Low-voltage electromagnetic compaction （EMC） was used to compact metal powders （Cu） and ceramic powders （TiO2） in the indirect way. It was found that the density of the metal powder parts compacted by low-voltag...Low-voltage electromagnetic compaction （EMC） was used to compact metal powders （Cu） and ceramic powders （TiO2） in the indirect way. It was found that the density of the metal powder parts compacted by low-voltage EMC varied linearly with the discharging voltage in the range investigated. But for ceramic powders, the discharging voltage has an optimal value. Under the value, the density increases as discharging voltage rises, but beyond the value the trend is reverse. The experimental results show that the density of the metal parts decreases gradually along press direction. And the density of the ceramic parts decreases with the advancement of the aspect ratio h/d （height/diameter）. In addition, repetitive compaction can improve the density of both metal and ceramic parts and reduce the effects of aspect ratio on the density.展开更多
The low-voltage-electromagnetic forming was applied to powder compaction.A series of experiments was performed to compact aluminum,copper and tin powders in an indirect working way.Having compacted high-density powder...The low-voltage-electromagnetic forming was applied to powder compaction.A series of experiments was performed to compact aluminum,copper and tin powders in an indirect working way.Having compacted high-density powder parts successfully,the authors analyzed the effects of voltage,capacitance,friction,compaction times,powder size and other factors on the densities of compacted specimens.The experimental results show that lower voltage but larger capacitance are beneficial to increasing the density and homogeneity of the compacted specimens,if the loading velocity and discharging energy are suitable.The higher the voltage,the greater the percentage of energy consumed by friction.If the equipment energy is limited,the iterative compaction is an efficient way to manufacture homogeneous and high-density powder parts.展开更多
Powder metallurgy is an efficient approach to fabricate varieties of high performance structure materials, function materials and special materials working under limited conditions. Research and development of new eff...Powder metallurgy is an efficient approach to fabricate varieties of high performance structure materials, function materials and special materials working under limited conditions. Research and development of new efficient technology to form high-density, high-performance and net shape parts is a key to widen application and development of powder materials. Recently, the low-voltage electromagnetic compaction (EMC) has been used by present authors to compacted copper, tin, aluminum powders and the products with 99% relative density have been acquired. In this work, the research has been extended to investigation on the density uniformity of pressed parts. The analysis results show that the density of the part compacted by low-voltage EMC decreases gradually in press direction as static compaction. But it is higher and more homogeneous. The density of the top part increases gradually from the center to the outer, which is just reversal of the bottom part. In some extent, the higher the discharging voltage is, the higher the density is and the more homogeneous the distribution is. In addition, repetitive compaction can improve the density of powder parts and the distribution uniformity.展开更多
基金the National Natural Science Foundation of China(No.50375114)State Key Laboratory of Plastic Forming Simulation and Die & Mould Technology(No.05-03)
文摘Low-voltage electromagnetic compaction （EMC） was used to compact metal powders （Cu） and ceramic powders （TiO2） in the indirect way. It was found that the density of the metal powder parts compacted by low-voltage EMC varied linearly with the discharging voltage in the range investigated. But for ceramic powders, the discharging voltage has an optimal value. Under the value, the density increases as discharging voltage rises, but beyond the value the trend is reverse. The experimental results show that the density of the metal parts decreases gradually along press direction. And the density of the ceramic parts decreases with the advancement of the aspect ratio h/d （height/diameter）. In addition, repetitive compaction can improve the density of both metal and ceramic parts and reduce the effects of aspect ratio on the density.
文摘The low-voltage-electromagnetic forming was applied to powder compaction.A series of experiments was performed to compact aluminum,copper and tin powders in an indirect working way.Having compacted high-density powder parts successfully,the authors analyzed the effects of voltage,capacitance,friction,compaction times,powder size and other factors on the densities of compacted specimens.The experimental results show that lower voltage but larger capacitance are beneficial to increasing the density and homogeneity of the compacted specimens,if the loading velocity and discharging energy are suitable.The higher the voltage,the greater the percentage of energy consumed by friction.If the equipment energy is limited,the iterative compaction is an efficient way to manufacture homogeneous and high-density powder parts.
文摘Powder metallurgy is an efficient approach to fabricate varieties of high performance structure materials, function materials and special materials working under limited conditions. Research and development of new efficient technology to form high-density, high-performance and net shape parts is a key to widen application and development of powder materials. Recently, the low-voltage electromagnetic compaction (EMC) has been used by present authors to compacted copper, tin, aluminum powders and the products with 99% relative density have been acquired. In this work, the research has been extended to investigation on the density uniformity of pressed parts. The analysis results show that the density of the part compacted by low-voltage EMC decreases gradually in press direction as static compaction. But it is higher and more homogeneous. The density of the top part increases gradually from the center to the outer, which is just reversal of the bottom part. In some extent, the higher the discharging voltage is, the higher the density is and the more homogeneous the distribution is. In addition, repetitive compaction can improve the density of powder parts and the distribution uniformity.
