Numerical Simulation of Surrounding Rock Deformation and Grouting Reinforcement of Cross-Fault Tunnel under Different Excavation Methods

Tunnel construction is susceptible to accidents such as loosening, deformation, collapse, and water inrush, especiallyunder complex geological conditions like dense fault areas. These accidents can cause instability and damageto the tunnel. As a result, it is essential to conduct research on tunnel construction and grouting reinforcementtechnology in fault fracture zones to address these issues and ensure the safety of tunnel excavation projects. Thisstudy utilized the Xianglushan cross-fault tunnel to conduct a comprehensive analysis on the construction, support,and reinforcement of a tunnel crossing a fault fracture zone using the three-dimensional finite element numericalmethod. The study yielded the following research conclusions: The excavation conditions of the cross-fault tunnelarray were analyzed to determine the optimal construction method for excavation while controlling deformationand stress in the surrounding rock. The middle partition method (CD method) was found to be the most suitable.Additionally, the effects of advanced reinforcement grouting on the cross-fault fracture zone tunnel were studied,and the optimal combination of grouting reinforcement range (140°) and grouting thickness (1m) was determined.The stress and deformation data obtained fromon-site monitoring of the surrounding rock was slightly lower thanthe numerical simulation results. However, the change trend of both sets of data was found to be consistent. Theseresearch findings provide technical analysis and data support for the construction and design of cross-fault tunnels.

Numerical investigation of geostress influence on the grouting reinforcement effectiveness of tunnel surrounding rock mass in fault fracture zones

Grouting is a widely used approach to reinforce broken surrounding rock mass during the construction of underground tunnels in fault fracture zones,and its reinforcement effectiveness is highly affected by geostress.In this study,a numerical manifold method(NMM)based simulator has been developed to examine the impact of geostress conditions on grouting reinforcement during tunnel excavation.To develop this simulator,a detection technique for identifying slurry migration channels and an improved fluid-solid coupling(FeS)framework,which considers the influence of fracture properties and geostress states,is developed and incorporated into a zero-thickness cohesive element(ZE)based NMM(Co-NMM)for simulating tunnel excavation.Additionally,to simulate coagulation of injected slurry,a bonding repair algorithm is further proposed based on the ZE model.To verify the accuracy of the proposed simulator,a series of simulations about slurry migration in single fractures and fracture networks are numerically reproduced,and the results align well with analytical and laboratory test results.Furthermore,these numerical results show that neglecting the influence of geostress condition can lead to a serious over-estimation of slurry migration range and reinforcement effectiveness.After validations,a series of simulations about tunnel grouting reinforcement and tunnel excavation in fault fracture zones with varying fracture densities under different geostress conditions are conducted.Based on these simula-tions,the influence of geostress conditions and the optimization of grouting schemes are discussed.

A new clay-cement composite grouting material for tunnelling in underwater karst area

A new clay-cement composite grouting material (CCGM) for tunnelling in underwater karst area was developed through the excellent synergistic interactions among cement, clay, meta-aluminate and lignin. The probable formation mechanism of the material was proposed based on a series of experimental tests. The results show that with an optimal mass ratio (2:1:1:0.024) for water, cement, clay and additives, the obtained CCGM displayed an excellent grouting performance for karst in an underwater condition. Compared with neat cement grouts and clay-cement grouts, CCGM has faster gel time, lower bleeding rate and bulk shrinkage rate, greater initial viscosity, and a strong resistance to water dispersion. A successful engineering application indicates that CCGM not only fulfils a better grouting performance for karst in underwater conditions but also reduces the engineering cost and environmental pollution.

Feasibility study of tar sands conditioning for earth pressure balance tunnelling

This paper presents the results of laboratory test on the feasibility of soil conditioning for earth pressurebalance （EPB） excavation in a tar sand, which is a natural material never studied in this respect. Thelaboratory test performed is based on a procedure and methods used in previous studies with differenttypes of soils, but for this special complex material, additional tests are also conducted to verify particularproperties of the tar sands, such as the tilt test and vane shear test usually used in cohesive materials, anda direct shear test. The laboratory test proves that the test procedure is applicable also to this type of soiland the conditioned material can be considered suitable for EPB excavations, although it is necessary touse a certain percentage of fine elements （filler） to create a material suitable to be mixed with foam. Thetest results show that the conditioned material fulfils the required standard for an EPB application.

Grouting techniques for the unfavorable geological conditions of Xiang'an subsea tunnel in China

One of the major challenges during subsea tunnel construction is to seal the potential water inflow. Thepaper presents a case study of Xiang＇an subsea tunnel in Xiamen, the first subsea tunnel in China. Duringits construction, different grades of weathered geomaterials were encountered, which was the challengingissue for this project. To deal with these unfavorable geological conditions, grouting was adoptedas an important measure for ground treatment. The grouting mechanism is first illustrated by introducinga typical grouting process. Then the site-specific grouting techniques employed in the Xiang＇ansubsea tunnel are elaborated. By using this ground reinforcement technique, the tunneling safety of theXiang＇an subsea tunnel was guaranteed. 2014 Institute of Rock and Soil Mechanics, Chinese Academy of Sciences. Production and hosting byElsevier B.V. All rights reserved.

Some Issues on Cement Grouting of Hydraulic Tunnel

Based on the practices of construction supervision to cement grouting at the reservoir emptying and power tunnels of the TSQ stage Ⅰ Hydropower station, some issues on quality control of cement grouting of hydraulic tunnel are discussed, and corresponding suggestions are put forward for revision of current standard (SL62-94). It is regarded that the refilling grouting could not be used for remedying the thickness of concrete lining; the end sealing of refilling grouting section should not be neglected; higher grouting pressure would be used. For the consolidation grouting, grout return pipe should be placed at the grout hole top for pure pressure type grouting; five-grade water cement ratio of grout mix is suggested; a certain standard should be specified for changing the grout to thicker mix by skipping the intermediate grade; the standard for ending the grouting should be relaxed. In current grouting standard, some terms should be complemented for contact grouting of steel penstock and spiral case and for plug grouting of circular-anchor hole.

The Grouting Influence of Shield Tunnelling on Sand-Gravel Soil

Sand-gravel soil may not be suitable for structure use or excavation use as a result of their permeability and low-intensity.It may cause serious damage to the upper part of the structure for its considerable stress.How to assess and control the deformation of the ground is the main purpose of the soil reinforcement technology.Grouting is a method commonly used to meet those requirements.This study is designed to investigate the effects on shield construction in the sand-gravel stratum.

Construction Technology for New Arched All-Steel Earth-inserted Tunnel

According to the influence of climatic conditions on vegetable production in the Yangtze River Basin,the existing arched tunnel was improved through investigation to provide guidance for the construction of arched steel tunnels in this area.

Finite element analyses of Wanjiazhai water transmission tunnel excavation and service

This paper is devoted to the nonlinear stress and strain analysis oftunneling and working conditions of Wanjiazhai Division Project No.7 Tunnel in Shanxi province ofChina. The initial geological stress of loess was simulated by grading fill; the theory of unloadingproposed by Duncan and boundary stress of elasticity were used to calculate the excavation of thetunnel; Goodman joint elements were applied to simulate the joints of the liners; both loading andunloading tests have been performed to determine the parameters of Duncan-Chang's model and thecalculated results were compared; Terzaghi' s theory on loosening earth pressure was applied. Manyworking conditions were analyzed and some reasonable results were obtained. Based on the analyses,reparative measures were proposed and completed. The tunnel has functioned well since October, 2001.

富水区水工隧洞外水压力降压措施研究

外水压力是影响隧洞稳定及衬砌结构安全性的重要因素,特别是对富水地层深埋水工隧洞,高外水压力给衬砌设计带来巨大挑战.目前隧洞排水降压措施没有统一的标准,且主要聚焦于对衬砌外水压力的影响,对渗流场的影响分析还有待加强.本文依托滇中引水工程松林隧洞,借助ABAQUS软件开展隧洞围岩及衬砌结构流固耦合分析,分析在不同灌浆圈参数及排水布置方案下,隧洞渗流场及衬砌外水压力的变化规律.研究结果表明:通过改变灌浆圈厚度或降低灌浆圈的渗透性均可有效降低衬砌外水压力并减小隧洞开挖对渗流场的影响;布置排水孔亦能有效降低衬砌外水压力,且对距离排水孔越近降压效果越显著,离排水孔越远降低幅度越小且对渗流场产生较大影响,建议在实际工程中应采取堵排结合的措施来降低外水压力,并对排水孔及灌浆圈开展优化设计,以得到最优减压效果.

Rock mechanical problems and optimization for the long and deep diversion tunnels at Jinping Ⅱ hydropower station

According to site-specific environments such as high water pressures, high in-situ stresses and strong rockbursts, the design scheme of the long and deep diversion tunnels at Jinping II hydropower station was optimized to ensure construction safety. New drainage tunnels were considered. Furthermore, lining structures and grouting pressures were modified during the excavation of tunnels. The construction scheme was updated dynamically based on the complex geological conditions. For instances, the diversion tunnels were first excavated by drilling and blasting method at the first stage of construction, and then by the combination method of tunnel boring machine （TBM） and drilling and blasting, and finally by drilling and blasting method. Through optimized scheme and updated construction scheme, the excavation of diversion tunnel #1 was successfully completed in June, 2011. This paper summarizes the key issues in rock mechanics associated with the construction of the long and deep diversion tunnels at Jinping II hydropower station. The experiences of design and construction obtained from this project could provide reference to similar projects.

Detection and treatment of water inflow in karst tunnel：A case study in Daba tunnel

In a karst tunnel, fissures or cracks that are filled with weathered materials are a type of potential water outlet as they are easily triggered and converted into groundwater outlets under the influence of high groundwater pressure. A terrible water inrush caused by potential water outlets can seriously hinder the project construction. Potential water outlets and water sources that surrounding the tunnel must be detected before water inflow can be treated. This paper provides a successful case of the detection and treatment of water inflow in a karst tunnel and proposes a potential water outlet detection(PWOD) method in which heavy rainfall(>50 mm/d) is considered a trigger for a potential water outlet. The Daba tunnel located in Hunan province, China, has been constructed in a karst stratum where the rock mass has been weathered intensely by the influence of two faults. Heavy rain triggered some potential water outlets, causing a serious water inrush. The PWOD method was applied in this project for the treatment of water inflow, and six potential water outlets in total were identified through three heavy rains. Meanwhile, a geophysical prospecting technique was also used to detect water sources. The connections between water outlets and water sources were identified with a 3-D graphic that included all of them. According to the distribution of water outlets and water sources, the detection area was divided into three sections and separately treated by curtain grouting.

Prevention and treatment technologies of railway tunnel water inrush and mud gushing in China

Water inrush and mud gushing are one of the biggest hazards in tunnel construction. Unfavorable geological sections can be observed in almost all railway tunnels under construction or to be constructed, and vary in extent. Furthermore, due to the different heights of mountains and the lengths of tunnels, the locations of the unfavorable geological sections cannot be fully determined before construction, which increases the risk of water inrush and mud gushing. Based on numerous cases of water inrush and mud gushing in railway tunnels, the paper tries to classify water inrush and mud gushing in railway tunnels in view of the conditions of the surrounding rocks and meteorological factors associated with tunnel excavation. In addition, the causes of water inrush and mud gushing in combination of macroand micromechanisms are summarized, and site-specifc treatment method is put forward. The treatment methods include choosing a method of advance geological forecast according to risk degrees of different sections in the tunnel, determining the items of predictions, and choosing the appropriate methods, i.e. draining-oriented method, blocking-oriented method or draining-and-blocking method. The treatment technologies of railway water inrush and mud gushing are also summarized, including energy relief and pressure relief technology, advance grouting technology, and advance jet grouting technology associated with their key technical features and applicable conditions. The results in terms of treatment methods can provide reference to the prevention and treatment of tunnel water inrush and mud gushing.

Mechanized Tunneling in Soft Soils： Choice of Excavation Mode and Application of Soil-Conditioning Additives in Glacial Deposits

The history of the formation of the alpine region is affected by the activities of the glaciers, which have a strong influence on underground works in this area. Mechanized tunneling must adapt to the presence of sound and altered rock, as well as to inhomogeneous soil layers that range from permeable gravel to soft clay sediments along the same tunnel. This article focuses on past experiences with tunnel-boring machines （TBMs） in Switzerland, and specifically on the aspects of soil conditioning during a passage through inhomogeneous soft soils. Most tunnels in the past were drilled using the slurry mode （SM）, in which the application of different additives was mainly limited to difficult zones of high permeability and stoppages for tool change and modification. For drillings with the less common earth pressure balanced mode （EPBM）, continuous foam conditioning and the additional use of polymer and bentonite have proven to be successful. The use of conditioning additives led to new challenges during separation of the slurries （for SM） and disposal of the excavated soil （for EPBM）. If the disposal of chemically treated soft soil mate- rial from the earth pressure balanced （EPB） drive in a manner that is compliant with environmental legislation is considered early on in the design and evaluation of the excavation mode, the EPBM can be beneficial for tunnels bored in glacial deposits.

Optimal arrangement for pressure measurement points in working chamber of earth pressure balance shield

In order to exactly provide scientific basis for pressure dynamic balance control of working chamber of earth pressure balance shield (EPBS),study on optimal arrangement of pressure measurement points in working chamber was conducted. Based on mathematical description of optimal arrangement for pressure measurement points,fuzzy clustering analysis and discriminant analysis were used to divide pressure regions of nodes on bulkhead. Finally,the selection method of optimal measurement points was proposed,and by selecting d6.28 m EPBS as study object,the case study was conducted. By contrast,based on optimal arrangement scheme of pressure measurement points,through adopting weighted algorithm,the absolute error mean of equivalent pressure of working chamber is the smallest. In addition,pressure curve of optimal arrangement points presents parabola,and it can show the state of pressure distribution on bulkhead truly. It is concluded that the optimal arrangement method of pressure measurement points in working chamber is effective and feasible,and the method can provide basis for realizing high precision pressure control of EPBS.

Analytical solution for steady seepage into a circular deep-buried mountain tunnel with grouted zone in anisotropic strata

Due to the existence of a large number of discontinuous fractures and interfaces in tunnel surrounding rocks,the groundwater inflow into tunnel generally presents significant anisotropy.Therefore,it is of great significance to consider the anisotropic permeability when dealing with water gushing-induced engineering accidents in water-rich mountain tunnels with large burial depth.In this study,based on the complex variable method and the seepage flow theory,a theoretical model of water inflow into a deep-buried circular tunnel in a fully saturated,anisotropic and semi-infinite aquifer is developed.The influence of grouted zone,initial support and secondary lining is fully considered.By comparison to the existing analytical methods and numerical results,the reliability of this proposed analytical solution is well validated.It is indicated from the parametric study that the groundwater inflow into tunnel presents an upward trend with an increasing value of the strata permeability in the vertical direction.Moreover,the water inflow rate and the total water head decrease with the growth of the thickness of grouting circle.It is suggested that reasonable grouting thickness and permeability should be controlled to enhance the grouting effect.This study provides a practical method for estimating the water inflow into a deep-buried,grouted and lined mountain tunnel considering the anisotropic strata permeability.

Soft ground tunnel lithology classification using clustering-guided light gradient boosting machine

During tunnel boring machine(TBM)excavation,lithology identification is an important issue to understand tunnelling performance and avoid time-consuming excavation.However,site investigation generally lacks ground samples and the information is subjective,heterogeneous,and imbalanced due to mixed ground conditions.In this study,an unsupervised(K-means)and synthetic minority oversampling technique(SMOTE)-guided light-gradient boosting machine(LightGBM)classifier is proposed to identify the soft ground tunnel classification and determine the imbalanced issue of tunnelling data.During the tunnel excavation,an earth pressure balance(EPB)TBM recorded 18 different operational parameters along with the three main tunnel lithologies.The proposed model is applied using Python low-code PyCaret library.Next,four decision tree-based classifiers were obtained in a short time period with automatic hyperparameter tuning to determine the best model for clustering-guided SMOTE application.In addition,the Shapley additive explanation(SHAP)was implemented to avoid the model black box problem.The proposed model was evaluated using different metrics such as accuracy,F1 score,precision,recall,and receiver operating characteristics(ROC)curve to obtain a reasonable outcome for the minority class.It shows that the proposed model can provide significant tunnel lithology identification based on the operational parameters of EPB-TBM.The proposed method can be applied to heterogeneous tunnel formations with several TBM operational parameters to describe the tunnel lithologies for efficient tunnelling.

联络通道施工盾构机接收对已建盾构隧道影响试验研究

联络通道机械法施工中盾构机接收对已建盾构隧道受荷变形影响机制暂不明确问题,通过设计1∶10的缩尺模型试验,开展了联络通道机械法施工中盾构机接收对已建盾构隧道影响试验研究。试验结果分析表明:联络通道机械法施工时,盾构机开挖面附加水平土压力将导致接收端已建盾构隧道对侧的土压力在中部有显著的增大,而两端则减小,即导致顶推对侧发生了水平被动土拱现象;在中间附加水平土压力作用下,隧道在中间发生了显著的竖椭圆变形,而在两端则发生了一定的横椭圆变形;隧道中间发生竖椭圆变形对上下地层形成挤压,在竖向上同样形成了被动土拱现象;隧道纵向挠曲变形时出现了一定的反弯现象。盾构隧道作为地层中的管状结构物,在地层中纵向变形分析时需要考虑横断面变形的影响。

侧部注浆对已建盾构隧道受荷变形影响试验研究

采用侧部注浆法整治盾构隧道横椭圆变形超限过程中,盾构隧道周围附加土压力及隧道变形特性暂不明晰。通过几何相似比为1∶10的缩尺寸模型试验开展了侧部注浆对已建盾构隧道的影响试验研究,试验结果分析表明:在注浆挤压作用下,将导致隧道周围的土压力在注浆点处局部增大,两边有一定程度的减小,产生了明显的水平被动土拱现象;在注浆附加荷载影响下,模型盾构隧道在注浆点附近发生了竖椭圆变形,而在离注浆点较远处则发生了横椭圆变形,且隧道发生了反弯现象;注浆过程中发生了“渗透→挤密→劈裂”扩散模式与“挤密→劈裂→渗透”扩散模式,并阐明了两种浆液扩散模式的扩散机制;隧道外壁附加荷载主要由浆液通过渗透扩散与劈裂扩散的浆液压力所形成,同时浆液挤压土体变形对隧道周围的浆液也将形成一定的挤压荷载。

盾构注浆荷载作用下带榫管片水平轴线偏移量计算方法研究

为探明隧道盾构注浆荷载作用引起带榫管片水平轴线偏移规律,以小曲率半径盾构隧道为例,分析壁后注浆引起管片上浮的诱因,考虑管片环“椭圆化”变形、纵向连接螺栓预应力、环缝影响范围和横向刚度等综合因素的影响,建立榫杆连接条件下带榫环缝的管片单元纵向等效抗弯刚度有效率计算式,并通过计算盾构注浆荷载作用下带榫管片的静态和动态上浮力,构建盾构注浆荷载作用下带榫管片上浮力计算表达式,由此分析小曲率半径隧道盾构注浆荷载作用下带榫管片受力情况及其在文克尔弹性地基梁假定条件下受上浮力作用的挠曲变形规律,建立盾构注浆荷载作用下带榫管片水平轴线偏移量计算方法,并依托实际工程加以验证。结果表明:该文理论值与模拟值和监测值均拟合良好,该文计算方法具有良好的工程适用性,可为盾构隧道工程及其类似工程中注浆荷载作用下管片偏移及错台问题提供有效的理论指导。