Effect of shielding gas and defocusing on porosity during laser beam welding of 7A52 alloy

Laser beam welding is used to fabricate the 7A52 aluminum alloy plates.Effects of shielding gas and defocusing on porosities are investigated.Porosities are divided into hydrogen porosities and keyhole-induced porosities.With the increasing flow rate of the front shielding gas,the porosity ratio firstly decreases,then increases.The porosity ratio is lowest under the flow rate of 25 L/min.When the flow rate is 30 L/min,the porosity ratio is higher because the large flow rate can affect the stability of the keyhole.The porosity ratio is also higher when the flow rate is less than 25 L/min because the protection is weakened.With the increase of the defocusing,the porosity ratio firstly decreases,then increases.When the defocusing is-2 mm,the porosity ratio is lowest.When the defocusing is more than 0 mm or less than-4 mm,the porosity ratio is higher due to the movement of the instable keyhole.

Gas metal arc welding of high nitrogen stainless steel with AreN_(2)-O_(2)ternary shielding gas

High nitrogen stainless steel with nitrogen content of 0.75%was welded by gas metal arc welding with Ar-N_(2)-O_(2)ternary shielding gas.The effect of the ternary shielding gas on the retention and improvement of nitrogen content in the weld was identified.Surfacing test was conducted first to compare the ability of O_(2)and CO_(2)in prompting nitrogen dissolution.The nitrogen content of the surfacing metal with O_(2)is slightly higher than CO_(2).And then AreN_(2)-O_(2)shielding gas was applied to weld high nitrogen stainless steel.After using N_(2)-containing shielding gas,the nitrogen content of the weld was improved by 0.1 wt%.As N_(2)continued to increase,the increment of nitrogen content was not obvious,but the ferrite decreased from the top to the bottom.When the proportion of N_(2)reached 20%,a full austenitic weld was obtained and the tensile strength was improved by 8.7%.Combined with the results of surfacing test and welding test,it is concluded that the main effect of N_(2)is to inhibit the escape of nitrogen and suppress the nitrogen diffusion from bottom to the top in the molten pool.

Influence of shielding gas on the mechanical and metallurgical properties of DP-GMA-welded 5083-H321 aluminum alloy

In the present research, 6-mm-thick 5083-H321 aluminum alloy was joined by the double-pulsed gas metal arc welding （DP-GMAW） process. The objective was to investigate the influence of the shielding gas composition on the microstructure and properties of GMA welds. A macrostructural study indicated that the addition of nitrogen and oxygen to the argon shielding gas resulted in better weld penetration. Furthermore, the tensile strength and bending strength of the welds were improved when oxygen and nitrogen （at concentrations as high as approximately 0. 1vol%） were added to the shielding gas; however, these properties were adversely affected when the oxygen and nitrogen contents were increased further. This behavior was attributed to the formation of excessive brown and black oxide films on the bead surface, the formation of intermetallic compounds in the weld metal, and the formation of thicker oxide layers on the bead surface with increasing nitrogen and oxygen contents in the argon-based shielding gas. Analysis by energy-dispersive X-ray spectroscopy revealed that most of these compounds are nitrides or oxides.

Study of gas shielding stability for underwater local dry welding based on FLUENT

The research of gas shielding stability technology, playing a key role in underwater local dry welding, was introduced in this paper. The study includes shielding cup design, gas flow simulation, draining and welding experiments. The commercial computational fluid dynamics （ CFD ） software FLUENT was applied to get and compare the speed and pressure contour images of gas in the three kinds of cup with different intake mode. The computed results show that the cup with stilling chamber on the top has the best shielding performance. The underwater welding experiment of 15 meters proves that the shielding cup with stilling chamber can offer a good dry space, the welding arc can burn stably in it and the weld quality is perfect. The research will facilitate the application of underwater local dry welding technology in the maintenance of nuclear power station widely.

Improvement of the spreading effect of atmospheric pressure microplasma jet treatment through shielding-gas-controlled focusing

The spreading effect of atmospheric pressure microplasma jets(APμPJ)on the surface of materials will increase the etching area,and controlling the diameter of the jet can improve the precision of surface treatment.In this work,a two-dimensional axisymmetric simulation model is established to analyze the effect of nitrogen(N_(2))shielding gas on helium(He)from gas dynamics.In addition,by etching the polyethylene terephthalate fllm,the relationship between the etching effect and aerodynamic analysis is verifled.The simulation results are similar to the experimental results,indicating that N2 shielding gas has a focusing effect which is related to the N_(2)flow rate,distance difference between the inner and outer tubes,and outer tube nozzle diameter.It is hoped that the results of this work can provide a certain reference for the use of shielding gas to control the jet flow of APμPJ.

Dissimilar welding of high nitrogen stainless steel and low alloy high strength steel under different shielding gas composition:Process,microstructure and mechanical properties

Ar-N_(2)-O_(2)ternary shielding gas is employed in dissimilar welding between high nitrogen steel and low alloy steel.The effect of O_(2)and N_(2)is investigated based on the systematical analysis of the metal transfer,nitrogen escape phenomenon,weld appearance,nondestructive detection,nitrogen content distribution,microstructure and mechanical properties.There are two nitrogen sources of the nitrogen in the weld:high nitrogen base material and shielding gas.The effect of shielding gas is mainly reflected in these two aspects.The change of the droplet transfer mode affects the fusion ratio,N2in the shielding gas can increase nitrogen content and promote the nitrogen uniform distribution.The addition of 2%O_(2)to Ar matrix can change the metal transfer from globular transfer to spray transfer,high nitrogen base material is thereby dissolved more to the molten pool,making nitrogen content increase,ferrite decrease and the mechanical properties improve.When applying N2-containing shielding gas,arc stability becomes poor and short-circuiting transfer frequency increases due to the nitrogen escape from droplets and the molten pool.Performance of the joints is improved with N_(2)increasing,but internal gas pores are easier to appear because of the poor capacity of low alloy steel to dissolve nitrogen,The generation of pores will greatly reduce the impact resistance.4-8%N2content in shielding gas is recommended in this study considering the integrated properties of the dissimilar welded joint.

Influence of shielding gas on the transfer behavior of droplets

High-speed photography is utilized to capture an image of the arc area during the welding process.The variation in arc shape and droplet transfer behavior is compared when employing shielding gases of different components and proportions(e.g.,80%Ar+20%CO_(2),85%Ar+10%CO_(2)+5%O2,65%Ar+26.5%He+8%CO_(2)+0.5%O2)using a Ф1.2 mm welding wire under 360 A current.Furthermore,the effects of various shielding gas components on the stability of the welding process are discussed.It was determined that the addition of oxygen and helium changed the arc’s shape and the behavior of the droplet transfer,and the welding process stability increased.

Effect of Welding Parameters on GTA Weld Shape for Pure Iron Plate under Ar-O_2 Mixed Shielding

Weld shape variation for different welding parameters is investigated on pure iron plate under gas tungsten arc （GTA） welding with argon-oxygen mixed shielding. Results showed that small addition of oxygen to the argon base shielding gas can effectively adjust the oxygen adsorption to the molten pool. An inward Marangoni convection occurs on the pool surface when the oxygen content in the weld pool is over the critical value, 80×10^-6, for pure iron plate under Ar-0.3%O2 mixed shielding. Low oxygen content in the weld pool changes the inward Marangoni to an outward direction under the Ar-0.1%O2 shielding. The GTA weld shape depends to a large extent on the pattern and strength of the Marangoni convection on the pool surface, which is determined by the content of surface active element, oxygen, in the weld pool and the welding parameters. The strength of the Marangoni convection on the liquid pool is a product of the temperature coefficient of the surface tension （dσ/dT） and the temperature gradient （dT/dr） on the pool surface. Different welding parameters will change the temperature distribution and gradient on the pool surface, and therefore, affect the strength of Marangoni convection and the weld shape.

Oil and Gas Potential of Eurasian Western Arctic Shelf/Exploration in the Nearshore Area of Northeastern Baltic Shield

A number of large and unique oil and gas fields were discovered over the western Arctic shelf of Eurasia. Some of them were partially appraised. Also, there are three potentially hydrocarbon-rich but insufficiently studied areas in the region. The discovery of commercial accumulations there would substantially increase the petroleum potential of the entire region. These areas are northern Murmansk Oblast, on the Rybachy Peninsula, the Franz-Joseph Land area, and?the North Kara Shelf. It is suggested that oil and gas field discoveries in the former two areas are most expedient under current conditions. The oil and gas potential of the northwestern Kola Peninsula is reviewed in more detail.

Influence of secondary lining thickness on mechanical behaviours of double-layer lining in large-diameter shield tunnels

In large-diameter shield tunnels,applying the double-layer lining structure can improve the load-bearing properties and maintain the stability of segmental lining.The secondary lining thickness is a key parameter in the design of a double lining structure,which is worth being explored.Based on an actual large-diameter shield tunnel,loading model tests are carried out to investigate the effect of the secondary lining thickness on the mechanical behaviours of the double lining structure.The test results show that within the range of secondary lining thicknesses discussed,the load-bearing limit of the double-layer lining increases with growing secondary lining thickness.As a passive support,the secondary lining acts as an auxiliary load-bearing structure by contacting the segment.And changes in secondary lining thickness have a significant effect on the contact state between the segment and secondary lining,with both the contact pressure level and the contact area between the two varying.For double-layer lining structures in large-diameter shield tunnels,it is proposed that the stiffness of the secondary lining needs to be matched to the stiffness of the segment,as this allows them to have a coordinated deformation and a good joint load-bearing effect.

Robust double-layered ANF/MXene-PEDOT:PSS Janus films with excellent multi-source driven heating and electromagnetic interference shielding properties

The strategy of incorporating polymers into MXene-based functional materials has been widely used to improve their mechanical properties,however with inevitable sacrifice of their electrical conductivity and electromagnetic interference(EMI)shielding performance.This study demonstrates a facile yet efficient layering structure design to prepare the highly robust and conductive double-layer Janus films comprised of independent aramid nanofiber(ANF)and Ti3C2Tx MXene/poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate)(PEDOT:PSS)layers.The ANF layer serves to provide good mechanical stability,whilst the MXene/PEDOT:PSS layer ensures excellent electrical conductivity.Doping PEDOT:PSS into the MXene layer enhances the interfacial bonding strength between the MXene and ANF layers and improves the hydrophobicity and water/oxidation resistance of MXene layer.The resultant ANF/MXene-PEDOT:PSS Janus film with a conductive layer thickness of 4.4μm was shown to display low sheet resistance(2.18Ω/sq),good EMI shielding effectiveness(EMI SE of 48.1 dB),high mechanical strength(155.9 MPa),and overall toughness(19.4 MJ/m^(3)).Moreover,the excellent electrical conductivity and light absorption capacity of the MXene-PEDOT:PSS conductive layer mean that these Janus films display multi-source driven heating functions,producing excellent Joule heating(382℃ at 4 V)and photothermal conversion(59.6℃ at 100 mW/m^(2))properties.

Biomass-based aligned carbon networks with double-layer construction for tunable electromagnetic shielding with ultra-low reflectivity

Nowadays,carbon frameworks derived from natural biomaterials have attracted extensive attention for electromagnetic interference(EMI)shielding due to their renewability and affordability.However,it is critical and challenging to achieve effective regulation of shielding effectiveness(SE)as well as weaken the strong EM reflection of highly conductive biomass-based carbon materials.Herein,commercial cotton pads with oriented structure were selected as carbonaceous precursor to fabricate aligned carbon networks by pyrolysis,and the EMI SE of the samples with increased temperature of 800-1000℃ can be accurately controlled in the effective range of~21.7-29.1,~27.7-37.1 and~32.7-43.3 d B with high reflection coefficient of>0.8 by changing the cross-angle between the electric-field direction of incident EM waves and the fiber-orientation direction due to the occurrence of opposite internal electric field.Moreover,the further construction of Salisbury absorber-liked double-layer structure could result in an ultralow reflection coefficient of only~0.06 but enhanced SE variation range up to~38.7-49.3 d B during the adjustment of cross-angle,possibly due to the destructive interference of EM waves in the double-layer carbon networks.This work would provide a simple and effective way for constructing high-performance biomass carbon materials with adjustable EMI shielding and ultra-low reflectivity.

METAL INERT GAS WELDING OF 2519-T87 HIGH STRENGTH ALUMINUM ALLOY

20 mm thick plates of 2519-T87 high strength aluminum alloy have been welded.The effects of the compositions of filler wires,the heat input and the compositions of shielding gas on the mechanical properties and microstructure of the welded joint have been investigated.The results indicate that finer microstructure,better mechanical properties and higher value of hardness of HAZ can be obtained by using lower heat input.The use of Ar/He mixed shielding gas has several advantages over pure Ar shielding gas.With the increase of the proportion of He in the mixed shielding gas, the grain size of the weld metal as well as porosity susceptibility decreases.When the volume ratio of He to Ar reaches 7：3,the porosity and the grain size of weld metal reach the minimum,and the porosity can be further reduced by filling some CO2.

Gas dynamic control of properties of welded joints from high strength alloyed steels

Gas dynamic control in welding with consumable electrode in conditions of two-jet gas shielding and its impact on the processes in the welding area and properties of the welded joints from high strength alloyed steel 30HGSA is considered in the paper. The results of a comparative experimental study of controlling the properties of welded joints by changing the gas dynamics of the active shielding gas are given. The impact force of a shielding gas jet on the drop of the electrode metal is 12 times higher in conditions of two-jet gas shielding than in those of single jet shielding. It is found that gas dynamics of the active shielding gas jet determines the formation of the welded joints, their chemical properties and the properties of the welded joints from high strength alloyed steels. The consumable electrode welding method with two-jet gas shielding provides controlled dynamics in the welding area and allows controlling the transfer of the electrode metal, chemical composition of the weld, stabilizing the welding process, it ensures higher mechanical properties of the welded joints.

Study on the Effects of Helium-Argon Gas Mixture on the Laser Welding Performance of High Temperature Alloys

In order to solve the problem of porosity in laser deep penetration welding of GH3625 high-temperature alloy plates,five different ratios of high-purity helium gas and high-purity argon gas mixed gases were compared in welding experiments after various process parameter improvements and adjustments failed to achieve Class I welds.The experimental results show that using high-purity helium gas or a mixture of 50%high-purity helium gas and 50%high-purity argon gas can both achieve Class I welds.This indicates that using high-purity helium gas or an appropriate mixed gas instead of pure argon is one of the effective ways to solve the problem of porosity in laser deep penetration welding of high-temperature alloys.The mixture of 50%high-purity argon gas and 50%high-purity helium gas can reduce the consumption of high-purity helium gas,lower production costs,and is more suitable.

Effect of Tempering Temperature on Strength and Toughness of Novel Carbide-Free Bainite/Martensite Duplex Phase Steel

The microstructure in the weld metals for HQ130+QJ63 high strength steels, which are welded by Ar CO 2 gas shielded metal arc welding, was analyzed by means of microscope and scan electron microscope (SEM). The relative content of different microstructure was evaluated with XQF 2000 micro image analyzer. The effect of acicular ferrite content on the impact toughness was also studied. The test results indicated that the main microstructure in the weld metals of HQ130+QJ63 high strength steels is acicular ferrite and a few pro eutectic ferrite on the boundary of original austenite grain. Near the fusion zone there are columnar grains whose direction coefficient (X) is 3 22, but the microstructure in the center of the weld metal is isometric grain, whose direction coefficient X=1 In order to avoid welding crack and improve welding technology the weld heat input should be strictly controlled in 10-16 kJ/cm. Thus, the main microstructure in the weld metals is fine acicular ferrite and the content of pro eutectic ferrite is limited. The impact toughness in the weld metals of HQ130+QJ63 steels can be ensured and can meet the requirements for application in engineering and machinery.

Welding of nickel free high nitrogen stainless steel: Microstructure and mechanical properties

High nitrogen stainless steel(HNS) is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grade steel owing to its low cost, excellent mechanical properties and better corrosion resistance.Conventional fusion welding causes problems like nitrogen desorption, solidification cracking in weld zone, liquation cracking in heat affected zone, nitrogen induced porosity and poor mechanical properties.The above problems can be overcome by proper selection and procedure of joining process. In the present work, an attempt has been made to correlate the microstructural changes with mechanical properties of fusion and solid state welds of high nitrogen steel. Shielded metal arc welding(SMAW), gas tungsten arc welding(GTAW), electron beam welding(EBW) and friction stir welding(FSW) processes were used in the present work. Optical microscopy, scanning electron microscopy and electron backscatter diffraction were used to characterize microstructural changes. Hardness, tensile and bend tests were performed to evaluate the mechanical properties of welds. The results of the present investigation established that fully austenitic dendritic structure was found in welds of SMAW. Reverted austenite pools in the martensite matrix in weld zone and unmixed zones near the fusion boundary were observed in GTA welds. Discontinuous ferrite network in austenite matrix was observed in electron beam welds.Fine recrystallized austenite grain structure was observed in the nugget zone of friction stir welds.Improved mechanical properties are obtained in friction stir welds when compared to fusion welds. This is attributed to the refined microstructure consisting of equiaxed and homogenous austenite grains.

Radiation shielding for the first optics enclosure at the High Energy Photon Source beamlines

Purpose The High Energy Photon Source(HEPS)is currently under construction in China and will be the brightest synchrotron radiation facility in the world.To solve the gas bremsstrahlung and synchrotron radiation hazard at HEPS beamlines,a comprehensive radiation study is performed.Method The Monte Carlo method is used to analyze the radiation field in the first optics enclosure at HEPS beamlines.First,the radiation sources including gas bremsstrahlung and synchrotron radiation are estimated.Then,the distribution of the radiation field in the hutch is calculated.Conservative parameters and a typical beamline geometry are used in the calculations.Finally,the shielding recommendations are summarized.Results and Conclusion In this paper,the considerations and bulk shielding design of the first optics enclosure at HEPS beamlines are described.The design satisfies the requirements of the radiation safety principles.

Study of welding technology on Baosteel high-strength heavy steel Bweldy620QL6

This study aims to conduct the weldability test for a high-strength structural steel, Bweldy620QL6, developed by Baosteel. This steel was subjected to welding,and the effects of two kinds of shielding gas,a binary gas of 80% Ar ＋ 20% CO, and ternary gas of 90% Ar ＋ 8% CO, ＋ 2% O2, on the performance of the welded joints of high-strength heavy steel were compared. The results show that Bweldy620QL6 has good weldability,and the joints obtained using binary gas and ternary gas meet common requirements.

Numerical simulation of DE- GMAW of magnesium alloy cylinder

Double-electrode gas shielded arc welding （ DE - GMAW） was used to weld the magnesium alloy cylinder with the diameter of 200 mm and the thickness of 6 mm. In order to study the residual stress distribution of AZ31B magnesiunl alloy welding point, numerical sinmlation of welding temperature field, stress field and residual stress were carried out by MSC. mare software. The results show that the residual stress in the weld and the heat affected zone is large, and with the increase of the distance away from the weld center, the residual stress decreases. In most areas, the longitudinal residual stress is greater than the transverse residual stress （except for the inside and outside surfaces of the weld） , all of which provides theoretical support for the study of magnesiunl alloy welding residual stress.