Ni-Cr alloyed layers were synthesized on the surface of Q235 mild steel by double-glow plasma surface metallurgy with different electrode distance.The microstructure and phases of the alloyed layer were characterized ...Ni-Cr alloyed layers were synthesized on the surface of Q235 mild steel by double-glow plasma surface metallurgy with different electrode distance.The microstructure and phases of the alloyed layer were characterized by scanning electron microscopy(SEM),energy dispersive X-ray spectrometry(EDS),and X-ray diffraction(XRD).The corrosion behavior of the Ni-Cr alloyed layers both in 3.5%NaCl and 0.5 M H_(2)SO_(4) solution were systematically investigated by open-circuit potential(OCP),potentiodynamic polarization and electrochemical impedance spectroscopy(EIS).The obtained results reveal that the Ni-Cr alloyed layer consists of a deposited layer and an inter-diffusion layer.With increasing the electrode distance,the relative thickness,microstructure and phase composition of the Ni-Cr alloyed layers vary greatly.Polarization data show the Ni-Cr alloyed layer with the electrode distance of 15 mm has highest corrosion resistance and lowest corrosion rate,while EIS results reveal the same trend.The highest protective efficiency in 3.5%NaCl and 0.5 M H_(2)SO_(4) solution are 99.23%and 99.92%,respectively,obtained for the Ni-Cr alloyed layer with 15 mm electrode distance.When the electrode distance is too large,a thin and porosity Ni-Cr alloyed layer,caused by low plasma density and Kirkendall effect,will be obtained,and will decrease the protective efficiency in corrosive medium.展开更多
Ni-Cr alloyed layer was formed on surface of Q235 steel by double glow plasma surface metallurgy to improve the corrosion resistance of substrate. The composition and microstructure of alloyed layer was analyzed by SE...Ni-Cr alloyed layer was formed on surface of Q235 steel by double glow plasma surface metallurgy to improve the corrosion resistance of substrate. The composition and microstructure of alloyed layer was analyzed by SEM and XRD. Potentiodynamic polarization and electrochemical impedance spectroscopy was applied to evaluate the corrosion resistance of the alloyed layer. The results showed working pressure had a great effect on structure of Ni-Cr alloyed layer, and the dense and smooth alloyed layer was prepared at 50 Pa working pressure. Compared with substrate, Ni-Cr alloyed layer exhibited higher corrosion potential, lower corrosion current density and larger charge transfer resistance, which indicated that Ni-Cr alloyed layer significantly modified the corrosion resistance of Q235 steel.展开更多
基金by the National Natural Science Foundation of China(51704167 and 51764041)the Aeronautical Science Foundation of China(2016ZF56020)。
文摘Ni-Cr alloyed layers were synthesized on the surface of Q235 mild steel by double-glow plasma surface metallurgy with different electrode distance.The microstructure and phases of the alloyed layer were characterized by scanning electron microscopy(SEM),energy dispersive X-ray spectrometry(EDS),and X-ray diffraction(XRD).The corrosion behavior of the Ni-Cr alloyed layers both in 3.5%NaCl and 0.5 M H_(2)SO_(4) solution were systematically investigated by open-circuit potential(OCP),potentiodynamic polarization and electrochemical impedance spectroscopy(EIS).The obtained results reveal that the Ni-Cr alloyed layer consists of a deposited layer and an inter-diffusion layer.With increasing the electrode distance,the relative thickness,microstructure and phase composition of the Ni-Cr alloyed layers vary greatly.Polarization data show the Ni-Cr alloyed layer with the electrode distance of 15 mm has highest corrosion resistance and lowest corrosion rate,while EIS results reveal the same trend.The highest protective efficiency in 3.5%NaCl and 0.5 M H_(2)SO_(4) solution are 99.23%and 99.92%,respectively,obtained for the Ni-Cr alloyed layer with 15 mm electrode distance.When the electrode distance is too large,a thin and porosity Ni-Cr alloyed layer,caused by low plasma density and Kirkendall effect,will be obtained,and will decrease the protective efficiency in corrosive medium.
基金the Jiangsu Province Technology Results Transformation Special Funds (No. BA2007036)
文摘Ni-Cr alloyed layer was formed on surface of Q235 steel by double glow plasma surface metallurgy to improve the corrosion resistance of substrate. The composition and microstructure of alloyed layer was analyzed by SEM and XRD. Potentiodynamic polarization and electrochemical impedance spectroscopy was applied to evaluate the corrosion resistance of the alloyed layer. The results showed working pressure had a great effect on structure of Ni-Cr alloyed layer, and the dense and smooth alloyed layer was prepared at 50 Pa working pressure. Compared with substrate, Ni-Cr alloyed layer exhibited higher corrosion potential, lower corrosion current density and larger charge transfer resistance, which indicated that Ni-Cr alloyed layer significantly modified the corrosion resistance of Q235 steel.
