Mechanical behavior of electric resistance welded pipes in pipe-making process

The changes in the mechanical behavior of electric resistance welded（ERW） pipes before and after the cage roll forming process were investigated through tensile experiments. It is found that the Bauschinger effect does not exist in the pipe product, while the work hardening effect introduced by pipe-making is the direct cause of the mechanical changes. The prestrain introduced during different pipe-making processes are accumulative to the work hardening effect. And the increment of the yield strength for making Ф 244.48 × 8.94 pipe is approximately 45 MPa, higher than that of hot-rolled plates. It is verified that the strain ε=t/D-t is an efficient index representing the work hardening effect from the engineering viewpoint.

ELECTRIC RESISTANCE MEASUREMENT OF CARBON FIBRE SMART CONCRETE

After having measured the electric resistance of carbon firbre reinforced concrete (CFRC) by applying a D. C. current, it was found that the current passing through the specimen under a constant voltage decreased with the time, and if changing the value of voltage, the electric resistance was obviously affected. When current flew through the specimen, polarisation emerged under a high votage (>5 upsilon), but that could be neglected under a low voltage (<5 upsilon).(1)

NUMERICAL SIMULATION FOR MEASURING ATMOSPHERE CARBON POTENTIAL BY ELECTRIC RESISTANCE METHOD

According to computer numerical simulation for measuring atmosphere carbon potential by electric resistance method (hot-wire method) and the experimental data, the paper point out that the measuring result dose not directly reflect the atmosphere carbon potential (Cg) but the average carbon content, and as a result, the change of electric resistance obviously lag to that of the atmosphere carbon potential. In order to correctly control the carbon potential by electric resistance method, the authors bring forward a function which is a better expression for the relationship between the average carbon content of the wire and the atmosphere carbon potential and ensures good carbon potential control.

Damage Evolution of Ballastless Track Concrete Exposed to Flexural Fatigue Loads:The Application of Ultrasonic Pulse Velocity,Impact-echo and Surface Electrical Resistance Method

In order to clarify the fatigue damage evolution of concrete exposed to flexural fatigue loads,ultrasonic pulse velocity(UPV),impact-echo technology and surface electrical resistance(SR) method were used.Damage variable based on the change of velocity of ultrasonic pulse(Du) and impact elastic wave(Di)were defined according to the classical damage theory.The influences of stress level,loading frequency and concrete strength on damage variable were measured.The experimental results show that Du and Di both present a three-stages trend for concrete exposed to fatigue loads.Since impact elastic wave is more sensitive to the microstructure damage in stage Ⅲ,the critical damage variable,i e,the damage variable before the final fracture of concrete of Di is slightly higher than that of Du.Meanwhile,the evolution of SR of concrete exposed to fatigue loads were analyzed and the relationship between SR and Du,SR and Di of concrete exposed to fatigue loads were established.It is found that the SR of concrete was decreased with the increasing fatigue cycles,indicating that surface electrical resistance method can also be applied to describe the damage of ballastless track concrete exposed to fatigue loads.

Improving tree health assessment accuracy at low temperatures:considering the effect of trunk ice content on electrical resistance and stress wave tomography

Accurate decay detection and health assessment of trees at low temperatures is an important issue for forest management and ecology in cold areas.Low temperature ice formation on tree health assessment is unknown.Because electric resistance tomography and stress wave tomography are two widely used methods for the detection of tree decay,this study investigated the effect of ice content on trunk electrical resistance and stress wave velocity to improve tree health assessment accuracy.Moisture content,trunk electrical resistance and stress wave velocity using time domain reflectometry were carried out on Larix gmelinii and Populus simonii.Ice content is based on moisture content data.The ice content of both species showed a trend of increasing and then decreasing.This was opposite with ambient temperatures.With the decrease of temperatures,daily average ice content increased,but the range narrowed gradually and both electrical resistance and stress wave velocity increased.Both increased rapidly near 0℃,mainly caused by ice formation(phase change and freezing of free water)in live trees.In addition,both are positively correlated with ice content.The results suggest that ice content should be considered for improving the accuracy of tree decay detection and health evaluation using electric resistance tomography and stress wave velocity methods under low temperatures.

Obtaining 2D Soil Resistance Profiles from the Integration of Electrical Resistivity Data and Standard Penetration Test (SPT) and Light Dynamic Penetrometer (DPL) Resistance Tests—Applications in Mass Movements Studies

In Brazil and various regions globally, the initiation of landslides is frequently associated with rainfall;yet the spatial arrangement of geological structures and stratification considerably influences landslide occurrences. The multifaceted nature of these influences makes the surveillance of mass movements a highly intricate task, requiring an understanding of numerous interdependent variables. Recent years have seen an emergence in scholarly research aimed at integrating geophysical and geotechnical methodologies. The conjoint examination of geophysical and geotechnical data offers an enhanced perspective into subsurface structures. Within this work, a methodology is proposed for the synchronous analysis of electrical resistivity geophysical data and geotechnical data, specifically those extracted from the Light Dynamic Penetrometer (DPL) and Standard Penetration Test (SPT). This study involved a linear fitting process to correlate resistivity with N10/SPT N-values from DPL/SPT soundings, culminating in a 2D profile of N10/SPT N-values predicated on electrical profiles. The findings of this research furnish invaluable insights into slope stability by allowing for a two-dimensional representation of penetration resistance properties. Through the synthesis of geophysical and geotechnical data, this project aims to augment the comprehension of subsurface conditions, with potential implications for refining landslide risk evaluations. This endeavor offers insight into the formulation of more effective and precise slope management protocols and disaster prevention strategies.

Electric resistance as a sensitive measure for detecting graphene wear during macroscale tribological tests

Super-high mechanical strength and excellent lubrication property at the nanoscale render graphene a promising ultra-thin solid lubricant. However, macroscale friction tests have shown that wear of graphene often occurs resulting in failure of interface lubrication. As graphene coatings are atomically thin, a sensitive and reliable detection method for monitoring wear has been a great challenge to date. In this work, we performed tribological experiments on monolayer graphene on SiO2/Si while simultaneously measuring the in-plane electric resistance of graphene during the sliding tests. Our experiments showed that the electric resistance exhibited a sudden increase signifying the onset of graphene wear well before the macroscale friction increased rapidly. The variation of in-plane electric resistance was found to depend on the wear track length and relative orientation. Longer wear track and wear track perpendicular to the current would typically lead to higher increase in graphene electric resistance. Our work demonstrates that monitoring in-plane electric resistance can be a simple, sensitive and predictive method for detecting graphene wear, which makes it a useful inspecting technique for a wide range of mechanical applications.

RESISTANCE EFFECT OF ELECTRIC DOUBLE LAYER ON LIQUID FLOW IN MICROCHANNEL

Poisson-Boltzmann equation for EDL （electric double layer） and Navier- Stokes equation for liquid flows were numerically solved to investigate resistance effect of electric double layer on liquid flow in microchannel. The dimension analysis indicates that the resistance effect of electric double layer can be estimated by an electric resistance number, which is proportional to the square of the liquid dielectric constant and the solid surface zeta potential, and inverse-proportional to the liquid dynamic viscosity, electric conductivity and the square of the channel width. An ＂electric current density balancing＂ （ECDB） condition was proposed to evaluate the flow-induced streaming potential, instead of conventional ＂electric current balancing＂ （ECB） condition which may induce spurious local backflow in neighborhood of the solid wall of the microchannel. The numerical results of the flow rate loss ratio and velocity profile are also given to demonstrate the resistance effect of electric double layer in microchannel.

Negative Resistance and Its Impact on a RC-DC Driven Electric Circuit

It is a common misconception that electric “resistance” always is a positive defined electric element. i.e., the plot of the voltage across the resistor, V vs. its current, i is a slanted straight line with a positive slope. Esaki diode also known as tunnel diode is an exception to this character. For a certain voltage range, the current recedes resulting in a line with a negative slope;it is interpreted as negative resistance. In this research flavored report, we investigate the impact of the negative resistance in a typical classic electric circuit. E.g., a tunnel diode, D is inserted in a classic electric circuit that is composed of an ohmic resistor, R and a capacitor, C which are all in series with a DC power supply. The circuit equation for the RCD circuit is a nonlinear ordinary differential equation (NLODE). In line with the ever-growing popular Computer Algebra System (CAS), this is solved numerically utilizing two distinctly different CASs. The consistency of the solutions confidently leads to the understanding of the impact of the negative resistance. The circuit characteristics are compared to the classic analogous RC circuit. The report embodies an atlas of characteristics of the circuits making the analysis visually comprehensible.

The Effect of Sparger Geometry on Gas Bubble Flow Behaviors Using Electrical Resistance Tomography

By electrical resistance tomography (ERT) the cross sectional profiles of gas hold-up in a φ56mm bubble column are obtained with four designs of gas sparger. The effect of sparger geometry on the bubble distribution is re-vealed by applying a sensitivity conjugated gradients reconstruction method (SCG). Experimental results show that over-all hold-up obtained by ERT is generally in good agreement with those measured with the pressure transducer and the ERT system produces informative evidence that the radial profiles of hold-up is very similar to the sparger design in the lower section of bubble column. Meanwhile, the rise velocity of bubble swarm and the Sauter mean bubble size are evaluated using ERT based on dynamic gas disengagement theory. The experimental results are in good agreement with correlations and conventional estimation obtained using pressure transmitter methods.

Use of Electrical Resistance to Detect the Formation and Decomposition of Methane Hydrate

The changes of electrical resistance （R） were studied experimentally in the process of CH4 hydrate formation and decomposition, using temperature and pressure as the auxiliary detecting methods simultaneously. The experiment results show that R increases with hydrate formation and decreases with hydrate decompositon. R is more sensitive to hydrate formation and decompositon than temperature or pressure, which indicates that the detection of R will be an effective means for detecting natural gas hydrate （NGH） quantitatively.

An adaptive electrical resistance tomography sensor with flow pattern recognition capability

The all traditional electrical resistance tomography (ERT) sensors have a static structure, which cannot satisfy the intelligent requirements for adaptive optimization to ERT sensors that is subject to flow pattern changes during the real-time detection of two-phase flow. In view of this problem, an adaptive ERT sensor with a dynamic structure is proposed. The electrodes of the ERT sensor are arranged in an array structure, the flow pattern recognition technique is introduced into the ERT sensor design and accordingly an ERT flow pattern recognition method based on signal sparsity is proposed. This method uses the sparse representation of the signal to express the sampling voltage of the ERT system as a sparse combination and find its sparse solution to achieve the classification of different flow patterns. With the introduction of flow identification information, the sensor has an intelligent function of adaptively and dynamically adapting the sensor structure according to the real-time flow pattern change. The experimental results show that the sensor can automatically identify four typical flow patterns: core flow, bubble flow, laminar flow and circulation flow with recognition rates of 91%, 93%, 90% and 88% respectively. For different flow patterns, the dynamically optimized sensor can significantly improve the quality of ERT image reconstruction.

Design of Parallel Electrical Resistance Tomography System for Measuring Multiphase Flow

ERT(electrical resistance tomography) is effective method for visualization of multiphase flows,offering some advantages of rapid response and low cost,so as to explore the transient hydrodynamics.Aiming at this target,a fully programmable and reconfigurable FPGA(field programmable gate array)-based Compact PCI(peripheral component interconnect) bus linked sixteen-channel ERT system has been presented.The data acquisition system is carefully designed with function modules of signal generator module;Compact PCI transmission module and data processing module(including data sampling,filtering and demodulating).The processing module incorporates a powerful FPGA with Compact PCI bus for communication,and the measurement process management is conducted in FPGA.Image reconstruction algorithms with different speed and accuracy are also coded for this system.The system has been demonstrated in real time(1400 frames per second for 50 kHz excitation) with signal-noise-ratio above 62 dB and repeatability error below 0.7%.Static experiments have been conducted and the images manifested good resolution relative to the actual object distribution.The parallel ERT system has provided alternative experimental platform for the multiphase flow measurements by the dynamic experiments in terms of concentration and velocity.

Comparative investigation on copper atmospheric corrosion by electrochemical impedance and electrical resistance sensors

Electrochemical impedance(EIS)and thin electrical resistance(ER)sensors were invented for atmospheric corrosion measurement of copper(Cu)during cyclic wetting−drying/high−low temperature tests and field exposure tests.Three-month field exposure results showed that average corrosion rate of Cu measured by ER sensor was well in accordance with that by weight loss method.During cyclic wetting−drying test,EIS was proven to reflect sensitively time of wetting and drying on the surface of sensor.Although corrosion rate obtained from EIS had a similar tendency to that obtained from ER sensors,the former was more dependent on environmental humidity than the latter.When relative humidity was low than 60%,corrosion rate of Cu measured by EIS was much lower than that by weight loss method,mainly attributing to the fact that impedance sensor failed to detect corrosion current of interlaced Cu electrodes due to the breakdown of conductive passage composed of absorbed thin liquid film under low humidity condition.Promisingly,ER sensor was proven to be more suitable for atmospheric corrosion monitoring than electrochemical techniques because it could sensitively monitor thickness loss of Cu foil according to the Ohmic law,no matter how dry or wet the sensor surface is.

Detecting Impact Damage in Carbon Fabric/epoxy-matrix Composites by Ultrasonic F-scan and Electrical Resistance Measurement

The status and the variation of electrical resistance of impacted carbon fiber/epoxy-matrix composites were studied by ultrasonic F-scan and electrical resistance measurement The experimental results shows that impact damage energy threshold value of carbon fabric/epoxy-matrix composites can determine by using ultrasonic F-scan. When the impact energy exceeds the threshold value, damage is generated in composites. Electrical resistance of impacted composites is changed owing to the contact of each carbon fiber unit in composites, which cause a change of the series-parallel in conductors. The veracity of detecting impact damage in composites can be improved in this case.

Electrical resistance stability of high content carbon fiber reinforced cement composite

The influences of curing time, the content of free evaporable water in cement paste, environmental temperature, and alternative heating and cooling on the electrical resistance of high content carbon fiber reinforced cement (CFRC) paste are studied by experiments with specimens of Portland cement 42.5 with 10 mm PAN-based carbon fiber and methylcellulose. Experimental results indicate that the electrical resistance of CFRC increases relatively by 24% within a hydration time of 90 d and almost keeps constant after 14 d, changes hardly with the mass loss of free evaporable water in the concrete dried at 50 °C, increases relatively by 4% when ambient temperature decreases from 15 °C to ?20 °C, and decreases relatively by 13% with temperature increasing by 88 °C. It is suggested that the electric resistance of the CFRC is stable, which is testified by the stable power output obtained by electrifying the CFRC slab with a given voltage. This implies that such kind of high content carbon fiber reinforced cement composite is potentially a desirable electrothermal material for airfield runways and road surfaces deicing.

Comparison between the electrical resistance and the shear strength of brazed cemented carbides

Brazing is a suitable technology to join different materials such as cemented carbides and steel. Even though this technology has been investigated for many years, insufficient joints can occur easily, as the brazing process is very sensitive concerning the handling parameters. Defects such as voids and cracks are hard to detect by commonly used visual inspection methods. Other nondestructive methods such as radiography or ultrasonic testing are usually not economical for the examination of these joints. Studies proved that the electrical resistance has the potential to serve as an effective alternative for the evaluation of brazed joints. In this study, the authors have compared the electrical resistance and the shear strength. For this, cemented carbides were brazed to steel by means of induction heating at an ambient atmosphere. A silver-based filler metal （ BrazeTec 4900 / Ag 449 ） and a flux （ BrazeTec spezial h / FH12） were selected to enable the brazing process. The brazing time and the temperature were varied in order to produce different joint qualities. After brazing, the resistance was measured on each joint with the 4-point probe method to facilitate a high accuracy. The results underline the possibility to use electrical resistance measurements as an effective tool for a quality control of brazed joints.

THE INVESTIGATION OF THE METAL DAMAGE AT THE CREEP BY THE METHOD OF ELECTRICAL RESISTANCE MEASURING

In this paper the method of damage measurement of metal structure at the creep is proposed.In contrast to other methods,it allows the measurement of this damage to be carried out in the process of creep test without unloading and cooling of specimens.Experimental damage curves during creep are obtained as a result of test data processing by the suggested method.The analysis of these curves leads to a conclusion that the material damage at repture is monotonically decreasing function of the applied stress.This conclusion is an experimental verification of the theoretical result,obtained earlier.

Quality Evaluation of Diffusion Bonded Joints by Electrical Resistance Measuring and Microscopic Fatigue Testing

Micro-structure related behavior of diffusion bonding joints is a crucial issue in device and reactor fabrication of Micro Chemo Mechanical Systems.However,the previous studies have been focused on the macro mechanical performance of diffusion bonded joint,especially diffusion bonding conditions effects on tensile strength,shearing strength and fatigue strength.The research of interfacial micro-voids and microstructures evolution for failure mechanism has not been carried out for diffusion-bonded joints.An interfacial electrical resistance measuring method is proposed to evaluate the quality of bonded joints and verified by using two-dimensional finite-element simulation.The influences of micro void geometry on increments of resistance are analyzed and the relationship between bonded area fraction and resistance increment is established by theoretical analysis combined with simulated results.Metallographic inspections and micro-hardness testing are conducted near the interface of diffusion bonded joints.For the purpose of identifying the failure mechanisms of the joints,both microscopic tensile and fatigue tests are conducted on the self-developed in-situ microscopic fatigue testing system.Based on the microscopic observations,the mechanism of interfacial failure is addressed.The observation result shows that for 316LSS diffusion-bonded joints,microstructure evolution and effect of micro-voids play a key role in interfacial failure mechanism.Finally,a new life prediction model in terms of the increment of electrical resistance is developed and confirmed by the experimental results.The proposed study is initiated that constituted a primary interfacial failure mechanism on micron scale and provide the life prediction for reliability of components sealed by diffusion bonding.

Electrical Resistance Measurement of Glass Transition and Crystallization Characteristics of Zr-Al-Cu-Ni Metallic Glasses

In this paper, glass transition and thermal stability of the Zr-AI-Cu-Ni metallic glasses were investigated by using electrical resistance measurement (ERM), DSC and X-ray diffraction techniques. The experimental results show that the ERM is capable of detecting the glass transition of the amorphous alloys and can help to distinguish the crystallization products of the Zr-AI-Cu-Ni metallic glasses owing to the difference of the electrical resistivity between the precipitation phases.