Microstructure of nickel foam/Mg double interpenetrating composites

The magnesium matrix double interpenetrating composites reinforced by nickel foam were fabricated by pressureless infiltration technology.Then the morphology of the nickel reinforcement and the microstructures of composites were characterized by SEM.The results show that not only is the nickel foam reinforcement reticular in three dimensions,but also the struts of foam keep the network structure,which ensures that the Ni foam/Mg composites are double interpenetrating.The interface bonding of composites between magnesium matrix and nickel foam reinforcement is good,without reaction around the interface,which is the indispensable condition that advanced composites should possess.Magnesium matrix distributes in the windows of nickel foam,the triangle center holes and microhole of nickel struts,and the composites have double interpenetrating structure,which makes the composites have unique properties.

Simulation of the plasticizing behavior of composite modified doublebase(CMDB)propellant in grooved calendar based on adaptive grid technology

The frequent occurrence of safety accidents during the calendering process is caused by the flammable and explosive properties of composite modified double-base(CMDB)propellant.Optimization of process parameters with the aid of fluid simulation technology could effectively ensure the safety of the calendering process.To improve the accuracy of the simulation results,material parameters and model structure were corrected based on actual conditions,and adaptive grid technology was applied in the local mesh refinement.In addition,the rheological behavior,motion trajectories and heat transfer mechanisms of CMDB propellant slurry were studied with different gaps,rotational rates and temperatures of two rollers.The results indicated that the refined mesh could significantly improve the contour clarity of boundaries and simulate the characteristics of CMDB propellant slurry reflux movement caused by the convergent flow near the outlet.Compared with the gap,the increased rotational rate of roller could promote the reflux movement and intensify the shear flow of slurry inside the flow region by viscous shear dragging.Meanwhile,under the synergistic effect of contact heat transfer as well as convective heat exchange,heat accumulated near the outlet and diffused along the reflux movement,which led to the countercurrent heat dissipation behavior of CMDB propellant slurry.The plasticizing mechanism of slurry and the safety of calendering under different conditions were explored,which provided theoretical guidance and reference data for the optimization of calendering process conditions.Based on the simulation results,the safety of the CMDB propellant calendering process could be significantly improved with a few tests conducted during a short research and development cycle.

Fabrication and stiffness optimization of carbon-based composite double polymer compliant electrode

A manufacturing method is proposed for carbon based composite double polymer compliant electrode.The stiffness of this compliant electrode is changed by adjusting the mass fraction of carbon black and the ratios between Ecoflex20 and RT625.Tensile machine is used to test its ductility and hardness.The conductivity is measured through the source table.Finally,it is printed on the dielectric elastomers(DE)film,and the high-voltage amplifier is used for dielectric elastomers actuators(DEAs)dynamics testing.The results show that the compliant electrode has high tensile properties(>200%),low stiffness(<300 kPa)and well conductivity(0.0493 S/cm).It is proved that the DEAs displacement output is up to 1.189 mm by this compliant electrode under dynamic response,which is 1.64 times and 1.32 times of the same type.Moreover,this formula extends the curing time of the original compliant electrode ink.It can provide a reference for the production of compliant electrode and DEAs in the future.

A Study on the Tensile Properties of the MWK Structures for Composite Reinforcement

In this paper, the tensile properties of the MWK structures produced with different basic stitches for composite reinforcement were experimentally studied. The results show that the MWK structures with the double loop pillar stitches have better mechanical properties.

Crystallization characteristics of Ni-W-P composite coatings reinforced by CeO_2 and SiO_2 nano-particles

Ni-W-P composite coatings reinforced by Ce O2 and Si O2 nano-particles on the surface of common carbon steels, were prepared by double pulse electrodeposition. The crystallization course was characterized by phase structures, crystallinity, grain sizes and microstructures. The results indicate that as-deposited composite coating is amorphous. Whereas it turns into the crystalline structure with 98.25% crystallinity, and Ni3 P, Ni2 P and Ni5P2 alloy phases precipitate from structures at 400 °C. Thereafter, Ni2 P and Ni5P2 metastable alloy phases turn into Ni3 P stable alloy phase at 500 °C. The crystallization course of the composite coating has finished when being heat-treated at 700 °C. The average sizes of Ni grains increase with the rise of heat treatment temperature from400 °C to 700 °C. Ce O2 and Si O2 nano-particles deposited into Ni-W-P alloys can delay the crystallization course and habit the growth of alloy phases.

Damage Characteristic of Interpenetrating Phase Composites under Dynamic Loading

In order to investigate the damage characteristic of ceramic-metal interpenetrating phase composite（IPC） under dynamic loading, uniaxial dynamic compression was performed to characterize the failure of SiC/Al composite with 15% porosity using a modifi ed Split Hopkinson Pressure Bar（SHPB）. High speed photography was used to capture the failure procedure and set up the relationship between deformation and real stress. The deformation control technology was used to obtain collected samples in different deformations under dynamic loading. Micro CT technology was utilized to acquire real damage distribution of these specimens. Moreover, SEM was employed in comparing the damage characteristics in IPC. A summary of the available experimental results showed that IPC without lateral confi nement formed double cones. The different features compared with ceramic materials without restraint was shown to be the result of the lateral restraint effect provided by metal phase to ceramics skeleton.

Biodegradable Poly(propylene carbonate)/Layered Double Hydroxide Composite Films with Enhanced Gas Barrier and Mechanical Properties

Relatively well crystallized and high aspect ratio Mg-Al layered double hydroxides（LDHs） were prepared by coprecipitation process in aqueous solution and further rehydrated to an organic modified LDH（OLDH） in the presence of surfactant. The intercalated structure and high aspect ratio of OLDH were verified by X-ray diffraction（XRD） and scanning electron microscopy（SEM）. A series of poly（propylene carbonate）（PPC）/OLDH composite films with different contents of OLDH were prepared via a melt-blending method. Their cross section morphologies, gas barrier properties and tensile strength were investigated as a function of OLDH contents. SEM results show that OLDH platelets are well dispersed within the composites and oriented parallel to the composite sheet plane. The gas barrier properties and tensile strength are obviously enhanced upon the incorporation of OLDH. Particularly, PPC/2%OLDH film exhibits the best barrier properties among all the composite films. Compared with pure PPC, the oxygen permeability coefficient（OP） and water vapor permeability coefficient（WVP） is reduced by 54% and 17% respectively with 2% OLDH addition. Furthermore, the tensile strength of PPC/2%OLDH is 83% higher than that of pure PPC with only small lose of elongation at break. Therefore, PPC/OLDH composite films show great potential application in packaging materials due to its biodegradable properties, superior oxygen and moisture barrier characteristics.