Structural optimization and performance trade-off strategies for semi-crystalline sulfonated poly(arylene ether ketone) membranes in high-concentration direct methanol fuel cells

Direct methanol fuel cells(DMFCs) have attracted extensive attention as promising next-generation energy conversion devices. However, commercialized proton exchange membranes(PEMs) hardly fulfill the demand of methanol tolerance for DMFCs employing high-concentration methanol solutions.Herein, we report a series of semi-crystalline poly(arylene ether ketone) PEMs with ultra-densely sulfonic-acid-functionalized pendants linked by flexible alkyl chains, namely, SL-SPEK-x(where x represents the molar ratio of the novel monomer containing multiple phenyl side chain to the bisfluoride monomers). The delicate structural design rendered SL-SPEK-x membranes with high crystallinity and well-defined nanoscale phase separation between hydrophilic and hydrophobic phases. The reinforcement from poly(ether ketone) crystals enabled membranes with inhibited dimensional variation and methanol penetration. Furthermore, microphase separation significantly enhanced proton conductivity. The SL-SPEK-12.5 membrane achieved the optimum trade-off between proton conductivity(0.182 S cm^(-1), 80 ℃), water swelling(13.6%, 80 ℃), and methanol permeability(1.6 × 10^(-7)cm~2 s^(-1)). The DMFC assembled by the SL-SPEK-12.5 membrane operated smoothly with a 10 M methanol solution, outputting a maximum power density of 158.3 mW cm^(-2), nearly twice that of Nafion 117(94.2 mW cm^(-2)). Overall, the novel structural optimization strategy provides the possibility of PEMs surviving in high-concentration methanol solutions, thus facilitating the miniaturization and portability of DMFC devices.

Pt-Ru Catalysts Prepared by a Modified Polyol Process for Direct Methanol Fuel Cells

Supported PtRu/C catalysts used in direct methanol fuel cells (DMFCs) were prepared by a new modified polyol method. Transmission electron microscopy (TEM), X-ray diffraction (XRD) and cyclic voltammograms (CVs) were carried out to characterize the morphology, composition and the electrochemical properties of the PtRu/C catalyst. The results revealed that the PtRu nanoparticles with small average particle size (≈2.5 nm), and highly dispersed on the carbon support. The PtRu/C catalyst exhibited high catalytic activity and anti poisoned performance than that of the JM PtRu/C. It is imply that the modified polyol method is efficient for PtRu/C catalyst preparation.

Carbon Nanotubes Supported Pt-Ru-Ni as Methanol Electro-Oxidation Catalyst for Direct Methanol Fuel Cells

Carbon nanotubes （CNTs） supported Pt-Ru and Pt-Ru-Ni catalysts were prepared by chemical reduction of metal precursors with sodium borohydride at room temperature. The crystallographic properties and composition of the catalysts were characterized by X-ray diffraction （XRD） and energy dispersive X-ray （EDX） analysis, and the catalytic activity and stability for methanol electro-oxidation were measured by electrochemical impedance spectroscopy （EIS）, linear sweep voltammetries （LSV）, and chronoamperometry （CA）. The results show that the catalysts exhibit face-centered cubic （fcc） structure. The particle size of Pt-Ru-Ni/CNTs catalyst is about 4.8 nm. The catalytic activity and stability of the Pt-Ru-Ni/CNTs catalyst are higher than those of Pt-Ru/CNTs catalyst.

Effects of Sputtering Parameters on the Performance of Sputtered Cathodes for Direct Methanol Fuel Cells

Plasma sputtering deposition techniques are good candidates for the fabrication of electrodes used for direct methanol fuel cells （DMFCs）. A house-made plasma sputtering system was used to deposit platinum of 0.1 mg/cm^2 onto un-catalyzed gas diffusion layers （GDLs） to form a Pt catalyzed cathode at different radio frequency （RF） powers and sputtering-gas pressures. The sputtered cathodes were assembled in custom-made membrane electrode assemblies （MEAs） with a commercial anode and tested for the electrical performance of the single cell. A custommade MEA with a sputtering prepared cathode was compared with that of a reference membrane electrode assembly made of commercial JM （Johnson Mattey） catalysts （Pt loading per electrode of 0.5 mg/cm^2） under passive methanol supply, ambient temperature and air-breathing conditions. The results showed that the cathode prepared at an input power of 110 W and sputtering-gas pressure of 5.3 Pa exhibited the best cell performance and highest Pt utilization efficiency, which was due to the miniaturization of the Pt particles and formation of the porous catalyst layer. Although the single cell performance of the commercial cathode was better than all the sputtering fabricated cathodes, the Pt utilization efficiency of all the sputtered cathodes was higher than that of the commercial cathode.

High Proton Conducting SPEEK/SiO_2/ PWA Composite Membranes for Direct Methanol Fuel Cells

Sulfonated polyether ether ketone （SPEEK） based composite membranes for direct methanol fuel cell （DMFC） application were prepared by sol-gel reaction of tetraethoxysilane （TEOS） in the SPEEK matrix and the incorporation of phosphotungstic acid （PWA）.The conductivity of the developed membranes was determined by impedance spectroscopy and the methanol permeability through the membranes was obtained from diffuseness experiments.The SEM images show that the addition of SiO2 and the covalent cross-linking structure lead to fine PWA particles and more uniformly dispersion.The swelling of composite membranes remains in the range of 5%-8% at 30-90 ℃ and the effusion of PWA reduces significantly.The composite membranes show a good balance in higher proton conductivity and lower methanol permeation.The cell with composite membrane has higher open circuit voltage（0.728 V） and higher peak power density（45 mW/cm2） than that with Nafion117.

The Effects of the Geometry of a Current Collector with an Equal Open Ratio on Output Power of a Direct Methanol Fuel Cell

The open ratio of a current collector has a great impact on direct methanol fuel cell(DMFC)performance.Although a number of studies have investigated the influence of the open ratio of DMFC current collectors,far too little attention has been given to how geometry(including the shape and feature size of the flow field)affects a current collector with an equal open ratio.In this paper,perforated and parallel current collectors with an equal open ratio of 50%and different feature sizes are designed,and the corresponding experimental results are shown to explain the geometry effects on the output power of the DMFC.The results indicate that the optimal feature sizes are between 2 and 2.5 mm for both perforated and parallel flow field in the current collectors with an equal open ratio of 50%.This means that for passive methanol fuel cells,to achieve the highest output power,the optimal feature size of the flow field in both anode and cathode current collectors is between 2 and 2.5 mm under the operating mode of this experiment.The effects of rib and channel position are also investigated,and the results indicate that the optimum pattern depends on the feature sizes of the flow field.

Upcycling end of lithium cobalt oxide batteries to electrocatalyst for oxygen reduction reaction in direct methanol fuel cell via sustainable approach

Recycling spent lithium-ion batteries(SLIBs)has become essential to preserve the environment and reclaim vital resources for sustainable development.The typical SLIBs recycling concentrated on separating valuable components had limitations,including high energy consumption and complicated separation processes.This work suggests a safe hydrometallurgical process to recover usable metallic cobalt from depleted LiCoO_(2)batteries by utilizing citric acid as leachant and hydrogen peroxide as an oxidizing agent,with ethanol as a selective precipitating agent.The anode graphite was also recovered and converted to graphene oxide(GO).The above components were directly resynthesized to cobaltintegrated nitrogen-doped graphene(Co@NG).The Co@NG showed a decent activity towards oxygen reduction reaction(ORR)with a half-wave potential of 0.880 V vs.RHE,almost similar to Pt/C(0.888 V vs.RHE)and with an onset potential of 0.92 V vs.RHE.The metal-nitrogen-carbon(Co-N-C)having the highest nitrogen content has decreased the barrier for ORR since the reaction was enhanced for Co@NG-800,as confirmed by density functional theory(DFT)simulations.The Co@NG cathode catalyst coupled with commercial Pt-Ru/C as anode catalyst exhibits excellent performance for direct methanol fuel cell(DMFC)with a peak power density of 34.7 mW cm^(-2)at a discharge current density of120 m A cm^(-2)and decent stability,indicating the promising utilization of spent battery materials in DMFC applications.Besides,lithium was recovered from supernatant as lithium carbonate by coprecipitation process.This work avoids sophisticated elemental separation by utilizing SLIBs for other renewable energy applications,lowering the environmental concerns associated with recycling.

Stable NiPt-Mo_(2)C active site pairs enable boosted water splitting and direct methanol fuel cell

Sluggish kinetics of methanol oxidation reaction(MOR)and alkaline hydrogen evolution reaction(HER)even on precious Pt catalyst impede the large-scale commercialization of direct methanol fuel cell(DMFC)and water electrolysis technologies.Since both of MOR and alkaline HER are related to water dissociation reaction(WDR),it is reasonable to invite secondary active sites toward WDR to pair with Pt for boosted MOR and alkaline HER activity on Pt.Mo_(2)C and Ni species are therefore employed to engineer NiPt-Mo_(2)C active site pairs,which can be encapsulated in carbon cages,via an in-situ self-confinement strategy.Mass activity of Pt in NiPt-Mo_(2)C@C toward HER is boosted to11.3 A mg_(pt)^(-1),33 times higher than that of Pt/C.Similarly,MOR catalytic activity of Pt in NiPt-Mo_(2)C@C is also improved by 10.5 times and the DMFC maximum power density is hence improved by 9-fold.By considering the great stability,NiPt-Mo_(2)C@C exhibits great practical application potential in DMFCs and water electrolysers.

Advances and challenges of methanol-tolerant oxygen reduction reaction electrocatalysts for the direct methanol fuel cell

Methanol cross-over effects from the anode to the cathode are important parameters for reducing catalytic performance in direct methanol fuel cells.A promising candidate catalyst for the cathode in direct methanol fuel cells must have excellent activity toward oxygen reduction reaction and resistance to methanol oxidation reaction.This review focuses on the methanol tolerant noble metal-based electrocatalysts,including platinum and palladium-based alloys,noble metal–carbon based composites,transition metal-based catalysts,carbon-based metal catalysts,and metal-free catalysts.The understanding of the correlation between the activity and the synthesis method,electrolyte environment and stability issues are highlighted.For the transition metal-based catalyst,their activity,stability and methanol tolerance in direct methanol fuel cells and comparisons with those of platinum are particularly discussed.Finally,strategies to enhance the methanol tolerance and hinder the generation of mixed potential in direct methanol fuel cells are also presented.This review provides a perspective for future developments for the scientist in selecting suitable methanol tolerate catalyst for oxygen reduction reaction and designing high-performance practical direct methanol fuel cells.

Nitrogen-rich Graphdiyne Film for Efficiently Suppressing the Methanol Crossover in Direct Methanol Fuel Cells

The inhibition of the methanol crossover is one of the intractable challenges in the direct methanol fuel cell.The graphdiyne(GDY)with atomic-level pores shows great potential in realizing the zero-permeation of methanol molecules.In this paper,an ultrathin layer of nitrogen-rich GDY film with a high nitrogen content is largely prepared and readily used for retarding the methanol permeation in the state-of-the-art commercial Nafion membrane.The high N-content in this porous GDY nanofilm remarkably increases the selective suppression in methanol transfer,and single-layer GDY film can efficiently prevent 43%methanol crossover and the value of the double-layer GDY film can be high up to 69%.The power performance and the long-term stability of the cell are obviously improved due to the reduced methanol crossover.

Modified Nafion Polymer Electrolyte Membranes by 7-Ray Irradiation Used in Direct Methanol Fuel Cells

Modification of the commercial polymer electrolyte membrane(PEM) Nafion 117 byγ-ray irradiation to produce an improved proton exchange membrane for direct methanol fuel cells(DMFCs) was described.The Nafion 117 membrane was exposed under 7-ray irradiation circumstance with the irradiation doses from 10~3 to 10~5 Gy.Subsequently the properties of the membrane itself,in terms of swelling ratio,water uptake rate, proton conductivity and methanol permeability,together with the performance of its membrane electrode assembly (MEA) in DMFC were analyzed and contrasted with the untreated material.When the Nafion 117 membrane was exposed underγ-ray irradiation circumstance,the degradation and crosslinking reactions occurred at the same time.Specific scopes of theγ-ray irradiation dose may cause the membrane crosslinking,thus reduce the membrane swelling ratio and decrease the methanol crossover.By reducing the membrane swelling ratio and methanol permeation,the single DMFC with the modified Nafion 117 membrane produced reasonable power density performance as high as 32 W/m^2 under 2 mol/L methanol solution at room temperature.

Improved performance of direct methanol fuel cells with the porous catalyst layer using highly-active nanofiber catalyst

PtRu supported on TiO2-embedded carbon nanofibers(PtRu/TECNF),which was recently reported as a highly-active catalyst for methanol oxidation,was applied to a direct methanol fuel cell(DMFC),and the power generation performance was compared to that using the commercial PtRu/C.Before the comparison,the effect of the catalyst loading on the power density of the DMFC was investigated using PtRu(18 wt%)/TECNF.The DMFC power density showed a maximum at about a 1.5 mg cm
2 PtRu loading that corresponds to about an 80 mm layer thickness.A catalyst layer thicker than this value reduced the power density probably due to the concentration overvoltage.The PtRu content in the PtRu/TECNF was then increased to 30 wt%or more to reduce the layer thickness and to increase the power density.The DMFC performance was compared to that of different anode catalysts at a 1 mg cm
2 PtRu loading.The power density was maximized using the PtRu30 wt%/TECNF,which showed a 173 mW cm
2 at 353 K and had 66 mm layer thick,that was 26%higher than that of commercial PtRu/C.The current–voltage curve of the DMFC with the PtRu/TECNF suggested an improved mass transport overvoltage,but a little improvement in the activation one despite using the catalyst with about a 2 times higher activity compared to that of the commercial PtRu/C.This was attributed to the lower Pt utilization of the nanofiber catalyst layer.

Effects of environmental factors on corrosion behaviors of metal-fiber porous components in a simulated direct methanol fuel cell environment

Abstract： To enable the use of metallic components in direct methanol fuel cells （DMFCs）, issues related to corrosion resistance must be considered because of an acid environment induced by the solid electrolyte. In this study, we report the electrochemical behaviors of metal-fiber-based porous sintered components in a simulated corrosive environment of DMFCs. Three materials were evaluated： pure copper, AISI304, and AISI316L. The environmental factors and related mechanisms affecting the corrosion behaviors were analyzed. The results demonstrated that AISI316L exhibits the best performance. A higher SO4^2- concentration increases the risk of material corrosion, whereas an increase in methanol concentration inhibits corrosion. The morphological features of the corroded samples were also characterized in this study.

Performance analysis and fuzzy neural networks modeling of direct methanol fuel cell

This paper introduces the effects of cell operating temperature, methanol concentration and airflow rate, respectively, on the performance of direct methanol fuel cell （DMFC）. A novel method based on fuzzy neural networks identification technique is proposed to establish the performance model of DMFC. Three dynamic performance models of DMFC under the influences of cell operating temperature, methanol concentration, and airflow rate are identified and established separately. Simulation results show that modeling using fuzzy neural networks identification is satisfactory with high accuracy. It is applicable to DMFC control systems.

The Catalysis of NAD^+ on Methanol Anode Oxidation Electrode for Direct Methanol Fuel Cell

A tentative idea of developing a liquid-catalytic system on methanol anode oxidation was proposed by analyzing the characteristics of methanol anode oxidation in direct methanol fuel cell. The kinetics of methanol oxidation at a glassy carbon electrode in the presence of nicotinamide adenine dinucleotide (NAD +) was investigated. It is found that the current density of methanol oxidation increases greatly and the electrochemical reaction impedance reduces obviously in the presence of NAD + compared with those in the absence of NAD +. The catalytic activity of NAD + is sensitive to temperature. When the temperature preponderates over 45℃, NAD + is out of function of catalysis for methanol oxidation, which is probably due to the denaturation of NAD + at a relatively high temperature.

Tunable nitrogen crafted 2D-graphene nano-hybrid from industrial expansive and ecological approach as robust cathode microporous layer to improve performance of a direct methanol fuel cell

In this work, the excess water-stagnation issue in the high current region in direct methanol fuel cells(DMFCs) is resolved by using atomic precision modulated nitrogen-crafted graphene(NG) in the cathode microporous layer by utilizing simplistic,industrial-expansive and ecological strategy. Few-layer 2D-graphene(~2–5 nm thickness) is prepared by bath sonication approach from abundant feedstock-graphite and is treated with nitric acid to yield 1.8 wt.% uniformly dispersed nitrogen containing NG. Specifically, 1:4 weight ratio NG:carbon-black(CB) hybrid architecture, displays 0.252 V in 370 mA cm^(-2) with the peak power density of 93.4 mW cm^(-2), improving cell power density by 45.6% compared with standard one at 60℃ and 1 mol/L methanol/oxygen conditions at ultra-low catalyst loadings and displaying exceptional stability. Atomic insights into NG reveal that interplay between bonding configurations, altered hydrophobic/hydrophilic porosity of graphene(10.6% less wettability from contact angle and 13.1% high electrode porosity measurements) contribute to the better mass-transport-porogenic effect(16.3% high oxygen-permeability), mildly affecting the electron pathway(6.5% reduced in-plane electrical conductivity),overall significantly improving cell performance. Altogether, this work delivers multiple advantages, i.e., the usage of material from facile, sustainable and cost-effective routes, while improving DMFC performance with potential industrial promise.

Highly efficient anode catalyst with a Ni@Pd Pt core–shell nanostructure for methanol electrooxidation in alkaline media

To enhance the electrocatalytic activity of anode catalysts used in alkaline-media direct methanol fuel cells(DMFCs), a Ni@Pd Pt electrocatalyst was successfully prepared using a three-phase-transfer method. The Ni@Pd Pt electrocatalyst was characterized by X-ray diffraction(XRD), X-ray photoelectron spectroscopy(XPS), transmission electron microscopy(TEM), and high-resolution TEM(HRTEM) techniques. The experimental results indicate that the average particle size of the core–shell-structured Ni@Pd Pt electrocatalyst is approximately 5.6 nm. The Ni@Pd Pt electrocatalyst exhibits a catalytic activity 3.36 times greater than that of Pd Pt alloys for methanol oxidation in alkaline media. The developed Ni@Pd Pt electrocatalyst offers a promising alternative as a highly electrocatalytically active anode catalyst for alkaline DMFCs.

Effects of CeO_(2)pre-calcined at different temperatures on the performance of Pt/CeO_(2)-C electrocatalyst for methanol oxidation reaction

Pt/CeO_(2)-C catalysts with CeO_(2)pre-calcined at 300-600 ℃were synthesized by combining hydrothermal calcination and wet im-pregnation.The effects of the pre-calcined CeO_(2)on the performance of Pt/CeO_(2)-C catalysts in methanol oxidation were investigated.The Pt/CeO_(2)-C catalysts with pre-calcined CeO_(2)at 300-600 ℃showed an average particle size of 2.6-2.9 nm and exhibited better methanol elec-tro-oxidation catalytic activity than the commercial Pt/C catalyst.In specific,the Pt/CeO_(2)-C catalysts with pre-calcined CeO_(2)at 400 ℃dis-played the highest electrochemical surface area value of 68.14 m2·g−1 and If/Ib ratio(the ratio of the forward scanning peak current density(If)and the backward scanning peak current density(Ib))of 1.26,which are considerably larger than those(53.23 m2·g−1 and 0.79,respectively)of the commercial Pt/C catalyst,implying greatly enhanced CO tolerance.

Electrochemical Catalytic Properties of Pt/FeSnO(OH)_5 towards Methanol Oxidation

The Pt/FeSnO（OH）_5 catalyst has been prepared by depositing Pt nanoparticles on the synthesized FeSnO（OH）_5 nanoboxes and demonstrates excellent performance towards methanol oxidation reaction（MOR） in direct methanol fuel cells（DMFCs）.The Pt/FeSnO（OH）_5 catalyst exhibits a higher mass activity（1182.35 mA/mgPt） compared with Pt/C（594.57 mA/mgPt） catalysts.The X-ray powder diffraction,field emission scanning electron microscope,field emission transmission electron microscopy,X-ray photoelectron spectroscopy and electrochemical experiments have been employed to explore the relationships between the crystal structure and electrochemical properties.The increased activity and resistance of CO poisoning for Pt/FeSnO（OH）_5 catalyst can be attributed to the strong interaction between the transition metal in the hydroxide and Pt and the bifunctional effect.The higher relative concentration of Pt^0 in Pt/FeSnO（OH）_5 also contributes to the MOR activity.Moreover,the charge transfer resistance of Pt/FeSnO（OH）_5 is lower than that of Pt/C.Therefore,Pt/FeSnO（OH）_5 has great application prospect as a high-performance electrocatalyst in DMFCs.

The Catalysis of NAD^+, NADP^+ and Nicotinic Amide for Methanol Electrooxidation at Platinum Electrode

A group of liquid catalysts composed of nicotinic amide functioning on the anode of DMFC were investigated at a Pt eleetrode, which were nicotinic amide, nicotinamide adenine dinucleotide （ NAD^＋ ） and its phosphate （ NAD （ P ） ^＋ ）. The kinetics of methanol anode oxidation in the three reaction systems was compared by measuring poteatiodynarnic current-potential curves and AC impedances. The experimeatal results show that the dynamic behavior of methanol oxidation at a Pt electrode has been changed with adding the three substances. The influence of temperature on the catalysis of these coenzymes and nicotinic amicle was discussed by comparing the AC impedances spectra of methanol oxidation at differeat temperatures.