Potential Oxidative Stress in the Bodies of Electric Arc Welding Operators: Effect of Photochemical Smog

Objective To investigate whether photochemical smog emitted during the process of electric arc welding might cause oxidative stress and potential oxidative damage in the bodies of welding operators. Methods Seventy electric arc welding operators (WOs) and 70 healthy volunteers (HVs) were enrolled in a randomized controlled study design, in which the levels of vitamin C (VC) and vitamin E (VE) in plasma as well as the activities of superoxide dismutase (SOD), catalase (CAT) and glutathione peroxidase (GPX), and the level of lipoperoxide (LPO) in erythrocytes were determined by spectrophotometry. Results Compared with the average values of the above experimental parameters in the HVs group, the average values of VC and VE in plasma as well as those of SOD, CAT and GPX in erythrocytes in the WOs group were significantly decreased (P<0.005-0.0001), while the average value of LPO in erythrocytes in the WOs group was significantly increased (P<0.0001). The findings from the partial correlation analysis on the controlling of age suggested that with a prolonged duration of exposure to photochemical smog the values of VC, VE, SOD, and GPX, except for CAT, in the WOs were decreased gradually (P<0.05-0.005), the value of LPO in the WOs was increased gradually (P<0.001), and that with the ozone dose increased in the air in each worksite VC, VE, SOD, CAT and GPX decreased (P<0.005-0.001), but LPO increased (P<0.001). The findings from the reliability analysis for the VC, VE, SOD, CAT, GPX, and LPO values which were used to reflect oxidative stress and potential oxidative damage in the WOs showed that the reliability coefficients?alpha (6 items) was 0.8021, P<0.0001, and that the standardized item alpha was 0.9577, P<0.0001. Conclusion Findings in the present study suggest that there exists an oxidative stress induced by long-term exposure to photochemical smog in the bodies of WOs, thereby causing potential oxidative and lipoperoxidative damages in their bodies.

FRACTAL RESEARCH ON CRACKS PROPAGATION OF GAS PIPELINE X52 STEEL WELDING LINE UNDER HYDROGEN ENVIRONMENT

Based on the theory of hydrogen enhanced localized plasticity of the hydrogen induced cracking and the consideration of the effect of the residual stress produced by eliminated stress heat-treatment, a fractal model of hydrogen induced cracking was presented, and the relationships among the effective surface energy (H), fractal dimension D and stress intensity factor of hydrogen induced cracking, KIH, for welding pipeline under hydrogen environment was set up, from which the relationship of D and KISCC was obtained. The model has been verified experimentally to be correct.

Arc Characteristic and Metal Transfer of Pulse Current Horizontal Flux-Cored Arc Welding

In this work, we utilized high-speed video photography to investigate the arc characteristics, metal transfer behavior, and welding spatter of the pulse-current flux-cored arc welding (P-FCAW) process in the horizontal position. The results indicate the presence of a stable “flux pole” during both the pulse-on and pulse-off periods when the mean current ranged from 140 to 170 A. The existence of this “flux pole” was beneficial for droplet transfer in the “axial droplet transfer” mode. With respect to welding spatter, with an increase in the welding current, we observed three kinds of spatter—explosive spatter, rebounded droplet spatter, and scattering spatter. With an increase in the pulse current from 310.6 to 345.6 A, the deflection of the arc reduced from 30.4° to 16.6°, which positively influenced the arc rigidity, particularly in the horizontal position. © 2017, Tianjin University and Springer-Verlag Berlin Heidelberg.

Study on welded seam recognition using circular laser vision sensor

A novel visual robotic arc welding system based on circular laser vision sensor is developed. After image de-noising, image segmentation, and image thinning, the relation of depth value of workpiece and off-axis angle % three-dimensional （3D） calculation, and seam tracking experiments are carried out. Finally, the error for seam tracking system is analyzed. The results show that 1） 3D information can be obtained using the proposed visual robotic arc welding system and the real-time seam tracking is realized; 2） the seam tracking error is small enough for gas tungsten arc welding （GTAW） process, and this system can be used for seam location and seam tracking or seam finder.

Proposal of metal bellows-based fiber Bragg grating accelerometer

A metal bellows-based fiber Bragg grating （FBG） accelerometer is proposed and experimentally demonstrated. The optical fiber （containing the FBG） is pre-tensioned, and the two ends of the optical fiber are fixed directly from the shell to the inertial mass. In this design, the FBG is uniformly tensioned to obtain a constant strain distribution over it. By employing this configuration, the FBG always has a sharp reflection characteristic with no broadening in its reflection spectrum during wavelength shifting. Dynamic vibration measurements show that the proposed FBG accelerometer has a wide frequency response range （5-110 Hz） and an extremely high sensitivity （548.7 pro/g）. The two important indicators of FBG accelerometer can be tuned by the addition of mass to tailor the sensor performance to specific applications, identifying it as a good candidate for structural health monitoring.