Investigation on the deposition rate and the dilution ratio of plasma surface welding

A new kind of plasma technology with both high deposition rate and low dilution ratio was developed under the calculation and analysis of the arc flame characteristics of plasma arc,the kinematics behavior of powder and powder's heating in the arc. Compared with normal plasma surfacing method, the idea using constricting nozzle with small orifice diameter, long plasma arc and increasing the distance from meeting point of the two beams of powder to workpiece, to achieve the goals of high deposition rate and low dilution ratio, was put forward here. In order to prove this idea, a set of experimental system was built up and obtained satisfied results including high deposition rate(more than 25 kg/h )and low dilution ratio(less than 5%). The success of this study offers a promising prospect for developing the powder plasma surface welding in China and may open a way to improve this technology further in efficiency and quality.

Preparation of Liquid Soap from Sheep’s Tail Fat

The aim of this study was to select sheep fat from Tsetserleg sum of Arkhangai aimag as raw material and to produce liquid soap. The oil was extracted from raw materials such as sheep’s tail fat (TF), outer fat (OF), and inner fat (IF), which were analyzed by chemical methods, and the liquid soap was obtained by cold methods. Liquid soap was prepared from three types of raw materials, each of which was mixed with 70% fat oil and 30% liquid oil. The ratio was chosen to dilute the liquid soap to 2% of the product. The most suitable oil for preparing liquid soaps from raw materials such as TFO, OFO, and IFO was the tail fat oil (TFO). The highest unsaturated fatty acid content in crude fats and oils was 41.23%, the highest content of saturated fatty acids was 22.3%, and the highest content of methyl-stearate was 33.65% by the GC-MS analytical method.

A study on consumable aided tungsten indirect arc welding

A consumable aided tungsten indirect arc welding method has been studied. This method is different from the traditional TIG welding because it introduces an MIG welding torch into the traditional TIG welding system. An indirect arc is generated between the consumable electrode of the MlG welding torch and the tungsten electrode of the TIG welding torch, but not generated between the tungsten electrode of the welding torch and the base metal. Welding current flows from the consumable electrode to the tungsten electrode in the free-burning indirect are. The consumable aided tungsten indirect arc welding not only rapidly melts the welding wire but also effectively restrains the excessive fusion of the base metal. The welding experiment and the theoretical analysis confirm that this method can obtain a high deposition rate and a low dilution ratio during the welding process.

Variables Affecting the pH Measurement of Cement Mortars

A quantitative pH measuring method has been used to measure the pH of pure and blended cement mortars.The blended cement mortars incorporating supplementary cementitious materials(SCMs)such as fly ash(FA),ground granulated ballast furnace slag(GGBFS)and palm oil fuel ash(POFA)were used.Moreover,different variables affecting the pH values of CBMs such as temperature of sample solution,quantity of sample powder,dilution ratio and temporary storage of sample during pH measuring process have been studied for all cement mortars.

A novel single wire indirect arc metal inert gas welding process operated in streaming mode

Dilution of a pad weld must be limited to a certain critical level to improve its wear and/or corrosion properties.To do that,a novel single wire indirect arc metal inert gas welding process operated in streaming mode was realized.A metal inert gas welding torch,arranged perpendicular to a substrate in vertical position,is fixed with an auxiliary tungsten electrode horizontally.The arc is ignited between a wire through the torch and the auxiliary electrode.The substrate is not electrically connected.The welding current is set in the range of streaming mode.304 stainless steel was pad welded on Q235 substrates in vertical position by this process.Microstructures were analyzed with optical microscope.Dilution ratios were measured with stereo light microscope and calculated.The results show that,after eliminating interference of the massive torch setup,the dilution ratio of the pad weld with optimized parameters is 5.07%,much less than that with a metal inert gas welding process,which is 26.46%.The pad weld is bonded to the substrate without defects.Microstructures of the pad weld consist of columnar austenite and ferrite between the columns.The dilution ratio increases with increasing welding current or welding velocity,and decreases with increasing distance to the substrate.

Effect of dilution holes on the performance of a triple swirler combustor

A triple swirler combustor is considered to be a promising solution for future high temperature rise combustors. The present paper aims to study dilution holes including primary dilution holes and secondary dilution holes on the performance of a triple swirler combustor. Experimental investigations are conducted at different inlet airflow velocities（40–70 m/s） and combustor overall fuel–air ratio with fixed inlet airflow temperature（473 K） and atmospheric pressure. The experimental results show that the ignition is very difficult with specific performance of high ignition fuel–air ratio when the primary dilution holes are located 0.6H（where H is the liner dome height）downstream the dome, while the other four cases have almost the same ignition performance. The position of primary dilution holes has an effect on lean blowout stability and has a large influence on combustion efficiency. The combustion efficiency is the highest when the primary dilution holes are placed 0.9H downstream the dome among the five different locations.For the secondary dilution holes, the pattern factor of Design A is better than that of Design B.