Considering roll elastic flattening, new equations were proposed to calculate the average strain ε and average strain rate ε- in the hot strip rolling process. By comparing the proposed equations with currently used...Considering roll elastic flattening, new equations were proposed to calculate the average strain ε and average strain rate ε- in the hot strip rolling process. By comparing the proposed equations with currently used equations ,it was observed that the strain rate of thick strip and strain are not sensitive to roll elastic flattening. However,for thin strip, a noticeable calculated difference in the strain rate occurred when roll elastic flattening was considered.展开更多
The weighted velocity field was simplified for analysis of hot strip rolling. Using the field and GM （geometric midline） yield criterion, the deformation power, friction power and shear power were obtained respectiv...The weighted velocity field was simplified for analysis of hot strip rolling. Using the field and GM （geometric midline） yield criterion, the deformation power, friction power and shear power were obtained respectively. Summing the partial power contributions, the total deformation power for strip rolling was presented. Then, by minimizing the power function, the rolling force was obtained; meanwhile, considering the effect of roll elastic flattening, iterative calculation of the roll radius was carried out until the radius was convergent. On line data were corn pared with the calculated results to verify the model accuracy. It was indicated that the calculated rolling forces were basically in agreement with the measured ones since the maximum error was less than 10.0%. Moreover, the effects of various rolling conditions such as thickness reduction, friction factor and shape factor, upon separating force, location of neutral angle, and stress state coefficient were discussed systematically.展开更多
文摘Considering roll elastic flattening, new equations were proposed to calculate the average strain ε and average strain rate ε- in the hot strip rolling process. By comparing the proposed equations with currently used equations ,it was observed that the strain rate of thick strip and strain are not sensitive to roll elastic flattening. However,for thin strip, a noticeable calculated difference in the strain rate occurred when roll elastic flattening was considered.
基金Item Sponsored by National Natural Science Foundation of China(51074052,50734002)
文摘The weighted velocity field was simplified for analysis of hot strip rolling. Using the field and GM （geometric midline） yield criterion, the deformation power, friction power and shear power were obtained respectively. Summing the partial power contributions, the total deformation power for strip rolling was presented. Then, by minimizing the power function, the rolling force was obtained; meanwhile, considering the effect of roll elastic flattening, iterative calculation of the roll radius was carried out until the radius was convergent. On line data were corn pared with the calculated results to verify the model accuracy. It was indicated that the calculated rolling forces were basically in agreement with the measured ones since the maximum error was less than 10.0%. Moreover, the effects of various rolling conditions such as thickness reduction, friction factor and shape factor, upon separating force, location of neutral angle, and stress state coefficient were discussed systematically.
