Investigation on Effect of Composition on the Drying of Castables with Cement Binder

Monolithic refractory castables comprising a hydraulic bond are still used in a vast majority of cases because of their flexibility and robustness,despite many developments for chemical as well as non-cement castable binders.The drying can however be a challenge,in particular for deflocculated dense castables of the low cement castable range.Many publications have been released on this topic for the last ten years,but they often focused on the drying mechanisms or on the addition of drying aids.This paper presents some experimental results on the effect of the composition on the drying properties,especially on the effect of silicon carbide,used for its high thermal conductivity,and on the matrix system.It also introduces two laboratory tests to study and iteratively improve the drying schedule of a given castable lining.The results show that the spalling resistance and the vapor pressure build-up are significantly influenced by the formulation.It is also shown that the castable properties after drying can be altered if the heating rate is very high.

Numerical Investigation of Heat and Mass Transfer in Nanofluid-Filled Porous Medium

In this work, we numerically study the laminar mixed convection of fluid flow in a vertical channel filled with porous media during the drying process. The porous medium, modeled as a vertical wall, consists of solid and nanofluid phase (Water-Al2O3 or Water-Cu), as well as a gas phase. The established model is developed based on Whitaker’s theory and resolved by our numerical code using Fortran. Results principally show the influence of various physical parameters, such as nanoparticle volume fraction, ambient temperature, and saturation on heat and mass transfer on the drying process. This study brings the effect of the presence of nanofluids in porous media. It contributes not only to our fundamental understanding of drying processes but also provides practical insights that can guide the development of more efficient and sustainable drying technologies. .

Experiment research on grain drying process in the heat pump assisted fluidized beds

A heat pump assisted fluidized bed grain drying experimental system wasdeveloped. Based on this system, a serial of experiments was performed under four kinds of air cycleconditions. According to the experimental analysis, an appropriate drying medium-air cycle for theheat pump assisted fluidized bed drying equipment was decided, which is different from the commonlyused heat pump assisted drying system. The experimental results concerning the drying operationperformance of the new system show that the averaged coefficient of performance (COP) can reach morethan 2.5. The economical evaluation was performed and the power consumption for removing a kilogramwater from grains was about 0.485 kW-h/kg (H_2O), which shows its reasonable commercial efficiencyand great application potentiality in future market.

Amino acid digestibility of heat damaged distillers dried grains with solubles fed to pigs

The primary objective of this experiment was to determine the effects of heat treatment on the standardized ileal digestibility （SID） of amino acids （AA） in corn distillers dried grains with solubles （DDGS） fed to growing pigs. The second objective was to develop regression equations that may be used to predict the concentration of SID AA in corn DDGS. A source of corn DDGS was divided into 4 batches that were either not autoclaved or autoclaved at 130℃ for 10, 20, or 30 min. Four diets containing DDGS from each of the 4 batches were formulated with DDGS being the only source of AA and CP in the diets. A N-free diet also was formulated and used to determine the basal endogenous losses of CP and AA. Ten growing pigs （initial BW： 53.5 ＋ 3.9 kg） were surgically equipped with a T-cannula in the distal ileum and allotted to a replicated 5 x4 Youden square design with 5 diets and 4 periods in each square. The SID of CP decreased linearly （P〈 0.05） from 77.9% in non-autoclaved DDGS to 72.1, 66.1, and 68.5% in the DDGS samples that were autoclaved for 10, 20, or 30 min, respectively. The SID of lysine was quadratically reduced （P〈 0.05） from 66.8% in the non-autoclaved DDGS to 54.9, 55.3, and 51.9% in the DDGS autoclaved for 10, 20, or 30 min, respectively. The concentrations of SID Arginine, Histidine, Leucine, Lysine, Methionine, Phenylalanine, or Threonine may be best predicted by equations that include the concentration of acid detergent insoluble N in the model （r2 = 0.76, 0.68, 0.67, 0.84, 0.76, 0.73, or 0.54, respectively）. The concentrations of SID Isoleucine and Valine were predicted （r2 = 0.58 and 0.54, respectively） by the Lysine：CP ratio, whereas the concentration of SID Tryptophan was predicted （r2 = 0.70） by the analyzed concentration of Tryptophan in DDGS. In conclusion, the SID of AA is decreased as a result of heat damage and the concentration of SID AA in heat-damaged DDGS may be predicted by regression equations developed in this experiment.

Dietary supplementation of dried plum:a novel strategy to mitigate heat stress in broiler chickens

Background:Heat stress is a significant problem in the poultry industry,causing a severe economic loss due to its detrimental effects on chickens’health and performance.Dried plum(DP)is a good source of minerals,vitamins,antioxidants,and phenolic compounds.Studies have suggested that DP has several health benefits,such as maintaining the body’s redox system,immune status,and calcium hemostasis.Based on the health benefits of DP,we hypothesized that the dietary supplementation of DP would alleviate the detrimental effects of heat stress on broiler chickens.Results:To test the hypothesis,day-old broiler chicks(n=72)were randomly allocated to three treatment groups(n=24/group):no heat stress(NHS),heat stress(HS),and heat stress with dried plum(HS+DP),and reared under standard conditions.The inclusion of 2.5%DP in the feed of the HS+DP group was made during the treatment period,while birds in other groups were provided with a standard finisher diet.After 21 days,birds in the HS and HS+DP groups were exposed to cyclic heat stress conditions(33℃ for 8 h during daytime)for 3 weeks,while those in the NHS group were reared under normal conditions(22-24℃).Weekly body weight and feed intake were recorded to calculate the average daily gain(ADG),average daily feed intake(ADFI),and feed conversion ratio(FCR).Heat stress significantly decreased the final body weight,ADG,ADFI,and increased FCR compared to the NHS group,whereas dietary supplementation of DP significantly improved these growth performance parameters compared to the HS group.Furthermore,supplementation of DP significantly increased the expression of heat shock protein-related genes(HSF1,HSF3,HSP70,and HSP90),antioxidant-related genes(SOD1,SOD2,GPX1,GPX3,PRDX1,and TXN),tight junction-related genes(CLDN1,and OCLN),and immune-related genes(IL4,MUC2)in the ileum as compared to the HS group.The microbiota analysis showed significant enrichment of Bacillales,Christensenellaceae,Bacillaceae,Peptostreptococcaceae,and Anaerotruncus in heat-stressed birds supplemented with DP as compared to the HS group.Further,DP supplementation also significantly increased the concentration of acetate,propionate,and total VFA in the cecal digesta of the HS+DP group as compared to the HS group.Conclusion:These findings suggest that DP supplementation effectively improved the growth performances and gut health parameters in the heat-stressed birds.Thus,dried plum can be a potential feed supplement to mitigate heat stress in broiler chickens.

External Heat Transfer in Moist Air and Superheated Steam for Softwood Drying

In kiln drying of softwood timber, external heat and moisture mass transfercoefficients are important in defining boundary temperature and moisture content at the woodsurface. In addition, superheated steam drying of wood is a promising technology but this has notbeen widely accepted commercially, partially due to the lack of understanding of the dryingphenomena occurred during drying. In this work, experimental investigation was performed to quantifythe heat transfer between wood surface and surrounding moist air or superheated steam. In theexperiment, saturated radiata pine sapwood samples were dried using dry-bulb/wet-bulb temperaturesof 60℃/50℃, 90℃/60℃, 120℃/70℃, 140℃/90℃, 160℃/90℃, 140℃/100℃ and 160℃/100℃. The lasttwo schedules were for superheated steam drying as the wet-bulb temperature was set at 100℃. Thecirculation velocity over the board surface was controlled at 4.2m·s^(-1). Two additional runs(90℃/60℃) using air velocities of 2.4 m·s^(-1) and 4.8 m·s^(-1) were performed to check theeffect of the circulation velocity. During drying, sample weight and temperatures at wood surfaceand different depths were continuously measured. Prom these measurements, changes in woodtemperature and moisture content were calculated and external heat-transfer coefficient wasdetermined for both the moist air and the superheated steam drying.

An empiric equation for the latent heat of vaporization of moisture in bananas during its isothermal drying

In order to determine the energy needed to artificially dry a product, the latent heat of vaporization of moisture in the product, hfg, must be known. Generally, the expressions for hfg reported in the literature are of the form hfg = h(T)f(M), where h(T) is the latent heat of vaporization of free water, and f(M) is a function of the equilibrium moisture content, M. But expressions of this type contain a simplification because, in this case, the ratio hfg/h would only depend to the moisture content. In this article a more general expression for the latent heat of vaporization, namely hfg = g(M,T), is used to determine hfg for banana. To this end, a computer program was developed which fits automatically about 500 functions, with one or two independent variables, imbedded in its library to experimental data. The program uses nonlinear regression, and classifies the best functions according to the least reduced chi-square. A set of executed statistical tests shows that the generalized expression used in this work given by hfg = g(M,T) produces better results of hfg for bananas than other equations found in the literature.

Impacts of different drying strategies on drying characteristics,the retention of bio-active ingredient and colour changes of dried Roselle

The drying kinetics of Roselle （Hibiscus sabdariffa L） of variety Terengganu （UMKL-1） and the quality attribution of Roselle were studied. The experiments were conducted using four different drying methods, including solar greenhouse drying （SD）, solar greenhouse with intermittent heat pump drying （SIHP）, hot air drying （HA） and heat pump drying （HP）. Among the four drying methods, HP achieved the highest drying rate at a range from 0.054 g H20-（g DM）-1. rain-1 to 0.212 g H20-（g DM）-1. rain 1 while SD had the lowest drying rate, measured at 0.042 g H2O. （g DM） 1.min- 1. The analysis on colour kinetics revealed that there is no significant colour loss （p 〉 0.05） observed from HP＇s dried Roselle. Greater amount of flavonoid compounds i.e. protocatechuic acid was found in SD and SIHP dried finished product whereas HP＇s dried Roselle contains higher percentage of catechin as compared to other drying methods.

Modeling and simulation of solvent behavior and temperature distribution within long stick propellants with large web thickness undergoing drying

Drying is a complicated physical process which involves simultaneous heat and mass transfer in the removal of solvents inside propellants.Inappropriate drying techniques may result in the formation of a hard skin layer near the surface to block the free access of most solvent through for long stick propellants with large web thickness,which lead to lower drying efficiency and worse drying quality.This study aims to gain a comprehensive understanding of drying process and clarify the mechanism of the blocked layer near the propellant surface.A new three-dimensional coupled heat and mass transfer(3D-CHMT)model was successfully developed under transient conditions.The drying experiment results show that the 3DCHMT model could be applied to describe the drying process well since the relative error of the content of solvent between simulation and experiment values is only 5.5%.The solvent behavior simulation demonstrates that the mass transfer process can be divided into super-fast(SF)and subsequent minorfast(MF)stages,and the SF stage is vital to the prevention of the blocked layer against the free access for solvent molecules inside propellant grains.The effective solvent diffusion coefficient(Deff)of the propellant surface initially increases from 3.4×10^(-6)to 5.3×10^(-6)m^(2)/s as the temperature increases,and then decreases to 4.1×10^(-8)m^(2)/s at 60-100 min.The value of Deffof surface between 0-1.4 mm has a unique trend of change compared with other regions,and it is much lower than that of the internal at100 min under simulation conditions.Meanwhile,the temperature of the propellant surface increases rapidly at the SF stage(0-100 min)and then very slowly thereafter.Both the evolution of Deffand temperature distribution demonstrate that the blocked layer near the propellant surface has been formed in the time period of approximately 0-100 min and its thickness is about 1.4 mm.To mitigate the formation of blocked layer and improve its drying quality of finial propellant products effectively,it should be initially dried at lower drying temperature(30-40℃)in 0-100 min and then dried at higher drying temperature(50-60℃)to reduce drying time for later drying process in double base gun propellants.The present results can provide theoretical guidance for drying process and optimization of drying parameters for long stick propellants with large web thickness.

AN ANALYSIS OF HEAT AND MASS TRANSFERPHENOMENON IN WOOD DURING DRYING

According to modeling simulation and experiments study, the heat and mass transtfer phenomenon.in wood during dring processes was analyzed. The results indicate: at initial stage of drying, moisture movement in wood is due to capillary force, heat transfer is major effect, at end stage, moisture movement in wood is due to diffusive transport, heat transfer is less

Research on vacuum drying process and internal heat conduction of Li-ion battery core

In this research, an innovative cylindrical automatic battery core oven was designed to avoid the structural deformation that frequently occurs in traditional ovens. The oven could be automatically connected with the electrolyte injection process after baking, achieving improvement in a battery's baking consistency. This contributed to the feasibility of studying the internal heat conduction process of batch battery cores during actual baking processes. A mathematical model of a certain plate battery cell during the baking process was established. The simulation results of the temperature change inside the battery core during the baking process were consistent with the calculation results of the mathematical model. The temperature distribution at each point inside the battery core could be fitted through the thermal conductivity at different temperatures and the temperature distribution between the layers of the battery core.Finally, based on the thermodynamic balance energy conservation method, the relationship between the temperature change inside the battery core and the entire baking process was established. A feasible algorithm for studying the thermal conduction of complex material and internal structure objects in the baking process was obtained.

Study of drying of small diameter Larch lumbers with intermittent heating

Intermittent heating for drying of small diameter Larch lumbers is investigated experimentally. The lumbers were dried using an experimental drying schedule. Moisture content (MC) of the lumber was continuously recorded and final drying defects were examined. The drying curves showed that the drying rate was a constant in the early stage of intermittent heating drying and decreased evidently when the MC was about 18% (intermittent 2h) and 20% (intermittent 6h). The drying quality reached the second (intermittent 2h) and first grade (intermittent 6h) of the Chinese National Standard. The visual drying defects, especially the check extent along grains were reduced with intermittent heating. When the intermittent time increased, the effect was more obvious.

Insights into the relations between cell wall integrity and in vitro digestion properties of granular starches in pulse cotyledon cells after dry heat treatment

Natural foods,such as whole pulses,are recommended in the dietary guidelines of the US and China.The plant cell wall structure in whole pulses has important implications for the nutritional functionalities of starch.In this study,garbanzo bean cells with varying degrees of cell wall integrity were subjected to dry heat treatment(DHT)and used to elucidate the food structure-starch digestion properties of pulse food.The morphological features suggested that all cell samples do not exhibit remarkable changes after being subjected to DHT.Molecular rearrangement and the crystallite disruption of starch granules entrapped in cells occurred during DHT as assessed by the crystal structure and thermal properties.DHT decreased the inhibitory effects of enzymes of both the soluble and insoluble components,but the digestion rate and extent of slightly and highly damaged cell samples did not exhibit significant differences compared with their native counterparts.We concluded that the starch digestion of pulse cotyledon cells is primarily determined by the intactness of the cellular structure.This study reveals the role of food structure on the ability to retain the desirable nutritional properties of starch after subjection to physical modification.

Temperature and Humidity Control System Identification Based on Neural Network in Heating and Drying System

Artificial neural network has unique advantages for massively parallel processing, distributed storage capacity and self-learning ability. The paper mainly constructs neural network identifier and neural network controller for system identification and control on temperature and hmnidity of heating and drying system of materials. And the paper introduces the structure and principles of neural network, and focuses on analyzing learning algorithm, training algorithm and limitation of the most widely applied multi-layer feed-forward neural network （ BP network） , based on which the paper proposes introducing momentum to improve BP network.

The Industrial Biomass Combustor Design for Producing Heat in Dried Tuna Fish Production of Halla Food Factory

The industrial biomass combustor of Halla food factory in Thailand was designed for drying tuna fish product. The purpose of this paper needed to present the design of a factory combustor for producing heat in the drying process by thermal energy from biomass fuel combustion to reduce the investment cost. A drying chamber was made from four concrete walls in the rectangular volume of 4.7 × 4.7 × 2.5 m3 for drying tuna fishes that sliced to small pieces of around 2,680 kg fresh tuna. The hot air tube in the combustor was used for driving hot air to dry fishes in the drying chamber. Heat from acacia wood burning in the combustor with the consumption rate of 50.1 kg/h was transferred by the hot air. The design result was calculated for thermal energy and the efficiency of around 200 kW, and 32%, respectively in the case of 0.62 m3/s hot air flow rate that circulation between the combustor and the drying chamber. The experimental result shows that the moister content of 78.9%wb was decreased to around 13.8%wb in 5 days without petroleum fuel. The drying temperature was controlled at 70℃ continuously for reducing hard containing, and the closed loop tube design for the less of BaP （benzo （a） pyrene） from combustion smoking of the drying industrial process.

发热包传热效果及其对冻干鱼肉复水品质的影响

【目的】探究发热包传热影响因素及其对冻干鱼肉复水品质的影响,为罗非鱼自热产品开发与推广提供参考。【方法】研究热源质量(70、80、90和120 g)、激活剂用量(发热包质量的2.0倍、2.5倍、3.0倍和3.5倍)、内胆材质[聚丙烯(PP)和铝]和环境温度(6、17和25℃)对发热包传热效果的影响,分析自热过程鱼肉复水品质的变化。【结果】随热源质量增加,传热效果显著提高(P <0.05),持续保温效果增强;激活剂用量为发热包质量的3.0~3.5倍时,传热效果较好。热源放热量、吸热量与热源质量、环境温度呈正相关。发热包质量为90 g,激活剂用量为发热包质量的3.0倍时,25℃条件下反应初期水合反应剧烈,反应使发热包体积胀大2倍以上,释放大量热能,促进干制鱼肉快速复热复水。内胆材质对产品传热影响差异不显著(P> 0.05)。10~15 min鱼块内部基本复水,鱼肉中心温度达到90℃以上,复水后鱼肉硬度约为70 g,弹性和咀嚼性影响不显著。【结论】热源质量高于90 g,激活剂用量3.0~3.5倍,铝和PP材质,6℃以上的环境温度均可满足发热要求,此条件下,10~15 min复热时间冻干鱼肉品质较好,符合自热产品速食需求。

基于机器视觉的陈皮热泵干燥含水率预测模型研究

为定量预测陈皮热泵干燥过程中含水率的变化,基于机器视觉技术提取陈皮干燥过程中的图像特征,建立含水率预测模型。采集不同干燥时期的陈皮图像,采用图像处理的方法对陈皮图像进行预处理操作,提取陈皮图像的6个颜色特征和6个纹理特征共计12个图像特征,分析特征参数和含水率变化关系,将相关图像特征作为模型的输入,陈皮的含水率作为模型的输出,分别建立基于BP神经网络和支持向量机的陈皮干燥含水率预测模型进行对比分析,得到不同干燥时期含水率最佳预测模型。结果表明,支持向量机的预测效果更好,准确率达到99.01%,均方误差达到0.006 5,模型运行稳定,含水率预测结果准确且快速,能够为陈皮干燥过程中的含水率在线预测提供科学依据。

基于模糊控制的高温热泵果脯干燥系统设计

针对高温热泵干燥技术替代传统蒸汽或热风干燥在果脯烘干中的应用场景,研制高温热泵干燥系统。结合热交换器结构与换热特性,分析果脯干燥工艺特点,将模糊逻辑控制应用于热泵干燥过程;考虑干燥箱的热场分布、温度梯度控制与干燥时间的耦合,对模糊控制器、模糊规则表进行详细设计,采用可编程逻辑控制器(PLC)控制的热泵干燥控制系统进行龙眼干燥实验测试。结果表明,模糊控制具有良好的稳态和瞬态性能,具有温度调节快、误差小、干燥效率高、节能效果好等优势,适用于干燥工艺复杂、温度调节要求高、减少人为干预影响品质的果蔬类农产品深加工。

Large-scale physical simulation of injection and production of hot dry rock in Gonghe Basin,Qinghai Province,China

Based on the independently developed true triaxial multi-physical field large-scale physical simulation system of in-situ injection and production,we conducted physical simulation of long-term multi-well injection and production in the hot dry rocks of the Gonghe Basin,Qinghai Province,NW China.Through multi-well connectivity experiments,the spatial distribution characteristics of the natural fracture system in the rock samples and the connectivity between fracture and wellbore were clarified.The injection and production wells were selected to conduct the experiments,namely one injection well and two production wells,one injection well and one production well.The variation of several physical parameters in the production well was analyzed,such as flow rate,temperature,heat recovery rate and fluid recovery.The results show that under the combination of thermal shock and injection pressure,the fracture conductivity was enhanced,and the production temperature showed a downward trend.The larger the flow rate,the faster the decrease.When the local closed area of the fracture was gradually activated,new heat transfer areas were generated,resulting in a lower rate of increase or decrease in the mining temperature.The heat recovery rate was mainly controlled by the extraction flow rate and the temperature difference between injection and production fluid.As the conductivity of the leak-off channel increased,the fluid recovery of the production well rapidly decreased.The influence mechanisms of dominant channels and fluid leak-off on thermal recovery performance are different.The former limits the heat exchange area,while the latter affects the flow rate of the produced fluid.Both of them are important factors affecting the long-term and efficient development of hot dry rock.

张宣科技氢基竖炉开炉操作

对张宣科技氢基竖炉开炉操作实践进行了总结。氢基竖炉采用焦炉煤气COG作为气源,开炉前,重点保证高品质球团矿稳定供应、系统分级试压检漏消除漏点、建立塔器液位及循环;2023年5月10日点火开炉,开炉过程中,主要做好启动COG压缩机、加热炉点火升温、装排料、引送高压COG、并入CO_(2)脱除系统、启用喷氧系统等工作,并进行加风强化和控制DRI化学成分操作。5月20-21日,DRI含C量下降至3%左右,达到炼钢电炉的配加要求,且DRI金属化率提升至94%以上,达到设计水平。