Numerical simulation of rock-breaking and influence laws of dynamic load parameters during axial-torsional coupled impact drilling with a single PDC cutter

Axial and torsional impact drilling technology is used to improve the drilling efficiency of hard rock formation in the deep underground.Still,the corresponding theory is not mature,and there are few correlative research reports on the rock-breaking mechanism of axial and torsional coupled impact drilling tools.Considering the influence of the impact hammer geometry and movement on the dynamic load parameters(i.e.,wavelength,amplitude,frequency,and phase difference),a numerical model that includes a hard formation and single polycrystalline diamond compact cutter was established.The Riedel-Hiermaier-Thoma model,which considers the dynamic damage and strength behavior of rocks,was adopted to analyze the rock damage under axial and torsional impact loads.The numerical simu-lation results were verified by the experimental results.It was found that compared with conventional drilling,the penetration depths of axial,torsional,and axial-torsional coupled impact drilling increased by 31.3%,5.6%,and 34.7%,respectively.Increasing the wavelength and amplitude of the axial impact stress wave improved the penetration depth.When the bit rotation speed remained unchanged,increasing the frequency in the axial and circumferential directions had little effect on the penetration depth.However,as the frequency increased,the cutting surface became increasingly smooth,which reduced the occurrence of bit vibration.When the phase difference between the axial and circumfer-ential stress waves was 25%,the penetration depth significantly increased.In addition,the bit vibration problem can be effectively reduced.Finally,the adjustment of engineering and tool structure parameters is proposed to optimize the efficiency of the axial-torsional coupled impact drilling tool.

Design and Fluid-Dynamic Analysis of a Flushing Nozzle for Drilling Applications

The actuator is a key component of the creaming tool in drilling applications.Its jet performances determine the effective reaming efficiency.In this work,a new selective reaming tool is proposed and the RNG k-εturbulence model is used to calculate its internal and externalflowfields.In particular,special attention is paid to the design of theflushing nozzle.The results show that the jet originating from theflushing nozzle has a significant influence on rock cutting and blade cooling effects.In turn,the jet performances depend on geometric structure of the creaming actuator.In this framework,a conical-cylindrical nozzle with a diameter of 7 mm is initially considered as a basis to implement a strategy to optimize the structural parameters of the reaming actuator,and improve the related side tracking reconstruction technology.

Failure analysis of 18CrNi3MoA drilling tails

The fracture of a drilling tail made of 18CrNi3MoA steel in the exchanging water hole was analyzed in terms of inclusions, prior austenite grain size, carburized layers, and fatigue fracture morphology by means of optical microscopy, quantitative metallography, and scanning electron microscopy （SEM）. Fatigue crack initiation and propagation on the drilling tail were also studied. The results showed that the fracture on the drilling tail was not induced by inclusions and the distribution inhomogeneity of prior austenite grain size. Instead, be- cause the outside surface of the exchanging water hole was not continuously geometric, there was a great deal of stress concentration in those areas under continuous twisting, axial impact, and corrosion of mineral water. Thus three crack sources emerged in these areas. Initial cracks centered on these sources spread from the outside surface to the inside surface, and eventually the drilling tail ruptured. Furthermore, the fractograph of the region around the crack sources exhibited a typical ductile dimple fracture pattern, and cracks initiated on the outside sur- face of the carburized layers of the exchanging water hole. Three crack sources could be the sources of fatigue crack propagation. Based on the analysis of fatigue crack propagation, it was further demonstrated that fatigue damage originated from the outside surface of the ex- changing water hole.

Two-Layer Contact Nonlinear Mechanical Analysis of Flexible Drilling Tool in the Wellbore

The lack of research on flexible drilling tool leads to limited application of ultra-short radius horizontal wells.The flexible drilling tool is different from the conventional drilling tool.The flexible drilling pipe involves a mutual transition between the structure and the mechanism during the deformation process.At the same time,the flexible drilling pipe and the eccentric guide tube,the guide tube and the wellbore generate random contact.In this paper,3-D beam elements,universal joint elements,rigid beam elements and the beam-beam contact elements are combined to establish a two-layer contact nonlinear finite element model of the flexible drilling tool in the wellbore.The dynamic relaxation method is introduced for numerical solution.The feasibility of the model and the algorithm is verified by an example.The mechanical analysis of flexible drilling tool under the four hole inclinations in the oblique section is carried out.It is found that the flexible drilling pipe has a“folded line”deformation.The contact force between the flexible drilling pipe and the guide tube is randomly distributed.The contact force between the guide tube and the wellbore in the oblique section is greater than that in the vertical section.As the hole inclinations increase,the torque and axial force transmitted to the drill bit gradually decrease.

Tillage Effect and Development Prospect of Fenlong Farming Tools with"Drill"

In this paper,farming and crop cultivation effects of farming tools with"drill"which are invented independently in China are clarified firstly,containing horizontal cutting of soil,super deep ploughing,deep loosening and not disturbing soil layer,granular soil,soil not easy to bond and harden,and one-time land preparation.It is a significant path to deeply develop and use the"five natural resources"not fully utilized by human beings(soil resources at plough bottom and below,saline-alkali land,natural rainfall,solar energy,oxygen)and realize"mitigation"of five natural disasters(flood,drought,high temperature,low temperature and climate warming).In the past 10 years,the farming tools have been applied in 40 kinds of crops in 26 provinces of China.Compared with vertical breaking of soil by traditional"plow",the amount of loose soil,water storage and dissolved oxygen in cultivated land increased by more than one time,and yield increased by 10%-50%.They have been applied in transformation of saline-alkali land in 10 provinces,and yield increased by 30%-150%.After Fenlong treatment for 1 and 2 years,biomass of sugarcane increased by 68.9%and 50.1%respectively.Net photosynthetic rates of Gramineous crops were improved by 6.82%-11.94%,while net photosynthetic rates of Legume crops were improved by 20.32%-32.08%.After"spiral drill","vertical two-knife drill","vertical three-knife drill"and other hollow series of Fenlong farming toolss were invented newly.They were the most advanced farming tools with large soil discharge and small resistance,and could be equipped in large-,medium-and small-size modern Fenlong agricultural machinery as key technology,thereby setting up a new"standard stalk"for world agricultural reform and bringing benefit to mankind.

Drill string dynamic characteristics simulation for the ultra-deep well drilling on the south margins of Junggar Basin

Improper drilling parameters may cause severe vibration of drill string which leads to reduce the rate of penetration and drilling tool premature failure accidents in the drilling process of ultra-deep well.The study on dynamic characteristics of drill string plays an important role in increasing the safety of drilling tool and optimizing the drilling parameters.Considering the influences of real borehole trajectory,interaction between bit and formation,contact between drill string and borehole wall,stiction of drilling fluid and other factors,a comprehensive drill string dynamic model was established to simulate the changes of wellhead hook load,torque,equivalent stress of drill string and BHA(bottomhole assembly)section acceleration and motion trajectory with time at different WOBs(weights on bit)and rotary speeds.The safety factor and overpull margin of wellhead drill string were calculated and the strength of drilling tool in ultra-deep well was checked using the fourth strength theory.The analysis results show that,in the drilling process of ultra-deep well,the transverse motion amplitude of the drill string near the wellhead is relatively small and vibration of drill string mainly occurs in the lower well section.As the rotary speed increases,the number of collision between lower drilling tool and borehole wall increases,wellhead transverse stress increases,change in torque is not large and change in wellhead equivalent stress is relatively small.As the WOB increases,wellhead torque will increase,axial load and equivalent stress will decrease and vibration acceleration of BHA will increase sharply.Wellhead overpull margin and safety factor will decrease with the increase of rotary speed and increase with the increase of WOB.Wellhead safety factor of S135 drilling tool in an F190.5 mm ultra-deep well on the south margins of Junggar basin changes around 1.8.The drilling tool is safe and has relatively sufficient ability to deal with the downhole accidents if a large size high steel grade drill string(F139.7 mm S135)is used.However,in view of BHA safety,neither rotary speed shall be too high nor WOB shall be too large.

A new design of automatic vertical drilling tool

In order to effectively improve penetration rates and enhance wellbore quality for vertical wells,a new Automatic Vertical Drilling Tool(AVDT)based on Eccentric Braced Structure(EBS)is designed.Applying operating principle of rotary steering drilling,AVDT adds offset gravity block automatic induction inclination mechanism.When hole straightening happens,tools take essentric moment to be produced by gravity of offset gravity lock to control the bearing of guide force,so that well straightening is achieved.The normal tool's size of the AVDT is designed as 215.9 mm,other major components'sizes are worked out by the result of theoretical analysis,including the offset angle of EBS.This paper aims to introduce the structure,operating principle,theoretical analysis and describe the key components'parameters setting of the AVDT.