Dynamic heating and thermal destruction conditions of quartz particles in polydisperse plasma flow of RF-ICP torch system

Numerical simulation of turbulent mixing process of polydisperse quartz particle(particle size distribution in the range of 0.1-0.4 mm)flow with Ar and Ar-H2 plasma generated by radio frequency inductively coupled plasma(RF-ICP)torch has been made.An approximate two-stage approach has been proposed to calculate the spatial-temporal distributions of temperature and resulting thermal stress in quartz particles during dynamic heating in polydisperse plasma flow.The influence of working gas compositions,particle size distributions,injection angle and flow rate of carrier gas on the thermal destruction conditions of quartz particles has been determined under different particle feed rates.It is found that all the solid quartz particles(0.1-0.4 mm)could be thermal destructed without overheating in RF-ICP torch system,when the hydrogen volume fraction in working gases is more than 1.5%-2%and particle feed rate is in a certain range.The values of the maximum and minimum feed rates have been determined under different hydrogen volume fractions.An optimal particle injection angle and flow rate of carrier gas is found around 50°-60°and 160-220 slpm,under which the value of maximum equivalent thermal stress in quartz particles is highest.

Influence of vacuoles with gas–liquid inclusions on the thermobaric destruction conditions of natural quartz under dynamic heating in an RF-TICP torch system

In the present work,the turbulent mixing process of a polydisperse quartz particle flow with a plasma stream generated by a radio-frequency(RF)inductively coupled plasma torch was numerically studied.The thermobaric stress in the quartz particles under dynamic heating in a heterogeneous plasma flow was determined by a two-stage approximation approach.The effect of the presence of vacuoles in natural quartz on the particle thermobaric destruction conditions was studied.It was found that the equivalent thermal and baric stresses in quartz particles may significantly increase in the presence of vacuoles within a small gas volume fraction.The influence of the regime and energetic working conditions of an RF inductively coupled plasma torch system on the particle thermobaric destruction conditions was examined,and a recommendation was given to promote the degree of thermobaric destruction of quartz particles,which is of substantial importance for improving the overall enrichment efficiency of quartz concentrates.

Investigation on automated loading of dynamic 3D heat source model for welding simulation

Since programing complex and dynamic heat source model for welding simulation is a complex job,the parametric methods are studied in this paper.Firstly,an overall flow to achieve automatically modeling welding was introduced.Secondly,an expert module rule for selecting welding heat source model was founded,which is based on simulation knowledge and experiences.Thirdly,a modularity routine method was investigated using writing with C++programing,which automatically creates subroutines of 3D dynamic heat source model for user.To realize the dynamic weld path,the local weld path coordinate system was moved in the global coordinate system and it is used to model the direction of weld gun,welding path and welding pose.The weld path data file was prepared by the automatic tool for the welding heat source subroutines.All above functions were integrated in the user interface and the connection with architecture was introduced.At last,a laser beam welding heat source modeling was automatically modeled and the weld pool geometry was compared with the reported literature.It demonstrated that the automated tool is valid for welding simulation.Since modeling became convenient for welding simulation using the tool proposed,it could be easy and useful for welding engineers to acquire the needed information.

Applications and verification of a computational energy dynamics model for mine climate simulations

A complete thermodynamic model is described for temperature and heat flow distribution simulation for ventilation networks in underground mines.The method is called the Computational Energy Dynamics(CED)model of the heat,mass,and energy transport.The Thermal and Humidity(TH)transport elements of the full model are described for advection,convection,and accumulation,encompassing heat capacity,radiation,latent heat for evaporation,and condensation in the airways,as well as variable heat conduction and accumulation in the rock strata.The thermal flywheel effect for time-dependent temperature field applications is included in the model solution.A CED model validation exercise is described,directly evaluating the iterated,minimized energy balance errors for the mechanical and thermal energy components for each network branch after a converged solution is determined.A simulation example relevant to mine safety and health is shown with the CED-TH model,demonstrating its capabilities in efficiency and accuracy in comparison with measurement results.

Dynamic test on waste heat recovery system with organic Rankine cycle

Dynamic performance is important to the controlling and monitoring of the organic Rankine cycle(ORC) system so to avoid the occurrence of unwanted conditions. A small scale waste heat recovery system with organic Rankine cycle was constructed and the dynamic behavior was presented. In the dynamic test, the pump was stopped and then started. In addition, there was a step change of the flue gas volume flow rate and the converter frequency of multistage pump, respectively. The results indicate that the working fluid flow rate has the shortest response time, followed by the expander inlet pressure and the expander inlet temperature.The operation frequency of pump is a key parameter for the ORC system. Due to a step change of pump frequency(39.49-35.24 Hz),the expander efficiency and thermal efficiency drop by 16% and 21% within 2 min, respectively. Besides, the saturated mixture can lead to an increase of the expander rotation speed.

Numerical Study of Fluid Dynamics and Heat Transfer Induced by Plasma Discharges

A numerical investigation is conducted to explore the evolution of a plasma discharge and its interaction with the fluid flow based on a self-consistent fluid model which couples the discharge dynamics with the fluid dynamics.The effects of the applied voltage on the distribution of velocity and temperature in initially static air are parainetrically studied.Furthermore,the spatial structure of plasma discharge and the resulting force contours in streamwise and normal directions are discussed in detail.The result shows that the plasma actuator produces a net force that should always be directed away from the exposed electrode,which results in an ionic wind pushing particles into a jet downstream of the actuator.When the energy added by the plasma is taken into account,the ambient air temperature is increased slightly around the electrode,but the velocity is almost not affected.Therefore it is unlikely that the induced flow is buoyancy driven.For the operating voltages considered in this paper,the maximum induced velocity is found to follow a power law,i.e.,it is proportional to the applied voltage to the 3.5 power.This promises an efficient application in the flow control with plasma actuators.

Molecular dynamics study of thermal stress and heat propagation in tungsten under thermal shock

Using molecular dynamics （MD） simulation, we study the thermal shock behavior of tungsten （W）, which has been used for the plasma facing material （PFM） of tokamaks. The thermo-elastic stress wave, corresponding to the collective displacement of atoms, is analyzed with the Lagrangian atomic stress method, of which the reliability is also analyzed. The stress wave velocity corresponds to the speed of sound in the material, which is not dependent on the thermal shock energy. The peak pressure of a normal stress wave increases with the increase of thermal shock energy. We analyze the temperature evolution of the thermal shock region according to the Fourier transformation. It can be seen that the “obvious” velocity of heat propagation is less than the velocity of the stress wave; further, that the thermo-elastic stress wave may contribute little to the transport of kinetic energy. The heat propagation can be described properly by the heat conduction equation. These results may be useful for understanding the process of the thermal shock of tungsten.

Heat transfer of nanofluidics in hydrophilic pores: Insights from molecular dynamics simulations

Nanofluidics in hydrophilic nanopores is a common issue in many natural and industrial processes. Among all,the mass transport of nanofluidics is most concerned. Besides that, the heat transfer of a fluid flow in nano or micro channels is always considered with adding nanoparticles into the flow, so as to enhance the heat transfer by convection between the fluid and the surface. However, for some applications with around 1 nm channels such as nano filtration or erosion of rocks, there should be no nanoparticles included. Hence, it is necessary to figure out the heat transfer mechanism in the single phase nanofluidics. Via non-equilibrium molecular dynamics simulations, we revealed the heat transfer inside nanofluidics and the one between fluid and walls by setting simulation into extremely harsh condition. It was found that the heat was conducted by molecular motion without temperature gradient in the area of low viscous heat, while it was transferred to the walls by increasing the temperature of fluids. If the condition back to normal, it was found that the viscous heat of nanofluidics could be easily removed by the fluid-wall temperature drop of less than 1 K.

Interpreting the dynamic effect of internal heat integration on reactive distillation columns

In this work,the impact of internal heat integration upon process dynamics and controllability by superposing reactive section onto stripping section,relocating feed locations,and redistributing catalyst within the reactive section is explored based on a hypothetical ideal reactive distillation system containing an exothermic reaction:A + BC + D.Steady state operation analysis and closed-loop controllability evaluation are carried out by comparing the process designs with and without the consideration of internal heat integration.For superposing reactive section onto stripping section,favorable effect is aroused due to its low sensitivities to the changes in operating condition.For ascending the lower feed stage,somewhat detrimental effect occurs because of the accompanied adverse internal heat integration and strong sensitivity to the changes in operating condition.For descending the upper feed stage,serious detrimental effect happens because of the introduced adverse internal heat integration and strong sensitivity to the changes in operating condition.For redistributing catalyst in the reactive section,fairly small negative influence is aroused by the sensitivity to the changes in operating condition.When reinforcing internal heat integration with a combinatorial use of these three strategies,the decent of the upper feed stage should be avoided in process development.Although the conclusions are derived based on the hypothetical ideal reactive distillation column studied,they are considered to be of general significance to the design and operation of other reactive distillation columns.

Influence of the Channel Design on the Heat Exchange Characteristics of Pulsating Flows in the Supply System of an Engine

Heat engines based on reciprocating machines remain in demand as energy converters in a variety of industries around the world.The aim of the study was to evaluate the gas-dynamic,consumable and heat exchange characteristics of non-stationary air flows in a supply system with transverse profiling of valve channels based on experimental studies.Valve channels with cross sections in the form of a circle,square and triangle were used to control the consumable and heat exchange characteristics of the flows in the supply system of the reciprocatingengine model.The article presents data on changes in local velocity,volumetric airflow and instantaneous heat transfer coefficient of non-stationary airflow in supply systems with different valve channel designs.A spectral analysis of the pulsations of the local heat transfer coefficient was also performed.The Nusselt number was calculated for the studied supply systems.The figured valve channels lead to an increase in the volumetric airflow through the supply systemupto32%comparedwiththe basic configuration.The useof a square valve channel leads to suppression of heat transfer(drop is about 15%)compared to the basic supply system,and the use of a triangular valve channel causes an intensification of heat transfer(growth is about 17.5%).The obtained data can be useful for refining mathematical models,adjusting machine learning algorithms,and improving design methods for supply systems of reciprocating machines to improve their technical,economic,and environmental characteristics.

Design and control of methyl acetate-methanol separation via heat-integrated pressure-swing distillation

Design and control of pressure-swing distillation(PSD) with different heat integration modes for the separation of methyl acetate/methanol azeotrope are explored using Aspen Plus and Aspen Dynamics. First, an optimum steady-state separation configuration conditions are obtained via taking the total annual cost(TAC) or total reboiler heat duty as the objective functions. The results show that about 27.68% and 25.40% saving in TAC can be achieved by the PSD with full and partial heat integration compared to PSD without heat integration. Second,temperature control tray locations are obtained according to the sensitivity criterion and singular value decomposition(SVD) analysis and the single-end control structure is effective based on the feed composition sensitivity analysis. Finally, the comparison of dynamic controllability is made among various control structures for PSD with partial and full heat integration. It is shown that both control structures of composition/temperature cascade and pressure-compensated temperature have a good dynamic response performance for PSD with heat integration facing feed flowrate and composition disturbances. However, PSD with full heat integration performs the poor controllability despite of a little bit of economy.

Optimization and Control of Extractive Distillation with Heat Integration for Separating Benzene/Cyclohexane Mixtures

In this work, the extractive distillation with heat integration process is extended to separate the pressure-insensitive benzene-cyclohexane azeotrope by using furfural as the entrainer. The optimal design of extractive distillation process is established to achieve minimum energy requirement using the multi-objective genetic algorithm, and the results show that energy saving for this heat integration process is 15.7%. Finally, the control design is performed to investigate the system's dynamic performance, and three control structures are studied. The pressure-compensated temperature control scheme is proposed based on the first two control structures, and the dynamic responses reveal that the feed disturbances in both flow rate and benzene composition can be mitigated well.

AXIAL HEAT CONDUCTION MODEL TO PREDICT MAXIMUM HEAT REMOVE OF MINIATURE HEAT PIPE BASED ON GREY MODEL THEORY

Computer chip is always accompanied by the increase of heat dissipation and miniaturization. The miniature heat pipes are widely used in notebook computer to resolve the heat dissipation problems. Maximum heat removed model of miniature heat pipes building by grey model is presented. In order to know the foundation for modeling, the smooth grade of error examination is inquired and the accuracy of grey relational grade is verified. The model can be used to select a suitable heat pipes to solve electric heat problems in the future. Final results show that the grey model only needs four experiment data and its error value is less than 10%, further, it is better than computational fluid dynamics （CFD） model.

A Study of Ca-Mg Silicate Crystalline Glazes——An Analysis on Forms of Crystals

In the study on Ca-Mg silicate crystalline glazes, we found some disequilibrated crystallization phenomena, such as non-crystallographic small angle forking and spheroidal growth, parasitism and wedging-form of crystals, dendritic growth, secondary nucleation, etc. Those phenomena possibly resulted from two factors: (1) partial temperature gradient, which is caused by heat asymmetry in the electrical resistance furnace, when crystals crystalize from silicate melt; (2) constitutional supercooling near the surface of crystals. The disparity of disequilibrated crystallization phenomena in different main crystalline phases causes various morphological features of the crystal aggregates. At the same time, disequilibrated crystallization causes great stress retained in the crystals, which results in cracks in glazes when the temperature drops. According to the results, the authors analyzed those phenomena and displayed correlative figures and data.

Some studies on transient behaviours of sheath formation in dusty plasma with the effect of adiabatically heated electrons and ions

Based on quasipotential analysis, a plasma sheath is studied through the derivation of the Sagdeev potential equation in dusty plasma coexisting with adiabatically heated electrons and ions. Salient features as to the existence of sheaths are shown by solving the Sagdeev potential equation through the Runge–Kutta method, with appropriate consideration of adiabatically heated electrons and ions in the dynamical system. It has been shown that adiabatic heating of plasma sets a limit to the critical dust speed depending on the densities and Mach number, and it is believed that its role is very important to the sheath. One present problem is the contraction of the sheath region whereby dust grains levitated into the sheath lead to a crystallization similar to the formation of nebulons and are compressed to a larger chunk of the dust cloud by shrinking of the sheath. Our overall observations advance knowledge of sheath formation and are expected to be of interest in astroplasmas.

A new algorithm of global tightly-coupled transient heat transfer based on quasi-steady flow to the conjugate heat transfer problem

Concerning the specific demand on solving the long-term conjugate heat transfer （CHT） problem, a new algorithm of the global tightly-coupled transient heat transfer based on the quasi-steady flow field is further put forward. Compared to the traditional loosely-coupled algorithm, the computational efficiency is further improved with the greatly reduced update frequency of the flow field, and moreover the update step of the flow field can be reasonably determined by using the engineering empirical formula of the Nusselt number based on the changes of the inlet and outlet boundary conditions. Taking a duct heated by inner forced air flow heating process as an example, the comparing results to the tightly-coupled transient calculation by Fluent software shows that the new algorithm can significantly improve the computational efficiency with a reasonable accuracy on the transient temperature distribution, such as the computing time is reduced to 22,8% and 40% while the duct wall temperature deviation are 7% and 5% respectively using two flow update time step of 100 s and 50 s on the variable inlet-flow rate conditions.

Secondary solar heat gain modelling of spectral-selective glazing based on dynamic solar radiation spectrum

The secondary solar heat gain,defined as the heat flows from glazing to indoor environment through longwave radiation and convection,grows with the increasing of glazing absorption.With the rapid development and application of spectrally selective glazing,the secondary solar heat gain becomes the main way of glazing heat transfer and biggest proportion,and indicates it should not be simplified calculated conventionally.Therefore,a dynamic secondary solar heat gain model is developed with electrochromic glazing system in this study,taking into account with three key aspects,namely,optical model,heat transfer model,and outdoor radiation spectrum.Compared with the traditional K-Sc model,this new model is verified by on-site experimental measurements with dynamic outdoor spectrum and temperature.The verification results show that the root mean square errors of the interior and exterior glass surface temperature are 3.25°C and 3.33°C,respectively,and the relative error is less than 10.37%.The root mean square error of the secondary heat gain is 13.15 W/m2,and the dynamic maximum relative error is only 13.2%.The simulated and measured results have a good agreement.In addition,the new model is further extended to reveal the variation characteristics of secondary solar heat gain under different application conditions(including orientations,locations,EC film thicknesses and weather conditions).In summary,based on the outdoor spectrum and window spectral characteristics,the new model can accurately calculate the increasing secondary solar heat gain in real time,caused by spectrally selective windows,and will provide a computational basis for the evaluation and development of spectrally selective glazing materials.

Numerical simulation of heat transfer process in cement grate cooler based on dynamic mesh technique

A grate cooler is key equipment in quenching clinker and recovering heat in cement production. A two-dimensional numerical model based on a 5000 t/d cement plant is proposed to for a study on the gas-solid coupled heat transfer process between the cooling air and clinker in a grate cooler. In this study, we use the Fluent dynamic mesh technique and porous media model through which the transient temperature distribution with the clinker motion process and steady temperature and pressure distribution are obtained. We validate the numerical model with the operating data of the cooling air outlet temperature. Then, we discuss the amount of mid-temperature air outlet and average diameter of clinker particles, which affect the heat effective utilization and cooling air pressure drop in clinker layer. We found that after adding one more mid-temperature air outlet, the average temperature of the air flowing into the heat recovery boiler increases by 29.04℃ and the ratio of heat effective utilization increases by 5.3%. This means heat recovery is more effective on adding one more mid-temperature air outlet. Further, the smaller the clinker particles, the more is the pressure drop in clinker layer; thus more power consumption is needed by the cooling fan.

An arctic low-energy house as experimental setup for studies of heat dynamics of buildings

This paper addresses the difficulties in pinpointing reasons for unexpectedly high energy consumption in construction, and in low-energy houses especially. Statistical methods are applied to improve the insight into the energy performance and heat dynamics of a building based on consumption records and weather data. Dynamical methods separate influences from outdoor temperature, solar radiation, and wind on the energy consumption in the building. The studied building is a low-energy house in Sisimiut, GreenLand. Weather conditions like large temperature differences between indoors and outdoors throughout tong winters, strong winds, and very different circumstances regarding solar radiation compared to areas where Low-energy houses are usually built, make the Location very interesting for modeling and testing purposes. In 2011 new measurement equipment was installed in the house, which will be used to develop more detailed models of the heat dynamics and energy performance in relation to different meteoroLogicaL variables, heating systems, and user behavior. This type of models is known as a graybox model and is been introduced in this paper.

Distributed Real-time State Estimation for Combined Heat and Power Systems

This paper proposes a distributed real-time state estimation(RTSE)method for the combined heat and power systems(CHPSs).First,a difference-based model for the heat system is established considering the dynamics of heat systems.This heat system model is further used along with the power system steady-state model for holistic CHPS state estimation.A cubature Kalman filter(CKF)-based RTSE is developed to deal with the system nonlinearity while integrating both the historical and present measurement information.Finally,a multi-timescale asynchronous distributed computation scheme is designed to enhance the scalability of the proposed method for largescale systems.This distributed implementation requires only a small amount of information exchange and thus protects the privacy of different energy systems.Simulations carried out on two CHPSs show that the proposed method can significantly improve the estimation efficiency of CHPS without loss of accuracy compared with other existing models and methods.