Visualization of real-time displacement time history superimposed with dynamic experiments using wireless smart sensors and augmented reality

Wireless smart sensors(WSS)process field data and inform inspectors about the infrastructure health and safety.In bridge engineering,inspectors need reliable data about changes in displacements under loads to make correct decisions about repairs and replacements.Access to displacement information in the field and in real-time remains a challenge as inspectors do not see the data in real time.Displacement data from WSS in the field undergoes additional processing and is seen at a different location.If inspectors were able to see structural displacements in real-time at the locations of interest,they could conduct additional observations,creating a new,information-based,decision-making reality in the field.This paper develops a new,human-centered interface that provides inspectors with real-time access to actionable structural data during inspection and monitoring enhanced by augmented reality(AR).It summarizes and evaluates the development and validation of the new human-infrastructure interface in laboratory experiments.The experiments demonstrate that the interface that processes all calculations in the AR device accurately estimates dynamic displacements in comparison with the laser.Using this new AR interface tool,inspectors can observe and compare displacement data,share it across space and time,visualize displacements in time history,and understand structural deflection more accurately through a displacement time history visualization.

HIGH TEMPERATURE DISPLACEMENT SENSOR

A high temperature displacement sensor based on the principle of eddy-current is investigated. A new temperature compensation technique by using eddy-current effect is presented to satisfy the special requirement at high temperature up to 550℃. The experiment shows that the temperature compensation technique leads to good temperature stability for the sensors. The variation of the sensitivity as well as the temperature drift of the sensor with temperature compensation technique is only about 7.4% and 90-350 mV at 550 ℃ compared with that at room temperature, and that of the sensor without temperature compensation technique is about 31.2% and 2-3 V at 550 ℃ compared with that at room temperature. A new dynamic calibration method for the eddy-current displacement sensor is presented, which is very easy to be realized especially in high frequency and at high temperatures. The high temperature displacement sensors developed are successfully used at temperature up to 550 ℃ in a magnetic bearing system for more than 100 h.

Non—touch Fiber—optic Reflective Displacement Sensor for Roller Wear

By accurately measuring the displacement between the roller surface and the optical fiber probe relative to a null position, we can test the roller wear. The whole testing method and system were introduced. Each part of the testing system was illustrated. And also a novel fiber-optic sensor with three probes in equal transverse space is adopted. Using this sensor, the effects of fluctuations in the light source, reflectivity changing of target surface and the intensity losses in the fiber lines are automatically compensated. This method offers such advantages as non-contact, no electromagnetic interference, simplicity, low cost, high sensitivity, good accuracy and stability.

Nonlinear correction of photoelectric displacement sensor based on least square support vector machine

A model of correcting the nonlinear error of photoelectric displacement sensor was established based on the least square support vector machine.The parameters of the correcting nonlinear model,such as penalty factor and kernel parameter,were optimized by chaos genetic algorithm.And the nonlinear correction of photoelectric displacement sensor based on least square support vector machine was applied.The application results reveal that error of photoelectric displacement sensor is less than 1.5%,which is rather satisfactory for nonlinear correction of photoelectric displacement sensor.

A NOVEL INTEGRATED OPTICS MIORODISPLACEMENT SENSOR

A novel fiber optics micredisplacement sensor employing a GRIN rod lens is described. The paper presents the operational principle of this device using a geometric optic approach. According to the theoretical analysis, we know how to select the parameters of the GRIN rod lens,fibers and other elements in design. DUe to the novel structure, the displacement sensitivity of this sensor is better than the conventional lateral microdisplacment sensor, by a factor of 2.

High resolution angular-displacement sensor based on whispering gallery mode resonance in bent optical fibers

A simple fiber sensor to measure angular displacement with high resolution, which is based on whispering gallery mode （WGM） resonance in bent optical fibers,is proposed. The sensor is composed of a single loop formed by loosely tying a knot using single mode fiber. To measure the transmission spectra, a tunable laser and an optic power meter are connected to the two ends of fi- ber loop, respectively. Significant WGM resonances occur over the investigated wavelength range for all the sensors with different bend radius. The angular-displacement sensitivity is studied in the range from -0. 1°to 0. 1°. The detection limit of 1.49 × 10 ^-7 rad can be achieved for the detecting system with the resolution of lpm. The simple loop-structure fiber sensor has potential application prospect in the field of architecture or bridge building with low detection limit and low cost.

COMPACT PHASE GRATING INTERFERENCE SENSOR FOR MICRO-DISPLACEMENT

On the basis of existing techniques, a compact micro-displacement sensor of phase grating interference （PGI） is described, which adopts cylindrical hologram diffraction grating as the calibration standard. The optical principle of the sensor is explained, and the relation between the grating motion displacement and the phase shift of interference stripes is deduced. The improvement of the integral structure and the method of photoelectric signal processing are described in detail. With the software system based on the virtual instrument development platform Labwindows/CVI and other hardwares such as the precision displacement worktable, the surfaces of typical parts are measured and the characterization results are given. The sensor has wide measuring range and high resolution, its sensitivity and resolution being independent of the wavelength of the incident light. The vertical measuring range is 0-6 mm, and the vertical resolution is 0.005μm. The experimental results show that the sensor can be used to measure and characterize the surface topography parameters of the plane and curved surface.

Optical Fiber Displacement Sensor with Ultra-high Resolution

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Fiber Optic Displacement Sensor with New Reflectivity Compensation Method

In this paper, a fiber optic displacement sensor with a new reflectivity compensation method is presented. The proposed compensation method is based on two light receiving channels with characteristic displacement sensitivities. The sensitivity characteristic for each channel is achieved by using fibers with different numerical apertures. The ratio of the intensity values of the two receiving channels is a function of the object displacement and fairly independent from the reflectivity of the measured object. The sensor is characterized by a well-defined measurement spot. By use of a focus lens mounted onto the fiber optics probe head, the object displacement range can be extended. The sensor is suitable for measurements with changing object reflectivity and demanding distance ranges.

Improvement of High Dynamic Range Capacitive Displacement Sensor by a Globalm Planarization

This study presents an improvement of high dynamic range contact-type capacitive displacement sensor by applying planarization. The sensor is called the contact-type linear encoder-like capacitive displacement sensor (CLECDiS), is a nano-meter-resolution sensor with a wide dynamic range. However, height differences due to patterned electrodes may cause a variety of problems or performance degradation. In devices of two glass wafer surfaces with patterned structures assembled face-to-face and in sliding contact, the heights of the patterns crucially affect their performance and practicality, so it should be planarized for reducing the problem. A number of techniques for planarizing glass wafer surfaces with patterned chrome electrodes were evaluated and the following three were selected as adequate: lift-off, etch-back, and chemical mechanical polishing (CMP). The fabricated samples showed that CMP provided the best planarization. CMP was successfully employed to produce CLECDiS with improved signal reliability due to reduced collisions between electrodes.

Design of a Reflective Intensity Optical Fibre Bundle Displacement Sensor

Optical fibre sensor has the advantages of small size,light weight,anti⁃electromagnetic interference,and high measurement accuracy,which has important applications in research and industrial production.To design an optical fibre displacement sensor(OFBDS)with simple structure and high measurement accuracy,the unified model of the commonly used OFBDS structures was proposed and the feasibility of the intensity⁃modulation of multi⁃structural optical fibre bundles was analysed based on the arrangement characteristics of the fibre bundle end⁃face.The intensity⁃modulation characteristic of different fibre bundles was analysed,and the single coil coaxial fibre bundle was chosen as the fibre probe in this study.The sensor hardware system was designed.Lastly,the calibration experiment,temperature interference experiment,changes of measured plane surface area,and the dynamic experiment were conducted.Results showed that the sensor linear measurement range was about 3 mm,and the sensor system had excellent static and dynamic characteristics.

Detecting the Position of the Moving-iron Solenoid by Non-displacement Sensor Based on Parameter Identification of Flux Linkage Characteristics

Currently, most researches use signals, such as the coil current or voltage of solenoid, to identify parameters; typically, parameter identification method based on variation rate of coil current is applied for position estimation. The problem exists in these researches that the detected signals are prone to interference and difficult to obtain. This paper proposes a new method for detecting the core position by using flux characteristic quantity, which adds a new group of secondary winding to the coil of the ordinary switching electromagnet. On the basis of electromagnetic coupling theory analysis and simulation research of the magnetic field regarding the primary and secondary winding coils, and in accordance with the fact that under PWM control mode varying core position and operating current of windings produce different characteristic of flux increment of the secondary winding. The flux increment of the electromagnet winding can be obtained by conducting time domain integration for the induced voltage signal of the extracted secondary winding, and the core position from the two-dimensional fitting curve of the operating winding current and flux-linkage characteristic quantity of solenoid are calculated. The detecting and testing system of solenoid core position is developed based on the theoretical research. The testing results show that the flux characteristic quantity of switching electromagnet magnetic circuit is able to effectively show the core position and thus to accomplish the non-displacement transducer detection of the said core position of the switching electromagnet. This paper proposes a new method for detecting the core position by using flux characteristic quantity, which provides a new theory and method for switch solenoid to control the proportional valve.

Adaptive sampling for corrugated plate digitization using a laser displacement sensor

The surface quality of a corrugated plate directly determines the heat transfer property of the thermal power mechanical apparatus.Traditional detection methods are impractical for real-world production,being slow and destructive.In contrast,the point laser displacement sensor,employing the optical triangle method,emerges as a promising device for assessing parts with variable curvature and highly reflective surfaces.Despite its benefits,high-density sampling by an innate frequency introduces challenges such as data redundancy and a poor signal-to-noise ratio,potentially affecting the efficiency and precision of subsequent data processing.To address these challenges,adjustable frequency data sampling has been developed for this sensor,allowing adaptive sampling for corrugated plate digitization.The process begins with surface digitization to extract discrete points,which are transformed into intersection curves using the B-spline fitting technique.Subsequently,dominant points are identified,considering multigeometric constraints for curvature and arch height.Finally,the sampling signal is adjusted based on the distribution information of dominant points.Comparative results indicate that the proposed method effectively minimizes redundant sampling without compromising the accurate capture of essential geometric features.

MEASUREMENT OF 2-DIMENSIONAL DISPLACEMENT USING 2-D ZERO-REFERENCE MARKS

Several 2-D displacement sensing methods are reviewed. As to the crossdiffraction grating, there is no absolute zero-reference. In regards to the optical fiber method,the output signal is affected greatly by the quality of the reflecting surface and it is hard to gethigh resolution. Considering the concentric-circle gratings, the displacement can only be gainedwith complicated calculating of the experiment data. Compared with the advantages and limitations ofthe methods above, a novel 2-D zero-reference mark is especially proposed and demonstrated. Thiskind of mark has an absolute zero-reference when used in pair, and the experimental result is simpleto dispose. By superimposing a pair of specially coded 2-D marks, the correct alignment position ofthe two marks can be detected by the maximum output of the sharp intensity peak. And each slope ofthe peak is of good linearity which can be used to achieve high resolution in positioning andalignment in two dimensions. Design and fabrication of such 2-D zero-reference marks are introducedin detail. The experiment results are agreed with the theoretical ones.

Effect of displacement on resistance and capacitance of polyaniline film

This paper investigates the properties of displacement sensors based on polyaniline （PANI） films. About 1 wt% of PANI micropowder is mixed and stirred in a solution of 90 wt% water and 10 wt% alcohol at room temperature. The films of PANI axe deposited from solution by drop-casting on Ag electrodes, which are preliminary deposited on glass substrates. The thicknesses of the PANI films are in the range of 20 μm-80 μm. A displacement sensor with polyaniline film as an active material is designed and fabricated. The investigations showed that, on average, the AC resistance of the sensor decreases by 2 times and the capacitance accordingly increases by 1.6 times as the displacement changes in the range of 0 mm-0.5 mm. The polyaniline is the only active material of the displacement sensor. The resistance and capacitance of the PANI changes under the pressure of spring and elastic rubber, and this pressure is created by the downward movement of the micrometer.

Critical crack tip opening displacement of different strength concrete

Critical crack tip opening displacement (CTODc) of concrete using experimental and analytical evaluation with seven different compressive strengths ranging from 30 up to 150 MPa was studied based on two types of fracture tests:three-point bending (TPB) and wedge splitting (WS).In the tests,the values of CTODc were experimentally recorded using a novel technique,in which fiber Bragg grating (FBG) sensors were used,and two traditional techniques,in which strain gauges and clip gauges were deployed.The values of CTODc of tested concrete were also predicted using two existing analytical formulae proposed by JENQ & SHAH and XU,respectively.It is found that the values of CTODc obtained by both experimental measurements and analytical formulae exhibit a negligible variation as the compressive strength of concrete increases,and the test geometry adopted has little impact on the value of CTODc.Regarding the experimental measurement of CTODc,the clip gauge method generally leads to a larger value of CTODc and shows a more significant scatter as compared with the other two methods,while the strain gauge method leads to a slightly lower CTODc as compared with the FBG sensor method.The analytical formula proposed by JENQ and SHAH is found to generally lead to an overestimation,while the analytical formula proposed by XU shows a good accuracy.

基于多频磁场耦合的平面二维位移传感器

针对目前光刻机、超精密数控机床等高端超精密装备对于精准平面定位的要求,提出了一种基于多频磁场耦合的平面二维位移传感器。传感器组成为定尺和动尺,其中定尺由导磁基体和X、Y方向励磁线圈构成,动尺由导磁基体和X、Y方向感应线圈构成。通过对X、Y方向励磁线圈通入正余弦励磁信号,在定尺上构建出多频磁场耦合的二维均匀磁场阵列,动尺感应出带有位移信息的电信号,经过理论推导和电磁仿真验证了多频磁场直接解耦差动结构和幅值调制解算方法的可行性,并对仿真误差进行分析,并优化了传感器结构。最后采用PCB工艺制作传感器样机并开展相关实验研究,实验结果表明:传感器在150 mm×150 mm的测量范围可对二维位移进行精确测量,其中X方向测量精度为±33.08μm,Y方向测量精度为±36.95μm,优化后的传感器样机X、Y方向原始对极内位移误差峰峰值在原有基础上降低了49.1%和50.7%。

压杆式光纤光栅位移传感器的研制

基于光纤弹性应变与圆柱螺旋压缩弹簧轴向变形的传递机理,提出了一种压杆式光纤光栅位移传感器。推导出波长漂移与压簧自由端位移的关系式,采取光纤光栅两端夹持的应变传递封装,结合压簧、弹簧管与紧定装置组成弹性转换结构,采用线径0.6 mm,中径6 mm,有效圈数14的压簧元件制备了传感器原型,并对其静态性能和温度响应特性进行了标定试验研究。结果表明:在15 mm的量程内,传感器的位移灵敏度为451.36 pm/mm,线性度为0.69%,重复性为1.54%,迟滞性为1.13%;应变、温补光栅的温度灵敏度分别为10.15,19.18 pm/℃,误差分别为1.39%,1.50%,具有良好的温度补偿效果。

基于线激光的压缩机曲轴圆度和平面度测量

目前人工使用千分表测量空调压缩机曲轴圆度和平面度时存在易伤工件表面、效率低和不能精确评定等问题。针对上述问题,设计了一套基于线激光位移传感器的空调压缩机曲轴圆度和平面度非接触式测量系统。首先,通过测量标准量棒,提出一种系统误差的标定方法;其次,基于线激光采样数据,开发了一种曲轴横截面圆度测点的提取算法,并将系统误差用于测点补偿,实现曲轴圆度测量;接着根据曲轴平面测点间的斜率分离出轮廓线,通过均匀下采样方法获取精简点云数据并采用最小二乘法实现曲轴平面度测量;最后,基于上述方法开展了曲轴圆度和平面度的测量实验。实验结果表明:该测量系统的圆度测量精度<4μm,平面度测量精度<2μm,圆度重复度测量误差<0.8μm,平面度重复度测量误差<0.3μm,满足曲轴圆度和平面度快速准确的测量需求。