Reliability Analysis of Electrical System of CNC Machine Tool Based on Dynamic Fault Tree Analysis Method

The electrical system of CNC machine tool is very complex which involves many uncertain factors and dynamic stochastic characteristics when failure occurs.Therefore,the traditional system reliability analysis method,fault tree analysis(FTA)method,based on static logic and static failure mechanism is no longer applicable for dynamic systems reliability analysis.Dynamic fault tree(DFT)analysis method can solve this problem effectively.In this method,DFT first should be pretreated to get a simplified fault tree(FT);then the FT was modularized to get the independent static subtrees and dynamic subtrees.Binary decision diagram(BDD)analysis method was used to analyze static subtrees,while an approximation algorithm was used to deal with dynamic subtrees.When the scale of each subtree is smaller than the system scale,the analysis efficiency can be improved significantly.At last,the usefulness of this DFT analysis method was proved by applying it to analyzing the reliability of electrical system.

Study on System Failure Probability Model Based on Dynamic Fault Tree

Aiming at the characteristics of complex logic relation and multiple dynamic gates in system,its failure probability model is established based on dynamic fault tree. For the multi-state dynamic fault tree,it can be transferred into Markov chain with continuous parameters. The state transfer diagram can be decomposed into several state transfer chains,and the failure probability models can be derived according to the lengths of the chains. Then,the failure probability of the dynamic fault tree analysis(DFTA) can be obtained by adding each chain's probability. The failure probability calculation of DFTA based on the continuous parameter Markov chain is proposed and proved. Given an example,the analytic method is compared with the conventional methods which have to solve the differential equation. It is known from the results that the analytic method can be applied to engineering easily.

Dynamic Fault Tree Analysis for Explosive Logic Network with Two-Input-One-Output

The explosive logic network( ELN) with two-input-oneoutput was designed with three explosive logic gap null gates. The time window of the output of the ELN was given,after which the dynamic fault tree analysis was implemented. Two dynamic failure modes of the ELN were obtained,and then their own Markov transition processes were established. After that,the probability of failure was calculated from the corresponding state transition diagram. The reliability of the ELN which was in different length of time under the ambient incentive was then analyzed. Based on the above processing,the reliability of the ELN can be improved.

Modular solution of dynamic multiple-phased systems

A new modular solution to the state explosion problem caused by the Markov-based modular solution of dynamic multiple-phased systems is proposed. First, the solution makes full use of the static parts of dynamic multiple-phased systems and constructs cross-phase dynamic modules by combining the dynamic modules of phase fault trees. Secondly, the system binary decision diagram （BDD） from a modularized multiple- phased system （MPS）is generated by using variable ordering and BDD operations. The computational formulations of the BDD node event probability are derived for various node links and the system reliability results are figured out. Finally, a hypothetical multiple-phased system is given to demonstrate the advantages of the dynamic modular solution when the Markov state space and the size of the system BDD are reduced.

Numerical Simulation to Reliability Analysis of Fault-Tolerant Repairable System

In the traditional method for the reliability analysis of fault-tolerant system,the system structure is described by means of binary decision diagram (BDD) and Markov process,and then the reliability indexes are calculated.However,as the size of system augments,the size of state space will increase exponentially.Additionally,Markov approach requires that the failure and repair time of the components obey an exponential distribution.In this study,by combining dynamic fault tree (DFT) and numerical simulation based on the minimal sequence cut set (MSCS),a new method to evaluate reliability of fault-tolerant system with repairable components is proposed.The method presented does not depend on Markov model,so that it can effectively solve the problem of the state-space combination explosion.Moreover,it is suitable for systems whose failure and repair time obey an arbitrary distribution.Therefore,our method is more flexible than the traditional method.At last,an example is given to verify the method.

Reliability Analysis of Electrical System of Computer Numerical Control Machine Tool Based on Bayesian Networks

The core of computer numerical control(CNC) machine tool is the electrical system which controls and coordinates every part of CNC machine tool to complete processing tasks, so it is of great significance to strengthen the reliability of the electrical system. However, the electrical system is very complex due to many uncertain factors and dynamic stochastic characteristics when failure occurs. Therefore, the traditional fault tree analysis(FTA) method is not applicable. Bayesian network(BN) not only has a unique advantage to analyze nodes with multiply states in reliability analysis for complex systems, but also can solve the state explosion problem properly caused by Markov model when dealing with dynamic fault tree(DFT). In addition, the forward causal reasoning of BN can get the conditional probability distribution of the system under considering the uncertainty;the backward diagnosis reasoning of BN can recognize the weak links in system, so it is valuable for improving the system reliability.