Textile industry innovations in dyeing and finishing processes:Minimizing environmental impact

Textiles are one of the oldest industries in the world which has been manufacturing fabrics and materials needed for various purposes.However,the industry has been confronted with some problems regarding its pollution;specifically the dyeing and finishing processes.As for the given issues,there has been a trend in recent years to come up with more environmentally friendly solutions.

Expert Experience and Data-Driven Based Hybrid Fault Diagnosis for High-SpeedWire Rod Finishing Mills

The reliable operation of high-speed wire rod finishing mills is crucial in the steel production enterprise.As complex system-level equipment,it is difficult for high-speed wire rod finishing mills to realize fault location and real-time monitoring.To solve the above problems,an expert experience and data-driven-based hybrid fault diagnosis method for high-speed wire rod finishing mills is proposed in this paper.First,based on its mechanical structure,time and frequency domain analysis are improved in fault feature extraction.The approach of combining virtual value,peak value with kurtosis value index,is adopted in time domain analysis.Speed adjustment and side frequency analysis are proposed in frequency domain analysis to obtain accurate component characteristic frequency and its corresponding sideband.Then,according to time and frequency domain characteristics,fault location based on expert experience is proposed to get an accurate fault result.Finally,the proposed method is implemented in the equipment intelligent diagnosis system.By taking an equipment fault on site,for example,the effectiveness of the proposed method is illustrated in the system.

Application of Acid Dyestuffs with Different Molecule Structure in Combined Dyeing and Finishing of Cotton Fabric

Simultaneous dyeing and durable press finishing of cotton fabrics with acid dyes bearing the different molecule structure and durable press finishing agent (DP agent abbr.) based on modified DMDHEU were investigated by using the pad-dry-cure process. Some factors affecting the process, such as structure of acid dyes, DP agent, catalysts and curing temperature were discussed. The dyed and finished fabrics were evaluated with respect to color strength, fixation, crease recovery angle, breaking strength and fastness properties. The results indicate that structure of acid dyes has a striking effect on the color strength of dyed and finished cotton fabric. The color strength and dry crease recovery angle of dyed and finished cotton fabric increases, whereas breaking strength decreases with increasing concentration of DP agent. It is necessary for ammonium nitrate to serve as catalyst. It is found that relatively satisfactory properties of dyed and finished cotton fabric can be obtained with appropriate adjustment of treating conditions.

Synthesis and Characterization of Nonionic Waterborne Polyurethane and Application to Wool Fabric Finishing

A nonionic waterborne polyurethane(WPU) was synthesized by the self-emulsification method using polyether diol(N220),isophorone diisocyanate(IPDI),trimethylolpropane poly(ethylene glycol monomethyl ether)(N120),1,4-butanediol(BDO) and trimethylolpropane(TMP) as the main materials.The effects of the NCO/OH ratio on the emulsion and film properties of NWPU were explored.The experimental results show that the NWPU prepared at an NCO/OH ratio of 1.1 has good emulsion stability and easy film formation,and the resultant film was elastic,soft,and transparent.The sample was used for wool finishing and the application performance was evaluated.When the NWPU dosage reached 40 g·L^(-1),the fabric area felt shrinkage rate reduced from 8.97% to 4.75%,the pilling rating raised from grade 2-3 to grade 4,and the whiteness value only decreased by 3.87%.

Textile dyeing wastewater negatively influences the hematological profile and reproductive health of male Swiss albino mice

Objective:To determine the effects of textile dyeing industrial wastewater on the hematological parameters and reproductive health including histoarchitecture of male gonad(testes)of mice.Methods:Twenty-four Swiss albino mice at 4-weeks old were divided into four groups(n=6 per group).Mice of group 1 supplied with normal drinking water were served as the control group.Mice of group 2,3 and 4 were supplied normal drinking water mixed with textile dyeing wastewater at 5%,10% and 20% concentration,respectively.After completing 24 weeks of treatment,different hematological profile,weight of testes,gonadosomatic index(GSI),sperm concentration and morphology were measured.Moreover,histopathological changes in testes were examined.Results:Hematocrit value and hemoglobin concentrations were decreased in all groups of wastewater-treated mice compared to the control group.Likewise,weight of testes,GSI and sperm concentration were decreased significantly in wastewater-treated mice in comparison to the control group.The percentage of morphologically healthy epididymal sperm was significantly reduced in wastewater-treated mice.Histopathological examination revealed degenerative changes in seminiferous tubules,a smaller number of spermatogenic cells,elongation of seminiferous tubules and degenerative changes of seminiferous tubules in wastewater-treated mice.Conclusions:Textile dyeing wastewater has harmful effects on hematological profile and reproductive health of male mice.

High-Speed and Low-Noise Gear Finishing by Gear Grinding and Honing:A Review

Gears are important mechanical parts for transmitting power and play an increasingly important role in the machinery industry.The electric vehicle industry developed rapidly and became a vital development field of the automotive industry over the past few years.The conversion of energy increases the requirements for electric vehicle transmissions,which promotes the development of high-speed and low-noise transmission gear.This paper elaborates on the research progress of high-speed and low-noise gear finishing methods.Firstly,this review analyses the machining requirements,finishing,and specific machining technologies of high-speed and low-noise gears.The importance of gear grinding and honing in high-speed and low-noise gear machining is highlighted.Secondly,the applications of gear grinding and honing in gear modification,error compensation,and texture control are analyzed.Furthermore,the role of precision machining technology in improving gear performance is clarified.Finally,the design and processing methods of the modified tooth flank for gear modification are summarized.In addition,the influence of tooth surface texture on noise is described,and the texture change methods are explored.The well-known open problems of gear finishing are finally identified,and some new research interests are also pointed out.This review will provide valuable references for further research on gear finishing.

Matching Dyeing and Properties of Silk Fabrics with Natural Edible Pigments

The silk fabrics were matching dyed with three natural edible pigments(red rice red,ginger yellow and gardenia blue).By investigating the dyeing rates and lifting properties of these pigments,it was observed that their compatibilities were excellent in the dyeing process:dye dosage 2.5%(omf),mordant alum dosage 2.0%(omf),dyeing temperature 80℃and dyeing time 40 min.The silk fabrics dyed with secondary colors exhibited vibrant and vivid color owing to the remarkable lightness and chroma of ginger yellow.However,gardenia blue exhibited multiple absorption peaks in the visible light range,resulting in significantly lower lightness and chroma for the silk fabrics dyed with tertiary colors,thus making it suitable only for matte-colored fabrics with low chroma levels.In addition,the silk fabrics dyed with these three pigments had a color fastness that exceeded grade 3 in resistance to perspiration,soap washing and light exposure,indicating acceptable wearing properties.The dyeing process described in this research exhibited a wide range of potential applications in matching dyeing of protein-based textiles with natural colorants.

Preparation of Ce-TiO_(2)-RGO catalyst and its application in the treatment of printing and dyeing wastewater

Ce-TiO_(2)-RGO composite photocatalyst was prepared by sol-gel method and ultrasonic treatment.The effect of Ce doping mass fraction on the degradation of textile printing and dyeing wastewater was studied.The catalysts were characterized by XRD,SEM,TEM,UV-vis and PL.The results showed that,Ce-TiO_(2)particles uniformly adsorbed on the GO surface,and the particle diameter of Ce-TiO_(2)was approximately 25-110 nm.After Ce doping,the absorption band edge of TiO_(2)-RGO composite photocatalyst was redshifted and the band gap was reduced.With the increase of Ce doping mass fraction,the PL intensity of Ce-TiO_(2)-RGO composite photocatalyst first decreased and then slightly increased,and the emission peak intensity of 6%Ce-TiO_(2)-RGO composite photocatalyst was the lowest at 410 nm and 470 nm.Taking textile printing and dyeing wastewater as the research object of degradation,the COD removal rate of 6%Ce-TiO_(2)-RGO reached the maximum of 82.21%at 180 min,and the COD value after degradation was 88.95 mg/L which was in line with the wastewater discharge standard.On the other hand,at 180 min,the degradation rate for textile printing and dyeing wastewater by 6%Ce-TiO_(2)-RGO also reached the maximum(99.21%).Therefore,the Ce-TiO_(2)-RGO composite photocatalyst showed great application potential in the treatment of textile dyeing wastewater.

Blue Calico Printing and Dyeing Craft in Tongxiang

BLUE calico is a traditional Chinese handmade printed fabric.Dyed in indigo,it has a blue base with white patterns.Tongxiang,a city in east China’s Zhejiang Province,is well-known for printing and dyeing blue calico.The craft boasts a history of a millennium in the town with its heyday in the Tang(618-907)and Song(960-1279)dynasties.The technique was widely applied by the general public during the Ming and Qing dynasties(1368-1911).

Research on the Dyeing and Finishing Properties of Wool Treated with Chitosan

The dyeing and finishing properties of wool treated with chitosan were studied. It was shown that chitosan can be absorbed by wool in an acetic acid bath, both dyeing rate and equilibrium dye uptake of wool treated with chitosan increase in a wide pH range from strong acid to neutral conditions. This work also indicated that chitosan could be used to achieve feltproofing of wool.

Present Situation and Developing Trend of China's Dyeing and Finishing Industry

1IntroductionThe dyeing and finishing process is animportant step in textile processing,which makes great contribution to theadded-value of textile and garment.The Chinese government and the textilecircles attach great importance to thedevelopment of the dyeing and finishingindustry.It has been listed as one of in-dustries that will get major support fromthe state In the last few years,sincethe government has given it

Low Temperature Dyeing and Shrinkage-Resistance Finishing of Wool by Composition of Salt-Ammonia and Enzyme Treatment

Wool top and knitted fabric were treated with ammonia in the presence of sodium chloride （salt-ammonia process）. The effectiveness of salt-ammonia process traditionally used as pretreatment for low temperature dyeing has been investigated for conferring shrink-resistance of wool. The pretreatmont of salt-ammonia process followed by enzymatic treatment has been proved that contribute to not only the enhancement of dyeing behavionr but also shrinkage-resistance in the present studies. A novel composition of salt-ammonia pretreatment, oxidized and reduced treatment as well as protease modification was recommended to achieve low temperature dyeing and shrinkage-resistance of wool. At the same time, the process conditions were optimized by orthogonal array and assessed by dye uptake rate, weight loss and area shrinkage. Laboratory experiments showed that the knitted fabric treated according to optimized conditions of the combined process, achieved not only improvement of dye abilities but also the strict requirement of machine-washable, representing a possible alternative to chlorination.

The Effects of Dyeing and Finishing Pretreatment Process to the Sliver Fiber Shielding Fabric and the Reasons

Through the silver fiber and cotton mixed silver fiber shielding fabric,not only soft and comfortable,it can wear personal,but also has excellent anti electromagnetic shielding effect. Fabric in dyeing and finishing process,may cause some damage on the silver fiber,influence the shielding performance of shielding fabric. Therefore,in this paper,through the experimental and analysis,find dyeing and finishing process may affect silver fiber shielding fabric and the reasons.

Hermetia illucens larvae as a potential dietary protein source altered the microbiota and modulated mucosal immune status in the colon of finishing pigs

Background: Insects, such as Hermetia illucens larvae, are rich in chitin and proteins, and represent a suitable feed ingredient replacement for animals. However, little is known about the effect of administering H. illucens larvae on intestinal microbiota, bacterial metabolite profiles, and mucosal immune status in animals. This study aimed to investigate the effects of administering H. illucens larvae on colonic microbiota and bacterial metabolites production in finishing pigs. Seventy-two crossbred(Duroc × Landrace × Large White) female pigs(initial body weight, 76.0 ± 0.52 kg) were randomly allocated to three different dietary treatments: a control diet(Control group) and two diets corresponding to 4%(H1 group) and 8%(H2 group) H. illucens larvae inclusion levels, respectively. Each treatment consisted of eight pens(replicates), with three pigs per pen. After 46 days of feeding, eight pigs per treatment(n =8) were slaughtered, and the colonic digesta and mucosa were collected for microbial composition and microbial fermentation products, and genes expression analyses.Results: The results showed that the H1 diet significantly increased the abundance of Lactobacillus,Pseudobutyrivibrio, Roseburia, and Faecalibacterium compared with those in the control group(P < 0.05), with a decrease in the abundance of Streptococcus. The numbers of Lactobacillus, Roseburia, and Clostridium cluster XIVa were significantly greater in the H1 group than in the control group(P < 0.05). Meanwhile, H2 diet increased the number of Clostridium cluster XIVa compared with the control group(P < 0.05). For colonic metabolites, total short chain fatty acids, butyrate, and isobutyrate concentrations were significantly higher in the H1 group than those in the control group(P < 0.05);the H1 treatment caused a striking decrease in protein fermentation compared with the control group, as the concentrations of total amines, cadaverine, tryptamine, phenol, p-cresol, and skatole were significantly lower(P < 0.05). Additionally, H2 diet also increased butyrate concentration compared with control group(P < 0.05), while decreased the concentrations of phenol, p-cresol, and skatole(P < 0.05). Pigs in the H1 group down-regulated the expression of TLR-4 and pro-inflammatory cytokines(IFN-γ) compared with pigs in the control group(P < 0.05), and up-regulated anti-inflammatory cytokine(IL-10) and intestinal barrier genes(ZO-1, occludin, and mucin-1). H2 diet up-regulated the expression of ZO-1 compared with control group(P < 0.05). Furthermore, the changes in the colonic mucosal gene expression were associated with changes in the bacterial composition and their metabolites.Conclusions: Collectively, dietary inclusion of Hermetia illucens larvae may enhance mucosal immune homeostasis of pigs via altering bacterial composition and their metabolites. These findings provide a new perspective on insect meal as a sustainable protein source rich in nutrient ingredients for swine.

Machining the Integral Impeller and Blisk of Aero-Engines:A Review of Surface Finishing and Strengthening Technologies

The integral impeller and blisk of an aero-engine are high performance parts with complex structure and made of difficult-to-cut materials. The blade surfaces of the integral impeller and blisk are functional surfaces for power transmission, and their surface integrity has signif- icant effects on the aerodynamic efficiency and service life of an aero-engine. Thus, it is indispensable to finish and strengthen the blades before use. This paper presents a comprehensive literature review of studies on finishing and strengthening technologies for the impeller and blisk of aero-engines. The review includes independent and inte- grated finishing and strengthening technologies and dis- cusses advanced rotational abrasive flow machining with back-pressure used for finishing the integral impeller and blisk. A brief assessment of future research problems and directions is also presented.

Studies on Reducing Nitrogen Excretion: Ⅰ. Net Energy Requirement of Finishing Pigs Maximizing Performance and Carcass Quality Fed Low Crude Protein Diets Supplemented with Crystalline Amino Acids

Two experiments were conducted to in- vestigate the effects of net energy （NE） level on the performance and carcass traits of finishing pigs fed low crude protein （CP） diets supplemented with crystalline amino acids （CAA）. A total of 216 （Exp. 1） and 360 （Exp. 2 ） barrows （ Yorkshire × Landrace× Duroc ） were allotted to one of six treatments （n =6）. The experimental diets were based on corn and soybean meal, and consisted of a high-CP diet that contained approximately 16% CP and 2.50 Mcal/kg of NE as well as five low-CP diets in which the CP level of the diet was reduced by approximately four percentage units but was supplemented with crystalline lysine, methionine, threonine, and tryptophan. The low CP diets provided 2.64, 2.58, 2.50, 2.42, or 2.36 Mcal/kg in Exp. 1 as well as 2.45, 2.40, 2.35, 2.30, or 2.25 Mcai/kg in Exp.2. In Exp. 1, a linear （P=0.03） increase in weight gain was observed with decreasing NE level while the ratio of gain to feed was unaffect- ed （P 〉 0.05） by NE level. There was a linear in-crease （P = 0.01 ） in the percentage of fat-free lean and a linear decrease （ P = 0.03 ） in the percentage of total fat with decreasing NE levels. In Exp. 2, a sig- nificant quadratic （ P = 0.03 ） effect of NE level was observed for weight gain. The ratio of gain to feed demonstrated a significant （P 〈0.01 ） quadratic effect with pigs fed 2.35 and 2.40 Mcal/kg of NE, Pigs fed the diet containing 2.40 Mcal/kg of NE had the lowest percentage of total fat （36. 95% ） and the highest percentage of fat-free lean （49.36%）. The overall results of these experiments indicate that feed- ing either a surplus or a deficiency of NE is detrimen- tal to both pig performance and carcass composition when low CP diets supplemented with CAA are fed. Our results indicate that when the CP content of the diet is reduced by four percentage units and the diet is properly supplemented with CAA, maximum per- formance and carcass quality will be obtained if the diet provides approximately 2.42 Mcal/kg of NE.

Biodegradability of terephthalic acid in terylene artificial silk printing and dyeing wastewater

As the characteristic pollutant, terephthalic acid(TA)was in charge of 40%—78% of the total COD of terylene artificial silk printing and dyeing wastewater(TPW-water). The studies on biodegradability of TA were conducted in a serial of activated sludge reactors with TPW-water. TA appeared to be readily biodegradable with removal efficiency over 96.5% under aerobic conditions, hardly biodegradable with removal efficiency below 10% under anoxic conditions and slowly biodegradable with a turnover between 31.4% and 56.0% under anaerobic conditions. TA also accounted for the majority of BOD in TPW-water. The process combined by anoxic, anaerobic and aerobic activated sludge reactor was suitable for TA degradation and TPW-water treatment. Further, the aerobic process was essentially much more effective than the anaerobic or anoxic one to degrade TA in TPW-water.

Supplementation of different fat sources affects growth performance and carcass composition of finishing pigs

Background: There are various fat sources with different energy values and fatty acid compositions that may affect growth performance and carcass composition of grow-finishing pigs. A higher net energy was recently reported in choice white grease compared with soybean oil. Therefore, two experiments were conducted to determine whether practical responses confirm that difference between choice white grease and soybean oil, and to extend the observations to other fat sources.Results: In Exp. 1, pigs fed fats had lower(P < 0.05) average daily feed intake in phase II and overall period,greater(P < 0.05) gain:feed in phase I, phase II, and overall period than pigs fed the control diet. Pigs fed fats tended(P = 0.057) to have thicker backfat depth at the last rib than those fed control. Pigs fed 6% fats had greater(P < 0.01) gain:feed in phase II and overall period than pigs fed 3% fats. During phase I, pigs fed choice white grease grew faster(P < 0.05) than pigs fed soybean oil. In Exp. 2, pigs fed dietary fats(soybean oil, choice white grease, animal-vegetable blend, palm oil, or tallow) had greater(P < 0.01) gain:feed in each phase and overall period, greater(P < 0.01) average daily gain in phase I, but lower(P < 0.01) average daily feed intake in phase II an overall than pigs fed the control diets. The choice white grease also increased(P < 0.05) average daily gain during phase I compared with soybean oil. Pigs fed palm oil had thicker(P < 0.05) backfat depth at the 10 thrib than those fed soybean oil, animal-vegetable blend, or tallow.Conclusions: Inclusion of 6% dietary fat improved feed efficiency of finishing pigs, while different fats produced different practical results that may be consistent with their different energy values. Results from the early stage indicate that dietary fats with relatively more saturated fatty acids may provide greater energy than those with relatively more unsaturated fatty acids for growing pigs.

Stability of expanded granular sludge bed process for terylene artificial silk printing and dyeing wastewater treatment

Terylene artificial silk printing and dyeing wastewater(TPD wastewater), containing averaged 710 mg/L terephthalic acid(TA) as the main carbon source and the character pollutant, was subjected to expanded granular sludge bed(EGSB) process. The stability of the EGSB process was firstly conducted by laboratory experiment. TA ionization was the predominated factor influencing the acid-base balance of the system. High concentration of TA in wastewater resulted in sufficient buffering capacity to neutralize the volatile fatty acids(VFA) generated from substrate degradation and provided strong base for anaerobic system to resist the pH decrease below 6.5. VFA and UFA caused almost no inhibition on the anaerobic process and biogas production except that pH was below 6.35 and VFA was at its maximum value. Along with the granulating of the activated sludge, the efficiency of organic removal and production rate of biogas increased gradually and became more stable. After start-up, the efficiency of COD removal increased to 57%—64%, pH stabilized in a range of 7.99—8.04, and production rate of biogas was relatively high and stable. Sludge granulating, suitable influent of pH and loading were responsible for the EGSB stability. The variation of VFA concentration only resulted in neglectable rebound of pH, and the inhibition from VFA could be ignored in EGSB. The EGSB reactor was stable for TPD wastewater treatment.

Effects of organic chromium supplementation to finishing lambs diet on growth performance, carcass characteristics and meat quality

The objective of this study was to evaluate supplemental organic chromium（Cr） to finishing lambs on growth performance, carcass characteristics, and meat quality. Eighteen Suffolk lambs（age（4.5±0.2） mon;（25.8±3.6） kg body weight（BW）） were randomly assigned to three levels of supplemental organic Cr（0.0, 0.2 and 0.4 mg kg^–1 dry matter（DM）） in a complete random design. Growth performance was evaluated for 70 d, and then lambs were slaughtered to study carcass characteristics and chemical composition of meat. Orthogonal contrasts were performed（contrast one-average level 0.2 ppm Cr vs. average level 0.4 ppm Cr; contrast two-level 0 vs. average levels（0.2＋0.4） ppm Cr）. Orthogonal polynomials were used to estimate the linear and quadratic effects of Cr concentrations. Growth and carcass performance were not affected by supplemental organic Cr. Muscle conformation and leg perimeter linearly increased（P〈0.05） as organic Cr level increased in the diet. Kidney fat decreased linearly（P〈0.05） as supplemental Cr increased. In Longissimus dorsi（LD）, the ash content decreased linearly, and shear force（kg cm^–2） increased（P〈0.05） as organic Cr level increased in the diet. It is concluded that organic Cr did not affect growth performance, but it improved positively the muscle conformation, reduced kidney fat, whereas in LD there was an increment in shear force in finishing carcass lambs.