In this paper, a special-purpose CAD/CAM software package, BliskCad/Cam, based on a commercial CAD/CAM software Unigraphics is developed to reduce difficulties in CNC-EDM of the shrouded turbine blisks. The software p...In this paper, a special-purpose CAD/CAM software package, BliskCad/Cam, based on a commercial CAD/CAM software Unigraphics is developed to reduce difficulties in CNC-EDM of the shrouded turbine blisks. The software package consists of five modules such as electrode design, path searching, and machining simulation module. Functions of BliskCad/Cam include parametrical reconstruction of 3-D model of the blisk, intelligent design of complex shaped electrode, automatic generation of NC codes, search of interference-free tool path for multi-axis NC-EDM and machining simulation, etc. Experimental verification is conducted by using BliskCad/Cam and the results show that it satisfies the requirements, and can realize precision machining and reduce accessorial time remarkably.展开更多
Direct current and pulse plating of copper-zirconium diboride （ZrB2） composites were studied and the effects of current density （DC） and pulse duty cycle （PC） on the EDM performance of the composites were invest...Direct current and pulse plating of copper-zirconium diboride （ZrB2） composites were studied and the effects of current density （DC） and pulse duty cycle （PC） on the EDM performance of the composites were investigated. With increasing current density, the effect of grain refinement on the electro-discharge machining （EDM） performance of the composites compensates that of the decrease of ZrB2 content in the composites, which improves the spark-resistance of the material. Under the same average current density and other experiment conditions, a lower duty cycle yields better EDM performance probably because more ZrB2 particles are incorporated in the composites in this condition. However, at a still lower duty cycle （10%）, the particle agglomeration and the microcracks of the copper matrix occur, which considerably deteriorate the spark-resistance of the composites.展开更多
文摘In this paper, a special-purpose CAD/CAM software package, BliskCad/Cam, based on a commercial CAD/CAM software Unigraphics is developed to reduce difficulties in CNC-EDM of the shrouded turbine blisks. The software package consists of five modules such as electrode design, path searching, and machining simulation module. Functions of BliskCad/Cam include parametrical reconstruction of 3-D model of the blisk, intelligent design of complex shaped electrode, automatic generation of NC codes, search of interference-free tool path for multi-axis NC-EDM and machining simulation, etc. Experimental verification is conducted by using BliskCad/Cam and the results show that it satisfies the requirements, and can realize precision machining and reduce accessorial time remarkably.
基金This work was financially supported by the National Natural Science Foundation of China (No. 59935110)the Science Founda-tion of Liaoning Province, China (No. 20062183).
文摘Direct current and pulse plating of copper-zirconium diboride （ZrB2） composites were studied and the effects of current density （DC） and pulse duty cycle （PC） on the EDM performance of the composites were investigated. With increasing current density, the effect of grain refinement on the electro-discharge machining （EDM） performance of the composites compensates that of the decrease of ZrB2 content in the composites, which improves the spark-resistance of the material. Under the same average current density and other experiment conditions, a lower duty cycle yields better EDM performance probably because more ZrB2 particles are incorporated in the composites in this condition. However, at a still lower duty cycle （10%）, the particle agglomeration and the microcracks of the copper matrix occur, which considerably deteriorate the spark-resistance of the composites.
