Thermal integrity profiling of cast-in-situ piles in sand using fiber-optic distributed temperature sensing

Defects in cast-in-situ piles have an adverse impact on load transfer at the pile‒soil interface and pile bearing capacity. In recent years, thermal integrity profiling (TIP) has been developed to measure temperature profiles of cast-in-situ piles, enabling the detection of structural defects or anomalies at the early stage of construction. However, using this integrity testing method to evaluate potential defects in cast-in-situ piles requires a comprehensive understanding of the mechanism of hydration heat transfer from piles to surrounding soils. In this study, small-scale model tests were conducted in laboratory to investigate the performance of TIP in detecting pile integrity. Fiber-optic distributed temperature sensing (DTS) technology was used to monitor detailed temperature variations along model piles in sand. Additionally, sensors were installed in sand to measure water content and matric suction. An interpretation method against available DTS-based thermal profiles was proposed to reveal the potential defective regions. It shows that the temperature difference between normal and defective piles is more obvious in wet sand. In addition, there is a critical zone of water migration in sand due to the water absorption behavior of cement and temperature transfer-induced water migration in the early-age concrete setting. These findings could provide important insight into the improvement of the TIP testing method for field applications.

Wavelength Dispersion Analysis on Fiber-Optic Raman Distributed Temperature Sensor System

The influence of the wavelength dispersion on the temperature accuracy of the Raman distributed temperature sensor system （RDTS） is analyzed in detail, and a simple correction algorithm is proposed to compensate the fiber position error caused by the wavelength dispersion. The principle of the proposed algorithm is described theoretically, and the correction on each point along the entire fiber is realized. Temperature simulation results validate that the temperature distortion is corrected and the temperature accuracy is effectively improved from ＋5 ℃ to ±1 ℃.

Application of Wavelet Transform Modulus Maxima in Raman Distributed Temperature Sensors

We proposed and demonstrated a wavelet transform modulus maxima （WTMM） de-noising method to decrease the temperature error. In this scheme, the composition scale was determined simply by the WTMM amplitude variation with the growth of the decomposition scale at 30 ℃, and the signal WTMM was obtained by the wavelet decomposition modulus on every decomposition scale based on the modulus propagating difference between the signal and noise. Then, we reconstructed the signal using the signal WTMM. Experimental results show that the proposed method is effective for de-noising, allowing for a temperature error decrease of about 1 ℃ at 40 ℃ and 50℃ comparing to the original data.

OFDR Based Distributed Temperature Sensor Using the Three-Channel Simultaneous Radio-Frequency Lock-ln Technique

Weak signal detection for single-mode fiber-optic distributed temperature sensor （DTS） is a key technology to achieve better performance. A hybrid technique combining the incoherent optical frequency domain reflectometry （IOFDR） and the three-channel simultaneous radio-frequency （RF） lock-in amplifier （LIA） is presented to improve the signal-to-noise ratio （SNR） of the measured spontaneous Raman backscattered light. The field programmable gate array （FPGA） based RF-LIA is designed with a novel and simple structure. The measurement frequency range is achieved from 1 kHz to 100 MHz. Experimental results show that the backscattered light signal of picowatt level can be detected with high SNR. With a 2.5kin single-mode fiber, a 1064nm laser source, and the measurement time of 500 s, this sensing system can reach a spatial resolution of 0.93 m and a temperature resolution of about 0.2℃.

Modified simulated annealing evolutionary algorithm for fully distributed fiber Bragg grating temperature sensing

In this paper, we present a simple and fast spectra inversion method to reconstruct the temperature distribution along single fiber Bragg grating （FBC） temperature sensor. This is a fully distributed sensing method based on the simulated annealing evolutionary （SAE） algorithm. Several modifications are made to improve the algorithm efficiency, including choosing the most superior chromosome, setting up the boundary of every gene according to the density of resonance peaks of the reflection spectrum, and dynamically modifying the boundary with the algorithm running. Numerical simulation results show that both the convergence rate and the fluctuation are significantly improved. A high spat-ial temperature resolution of 0.25 mm has been achieved at the time cost of 86 s.

Network Integration of Distributed Optical Fiber Temperature Sensor

The integration of distributed optical fiber temperature sensor with supervisory control and data acquisition （SCADA） system is proposed and implemented. In the implementation of the integration, both the compatibility with traditional system and the characteristics of distributed optical fiber temperature sensor is considered before Modbus TCP/IP protocol is chosen. The protocol is implemented with open source component Indy. The Modbus TCP/IP protocol used in the system is proved to be fast and robust.

Study on Temperature Distribution and Smoke Spreading Behavior of Different Fire Source Locations in the UnderwaterW-Shaped Island-Crossing Tunnel

Called island-crossing tunnels,some specific underwater tunneling projects face constraints imposed by geological and water conditions,necessitating their passage through artificial or natural islands.The longitudinal of the tunnel follows aW-shaped distribution.The congestion situation does not allowfor immediate longitudinal smoke exhaust at the early stage of the fire,and the natural spread of smoke is complicated.An exhaustive investigation was carried out to analyze the smoke behaviors during a fire incident,employing the fire dynamics software FDS,considering five slopes and four fire locations.The simulation results reveal that the layer of high-temperature smoke becomes thicker as one gets closer to the fire source.The thermal pressure difference significantly impacts the temperature distribution within the tunnel and the distance of smoke spread.The value of the thermal pressure difference is significantly affected by changes in slope.It reaches a maximum of 157 Pa at a 5%slope,while it is only 41 Pa at a 1%slope when the fire occurs at the V-point.Fire hazards vary across locations within the W-shaped tunnel,necessitating separate consideration of the V-point and inverted V-point fire characteristics.The mass flow rate in small and large slope tunnels shows different decay rates due to variations in the main forces acting on the movement.Hence,two equations have been developed to predict the smoke mass flow rate,indicating a nonlinear relationship with the tunnel slope and the distance fromthe fire source.The tunnel slope inversely affects the smoke mass flowrate at the same location.The results can be utilized as a reference for conducting evacuation operations and aiding rescues during aW-shaped tunnel fire.

Numerical simulation of downhole temperature distribution in producing oil wells

An improved numerical simulation method is presented to calculate the downhole temperature distribution for multiple pay zones in producing oil wells. Based on hydrodynamics and heat transfer theory, a 2-D temperature field model in cylindrical coordinates is developed. In the model, we considered general heat conduction as well as the heat convection due to fluid flow from porous formation to the borehole. We also take into account the fluid velocity variation in the wellbore due to multiple pay zones. We present coupled boundary conditions at the interfaces between the wellbore and adjacent formation, the wellbore and pay zone, and the pay zone and adjacent formation. Finally, an alternating direction implicit difference method （ADI） is used to solve the temperature model for the downhole temperature distribution. The comparison of modeled temperature curve with actual temperature log indicates that simulation result is in general quite similar to the actual temperature log. We found that the total production rate, production time, porosity, thickness of pay zones, and geothermal gradient, all have effects on the downhole temperature distribution.

Study of Temperature Distribution Along an Artificially Polluted Insulator String

Insulator becomes wet partially or completely, and the pollution layer on itbecomes conductive, when collecting pollutants for an extended period during dew, light rain, mist,fog or snow melting. Heavy rain is a complicated factor that it may wash away the pollution layerwithout initiating other stages of breakdown or it may bridge the gaps between sheds to promoteflashover. The insulator with a conducting pollution layer being energized, can cause a surfaceleakage current to flow (also temperature-rise). As the surface conductivity is non-uniform, theconducting pollution layer becomes broken by dry bands (at spots of high current density),interrupting the flow of leakage current. Voltage across insulator gets concentrated across drybands, and causes high electric stress and breakdown (dry band arcing). If the resistance of theinsulator surface is sufficiently low, the dry band arcs can be propagated to bridge the terminalscausing flashover. The present paper concerns the evaluation of the temperature distribution alongthe surface of an energized artificially polluted insulator string.

Multivariable temperature measurement and control system of large-scaled vertical quench furnace based on temperature field

A temperature control system of 31m vertical forced air-circulation quench furnace is proposed, which is a kind of equipment critical for thermal treatment of aluminum alloy components that are widely used in aerospace industry. For the effective operation of the furnace, it is essential to analyze the radial temperature distribution of the furnace. A set of thermodynamic balance equations modeling is established firsdy. By utilizing the numerical analysis result to modify the temperature measurements, the control accuracy and precision of the temperature are truly guaranteed. Furthermore, the multivariable decoupling self-learning PID control algorithm based on the characteristics of strong coupling between the multi-zones in the large-scaled furnace is implemented to ensure the true homogeneity of the axial temperature distribution. Finally, the redundant structure composed of industrial control computers and touch panels leads to great improvement of system reliability.

Finite Element Analysis of the Temperature Distribution in Orthogonal Metal Machining

Aim To Research the temperature distribution in orthogonal metal machining and to build a finite element analysis model about the temperature distribution. Methods With the finite element method of thermal conduction, the temperature distributions in various machining conditions were computed according to the experimental data such as cutting force, shear angle, etc. Results The computational results agree with some classic experimental results, and thermal effect due to process parameters was observed. Conclusion The finite element analysis model is reasonable, and it's a feasible scheme for studying the temperature distribution in orthogonal metal machining system.

Effect of pulsed current on temperature distribution,weld bead profiles and characteristics of gas tungsten arc welded aluminum alloy joints

Temperature distribution and weld bead profiles of constant current and pulsed current gas tungsten arc welded aluminium alloy joints were compared. The effects of pulsed current welding on tensile properties, hardness profiles, microstructural features and residual stress distribution of aluminium alloy joints were reported. The use of pulsed current technique is found to improve the tensile properties of the weld compared with continuous current welding due to grain refinement occurring in the fusion zone.

Temperature distribution study during the friction stir welding process of Al2024-T3 aluminum alloy

Heat flux characteristics are critical to good quality welding obtained in the important engineering alloy A12024- T3 by the friction stir welding （FSW） process. In the present study, thermocouples in three different configurations were amxed on the welding samples to measure the temperatures： in the first configuration, four thermocouples were placed at equivalent positions along one side of the welding direction; the second configuration involved two equivalent thermocouple locations on either side of the welding path; while the third configuration had all the thermocouples on one side of the layout but with unequal gaps from the welding line. A three-dimensional, non-linear ANSYS computational model, based on an approach applied to A12024-T3 for the first time, was used to simulate the welding temperature profiles obtained experimentally. The experimental thermal profiles on the whole were found to be in agreement with those calculated by the ANSYS model. The broad agreement between the two kinds of profiles validates the basis for derivation of the simulation model and provides an approach for the FSW simulation in A12024-T3 and is potentially more useful than models derived previously.

Effect of contact thermal resistance on temperature distributions of concrete-filled steel tubes in fire

To predicate the temperature distribution of concrete-filled steel tubes(CFSTs) being exposure to fire,a finite element analysis model was developed using a finite element package,ANSYS.A suggested value of contact thermal resistance was therefore proposed with the supporting of massive numbers of collected test data.Parametric analysis was conducted subsequently towards the cross-sectional temperature distribution of CFST columns in four-side fire,in which the exposure time,width of the cross section,steel ratio were taken into account with considering contact thermal resistance.It was found that contact thermal resistance has little effect on the overall temperature regulation with the exposure time,the width of cross-section or the change of steel ratio.However,great temperature dropping at the concrete adjacent to the contact interface,and gentle temperature increase at steel tube,exist if considering contact thermal resistance.The results of the study are expected to provide theoretical basis for the fire resistance behavior and design of the CFST columns being exposure to fire.

Temperature field simulations during selective laser melting process based on fully threaded tree

Selective laser melting(SLM) is a promising technique for additive manufacturing. During SLM of metallic powder, the temperature field and thermal history are important to understand physical phenomena involved. The purpose of this study is to simulate the temperature field during the SLM process of a hollow cylinder shape part based on a fully threaded tree(FTT) technique, and to analyze the temperature variation with time in different regions of the part. A revised model for temperature field simulation in the SLM process was employed, which includes the transition of powder-to-dense sub-model and a moving volumetric Gaussian distribution heat source sub-model. The FTT technique is then adopted as an adaptive mesh strategy in the simulation. The simulation result shows that during the SLM process of cylinder part, the temperature of inner powder bed is obviously higher than external one. The temperature at the internal of the molten pool is also higher than external, which may lead to differences in microstructures and other properties between the two regions.

Microstructure and Temperature Distribution in ZnAl_2O_4 Sintered Body by Pulse Electric Current

Microstructure of reaction sintering of ZnAl2O4 at 1500℃ by hot-pressing(HP) and pulse electric current was investigated. The results indicated that the existed cracks in sintered body were caused by structure mismatch. It is the evidence that periodical temperature field existed during pulse electric current sintering of nonconductive materials. The distance between high temperature areas was related to die diameter.

Temperature Distribution and Scuffing of Tapered Roller Bearing

In the field of aerospace, high-speed trains and automobile, etc, analysis of temperature filed and scuffing failure of tapered roller bearings are more important than ever, and the scuffing failure of elements of such rolling bearings under heavy load and high speed still cannot be effectively predicted yet. A simplified model of tapered roller bearings consisted of one inner raceway, one outer raceway and a tapered roller was established, in which the interaction of several heat sources is ignored. The contact mechanics model, temperature model and model of scuffing failure are synthesized, and the corresponding computer programs are developed to analyze the effects of bearings parameters, different material and operational conditions on thermal performance of bearings, and temperature distribution and the possibility of surface scuffing are obtained. The results show that load, speed, thermal conductivity and tapered roller materials influence temperature rise and scuffing failure of bearings. Ceramic material of tapered roller results in the decrease of scuffing possibility of bearings to a high extent than the conventional rolling bearing steel. Compared with bulk temperature, flash temperature on the surfaces of bearing elements has a little influence on maximum temperature rise of bearing elements. For the rolling bearings operated under high speed and heavy load, this paper proposes a method which can accurately calculate the possibility of scuffing failure of rolling bearings.

Effects of pin angle and preheating on temperature distribution during friction stir welding operation

Friction stir welding （FSW） is applied extensively in industry for joining of nonferrous metals especially aluminum. A three-dimensional model based on finite element analysis was used to study the thermal characteristic of copper C I 1000 during the FSW process. The model incorporates the mechanical reaction of the tool and thermo-mechanieal characteristics of the weld material, while the friction between the material and the probe and the shoulder serves as the heat source. It was observed that the predicted results about the temperature were in good compatibility with the experimental results. Additionally, it was concluded that the numerical method can be simply applied to measuring the temperature of workpiece just beneath the tool. The effects of preheating temperature and pin angle on temperature distribution were also studied numerically. The increase of pin angle enhances the temperature around the weld line, but preheating does not affect temperature distribution along the weld line considerably.

Key factor analysis and model establishment of variation of rock face temperature in a deep open-pit mine

In recent years, with the increase of the depth of open-pit mining, the pollution level has been on the rise due to harmful gases and dust occurring in the process of mining. In order to accelerate the diffusion of these air pollutants, the distributed regularity of the rock face temperature which is directly related to the air ventilation in deep open-pit mines should be studied. Here, we establish the key factors influencing the rock face temperature in a deep open-pit mine. We also present an empirical model of the rock face temperature variation in the deep open-pit mine, of which the performance is interestingly high compared with that of the field test. This study lays a foundation to study the ventilation thermodynamic theory in the deep open-pit mine, which is of great importance for theoretical studies and engineering applications of solving air pollution problem in deep open-pit mines.

Numerical Simulation of Coupled Molten Steel Flow and Temperature Fields in Compact Strip Production Casting

Based on the casting manufacture practice of steel slabs by CSP technology, the flow and the temperature fields of the funnel mould and the secondary cooling segment were simulated using the commercial code, CFX4. Compared with other physical investigations, the correlative data of the present simulation results are in good agreement with them. Therefore, a more comprehensive survey for metallurgy characteristic of the flow and the temperature fields in CSP continuous casting process can be achieved.