Microstructure and properties of composites gun drill bit/drill pipe interface produced by 3D printing method

In this paper,the rapid and integrated manufacture method of 3 D printing gun drill is put forward.The 3 D printing process test of the composites gun drill composed of medium carbon steel drill shank,low alloy steel drill pipe and tungsten cobalt hard alloy drill bit is conducted.Microstructure and morphology of the composites gun drill interface between low alloy steel and tungsten cobalt hard alloy is analyzed using SEM.Element distribution and Phase composition of the interface between low alloy steel and tungsten cobalt hard alloy were tested and analyzed by EDS and XRD respectively.The oxidation resistance,micro hardness and corrosion resistance of the interface between low alloy steel and tungsten cobalt hard alloy were analyzed.The results show that the interface performance of 3 D printing composite gun drill is better than that of the welding gun drill.The rapid and integrated 3 D printing method is feasible for gun drill manufacture.

Auto-normalization algorithm for robotic precision drilling system in aircraft component assembly

A novel approach is proposed to detect the normal vector to product surface in real time for the robotic precision drilling system in aircraft component assembly, and the auto-normalization algorithm is presented based on the detection system. Firstly, the deviation between the normal vector and the spindle axis is measured by the four laser displacement sensors installed at the head of the multi-function end effector. Then, the robot target attitude is inversely solved according to the auto-normalization algorithm. Finally, adjust the robot to the target attitude via pitch and yaw rotations about the tool center point and the spindle axis is corrected in line with the normal vector simultaneously. To test and verify the auto-normalization algorithm, an experimental platform is established in which the laser tracker is introduced for accurate measurement. The results show that the deviations between the corrected spindle axis and the normal vector are all reduced to less than 0.5°, with the mean value 0.32°. It is demonstrated the detection method and the autonormalization algorithm are feasible and reliable.

Design and indoor simulated experiment of pneumatic rice seed metering device

In order to meet the agronomy demand for hybrid rice direct seeding,a novel precise pneumatic rice seed metering device was designed with groups of sucking holes plate,by which 3-4 seeds could be synchronously sucked and synchronously dropped into the paddy field.The plate was divided into five sections:seed sucking,seed clearing,seed carrying,seed dropping,and blank sections.The seeds were sucked in sucking section by the vacuum,carried and rotated to the dropping section with the plate,blown away in dropping section by the positive pressure air,and thrown into the dropping tube.The influences of the hole diameter,vacuum degree,and clear-up equipment on precision of metering device were discussed.Experiments were conducted to investigate the seeding precision and simulate the field emergence rates on the indoor seeding test-bed.The subjects were pregnant Indic hybrid Peizataifeng under two kinds of moisture content(23.43%and 26.07%).Other experiment conditions included the vacuum degree of 2.60 kPa,the rotation speed of seed sucking plate of 30 r/min,three sucking holes with a diameter of 1.6 mm,and the seed layer thickness of 25 mm.The seeding results showed that,in condition of no more than two seeds per hill,the emergence probabilities under the two moisture contents were 11.82%and 11.95%,respectively,and in condition of 3-4 seeds per hill,the results were 64.81%and 65.84%,respectively.With 2-5 seeds per hill,the results were 92.08%and 92.60%,respectively.If the emergence probability was 80%,under the two moisture contents,the no seed per hill probabilities were 1.33%and 0.80%respectively;the probabilities with 3-4 seeds per hill were 56.13%and 56.40%respectively;the probabilities with 5 or more seeds per hill were 10.67%and 10.13%respectively;the probabilities with 2-5 seeds per hill were 87.60%and 88.13%respectively.The results showed the simulated experiment was an efficient and economic method to assess the capability of pneumatic rice seed drilling metering device,and the precise pneumatic rice seed drilling metering device had a good prospect in practical application.