Magnetic force distribution and deformation law of sheet using uniform pressure electromagnetic actuator

The distribution of magnetic forces and current on sheet and coil was analyzed in detail according to the structural parameter of the coil which was invalid.The result shows that the current direction based on simulation result agrees with the principles of uniform pressure electromagnetic actuator.The reason for coil failure was proposed.Then the magnetic forces on the sheet were input into an explicit finite element software ANSYS/LS-DYNA to analyze the deformation law of the sheet.

Study on Electromagnetic Force and Vibration of Turbogenerator End Windings under Impact Load(Ⅰ): Analysis of Electromagnetic Force of End Windings under Impact Load

In this paper, the boundary value problem (BVP) of 3 D transient eddy current field in the end region in the case that the generator is affected by impact load is specified. Besides, ways to implement discrete methods in both time domain and space domain during the solution of the problem are investigated. The Crank Nicolson scheme is utilized to attain the iterative format of time differential, after taking factors that can ensure both computation precision and stability into consideration. In this paper, the magnetic distribution in the end region of a turbogenerator in the case that the generator is affected by impact load is specified. As a result, it provides foundation for further study of electromagnetic force and electromagnetic vibration in the end region of the turbogenerator.

Effect of electromagnetic force on melt induced by traveling magnetic field

A new apparatus was designed to measure the electromagnetic force and a computational study of the traveling magnetic field(TMF)and its application to the Ga-In-Sn melt(with low melting point),then the forces on Al,Mg,and Li melt,were simulated. The result show that the electromagnetic force on the melt increases linearly with the increasing length of the melt in the TMF.The TMF-induced Lorentz force increases with increasing frequency,and then decreases.The maximum value is obtained when the current frequency is 160 Hz,over that frequency the force decreases rapidly.When the iron-core is activated,the force increases when the melt closes to the iron-core.The Lorentz forces have inversely-proportional relationships with the electrical resistivity,the dfx/dρdecreases and the dfy/dρincreases with the increasing electrical resistivity(df/dρis the slope of the Lorentz force profile).

MICROSTRUCTURE AND MACROSEGREGATION OF Al-7%Si ALLOY SOLIDIFIED UNDER COMPLEX EFFECTS OF ELECTROMAGNETIC AND CENTRIFUGAL FORCES

Macrosegregations and microstructures of Al-7%Si alloy solidified under complex of fects of magnetic field and centrifugal forces are studied by means of a set of selfdesigned electromagnetic centrifugal casting (EMCC) device. It is shown that electromagnetic field (EMF) has an important effect on the macrosegregation of centrifugal casting specimen of Al-7%Si alloy in two respects: one is that there exists always a kind of convection in the liquid in front of the S/L interface caused by effect ofthe electromagnetic force; the other is that different atomic clusters of solidparticles with different physical characteristics are subjected to quite different electromagnetic (Lorentz) force. Therefore, their movements get changed. In addition, the formation process of a complex band structure consisting of primary α-Al dendrites and (α-Al+β-Si) eutectics in hypoeutectic Al-Si alloys during EMCC and the effect of EMF are discussed.

AN IN SITU SURFACE COMPOSITE AND GRADIENT MATERIAL OF Al-Si ALLOY PRODUCED BY ELECTROMAGNETIC FORCE

Because of the different conductivities between the primary phase (low electric conduc tivity) and the metal melt, electromagnetic force scarcely acts on the primary phase. Thus, an electromagnetic repulsive force applied by the metal melt exerts on the pri mary phase when the movement of the melt in the direction of electromagnetic force is limited. As a result, the repulsive force exerts on the primary phase to push them to move in the direction opposite to that of the electromagnetic force when the metal melt with primary phase solidifies under an electromagnetic force field. Based on this, a new method for production of in situ surface composite and gradient material by electromagnetic force is proposed. An in situ primary Si reinforced surface composite of Al-15wt%Si alloy and gradient material of Al-l9wt%Si alloy were produced by this method. The microhardness of the primary Si is HV1320. The reinforced phase size is in the range from 40μm to 100μm. The wear resistance of Al-Si alloy gradient material can be more greatly increased than that of their matrix material.

Numerical study of the turbulent channel flow under space-dependent electromagnetic force control at different Reynolds numbers

In this paper, the control of turbulent channel flow by space-dependent electromagnetic force and the mechanism of drag reduction are investigated with the direct numerical simulation(DNS) methods for different Reynolds numbers. A formulation is derived to express the relation between the drag and the Reynolds shear stress. With the application of optimal electromagnetic force, the in-depth relations among characteristic structures in the flow field, mean Reynolds shear stress, and the effect of drag reduction for different Reynolds numbers are discussed. The results indicate that the maximum drag reductions can be obtained with an optimal combination of parameters for each case of different Reynolds numbers. The regular quasi-streamwise vortex structures, which appear in the flow field, have the same period with that of the electromagnetic force.These structures suppress the random velocity fluctuations, which leads to the absolute value of mean Reynolds shear stress decreasing and the distribution of that moving away from the wall. Moreover, the wave number of optimal electromagnetic force increases,and the scale of the regular quasi-streamwise vortex structures decreases as the Reynolds number increases. Therefore, the rate of drag reduction decreases with the increase in the Reynolds number since the scale of the regular quasi-streamwise vortex structures decreases.

Effect of electromagnetic force and anode gas on electrolyte flow in aluminum electrolysis cell

Based on the commercial computational fluid dynamics software CFX-4.3, electrolyte flow fields in a 156 kA pre-baked anode aluminum electrolysis cell were investigated in three different cases where the electrolyte melt was driven by different kinds of force, i.e. electromagnetic force only, the anode gas drag force only and both of the former two forces. The results show that when electromagnetic force was introduced only, most of the electrolyte moves horizontally; when anode gas drag force was introduced only, the electrolyte flows mainly around each anode with small circulation; when electromagnetic force and anode gas drag force were both introduced together, the structure of the electrolyte flow fields and the velocity of electrolyte are similar to that of the case where only anode gas drag force is used. The electrolyte flow fields are mainly determined by the anode gas drag force.

Numerical Simulation on Effects of Electromagnetic Force on the Centrifugal Casting Process of High Speed Steel Roll

A three-dimensional mathematical and physical model coupling with the heat transfer and the flow of molten metal in the centrifugal casting of the high speed steel roll was established by using CFD software FLUENT. It can be used to analyze the distribution of the temperature filed and the flow filed in the centrifugal casting under the gravity, the electromagnetic stirring force and the centrifugal force. Some experiments were carried out to verify the above analysis results. The effects of the electromagnetic force on the centrifugal casting process are discussed. The results showed that under the 0.15 T electromagnetic field intensity, both the absolute pressure of metal flow to mold wall and the metal flow velocity on the same location have some differences between the electromagnetic centrifugal casting and the centrifugal casting. Numerical results for understanding the electromagnetic stirring of the centrifugal casting process have a guiding significance.

Effect of electromagnetic force on turbulent flow of molten metal in aluminum electrolysis cells

The standard k-ε model was adopted to simulate the flow field of molten metal in three aluminum electrolysis cells with different anode risers. The Hartman number, Reynolds number and the turbulent Reynolds number of molten metal were calculated quantitatively. The turbulent Reynolds number is in the order of 103 , and Reynolds number is in the order of 104 if taking the depth of molten metal as the characteristic length. The results show that the molten metal flow is the turbulence of high Reynolds number, the turbulent Reynolds number is more appropriate than Reynolds number to be used to describe the turbulent characteristic of molten metal, and Hartman number displays very well that electromagnetic force inhibits turbulent motion of molten metal.

STRUCTURE OF Al-Cu EUTECTIC ALLOY SOLIDIFIED IN COMPLEX FIELD OF CENTRIFUGAL AND ELECTROMAGNETIC FORCES

The effects of magnetic field on macro and microstructure of Al-CuAl2 eutectic alloy produced by electromagnetic centrifugal casting have been erperimentally investigated in the present paper. Electromagnetic stirring can lead to columnar formation in the cuter region and equiaxed in the inner, and otherwise cause the lamellae coarsened and the microstructure morphology to change from lamella to rod and then to block,if the electromagnetic stirring is intensified.

Numerical simulation of applied electromagnetic field and electromagnetic force in all-position welding

All-position welding is an important technology in energy sources, chemical, shipbuilding and other industries. When welding current is larger than 200 A, the molten metal tends to flow down due to the force of gravity. In order to ＂push＂ the molten metal into the weld, a new kind of U-frame excitation model, which could produce electromagnetic force to balance the gravity of the molten pool, was designed. The related parameters of the excitation model were simulated by Maxwell 3D, and the relationships between the parameters and the magnetic induction intensity were analyzed. Finally, the electromagnetic force in the molten pool was calculated, and the appropriate parameters of the U-frame excitation model were determined. The results of the simulation verify the feasibility of the all-position welding excitation model.

Fast Calculation of Electromagnetic Forces in IPMSMs Under PWM VSI Supply Based on Small-Signal Time-Harmonic Finite Element Method

This paper introduces a novel method for fast calculating the electromagnetic forces in interior permanent magnet synchronous machines(IPMSMs)under pulse width modulation(PWM)voltage source inverter(VSI)supply based on the small-signal time-harmonic finite element analysis(THFEA),which has been successfully utilized for fast calculating the PWMinduced losses in silicon steel sheets and permanent magnets.Based on the small-signal THFEA,the functional relationships between high-frequency harmonic voltages(HFHVs)and corresponding airgap flux densities are established,which are used for calculating the flux density spectra caused by each HFHV in the PWM voltage spectra.Then,the superposition principle is applied for calculating the flux density spectra caused by fundamental currents and all HFHVs,which are converted to the electromagnetic force spectra at last.The relative errors between the force density spectra calculated with the proposed method and those obtained from traditional time-stepping finite element analysis(TSFEA)using PWM voltages as input are within 3.1%,while the proposed method is 24 times faster than the traditional TSFEA.

A Physical Model of Electromagnetic Force from PEMA Acted on Metal Projectiles

Electromagnetic armor is a new conceptual combat vehicle technology, which improves remarkably the defensive capability and maneuverability of vehicles. The authors present definitely to apply the electromagnetic theory to analyze the electromagnetic armor. Based on electromagnetics, the experienced expression of projectile and the physical model of PEMA (passive electromagnetic armor) are obtained when electric current flows through the system, and a computer simulation is given.

Direct numerical simulation on relevance of fluctuating velocities and drag reduction in turbulent channel flow with spanwise space-dependent electromagnetic force

Based on the Fourier–Chebyshev spectral method, the control of turbulent channel flow by space-dependent electromagnetic force and the mechanism of drag reduction are investigated with direct numerical simulation(DNS) methods for different Reynolds numbers. A formula is derived to express the relation between fluctuating velocities and the friction drag coefficient. With the application of electromagnetic force, the in-depth relations among the fluctuating velocities near the wall, Reynolds stress, and the effect of drag reduction for different Reynolds numbers are discussed. The results indicate that the maximum drag reductions can be obtained with an optimal combination of parameters for each case of different Reynolds numbers. The fluctuating velocities along the streamwise and normal directions are suppressed significantly,while the fluctuating velocity along the spanwise direction is enhanced dramatically due to the spanwise electromagnetic force. However, the values of Reynolds stress depend on the fluctuating velocities along the streamwise and normal directions rather than that along the spanwise direction. Therefore, the significant effect of drag reduction is obtained. Moreover,the maximum drag reduction is weakened due to the decay of control effect for fluctuating velocities as the Reynolds number increases.

Flow Field of Metallic Fluid Acted by Electromagnetic and Centrifugal Force

According to the principle of electromagnetism and hydrodynamics,a mathematical model of flow field for metallic fluid acted by electromagnetic and centrifugal forces was established.The calculation results showed that the relative velocity between metallic fluid layers rises and the absolute rotational velocity of metallic fluid falls with the increase of magnetic induction intensity.The increase of centrifugal revolution hardly affects the relative velocity between metallic fluid layers,but can enhance the absolute rotational velocity of metallic fluid.

Parametric effect of large impulse current excited coil on electromagnetic force in coil-sheet system

Based on the method of controlling welding stress with trailing, the electromagnetic force in coil-sheet system was simulated with finite element software ANSYS. The effect of parameters of coil on the electromagnetic force density fy was analyzed. The results show that the maximum electromagnetic force density fy, max in sheet appears in the position near the inner radius of single-turn coil. The position is independent of section shape of coil. fy, max for flat coil is larger than that for long coil and the coil with wedge shape section, while section areas of all coils are equal to each other. The effect of turn number of multiple-turn coil on fy is dependent on the loop resistance in circuit. The kind of coil with more turns and larger inductance is commended while there is larger loop resistance in circuit. fy increases in a certain magnitude while a magnetic core is located in coil. However, the magnitude of fy is limited by saturating magnetic flux of the core.

Simulation and Analysis of Electromagnetic Force in Laser Melting Deposition by Electromagnetic Impact

Magnetic field was introduced in laser melting deposition to reduce the pores in workpieces.Finite 3-D model of the coil-deposition layer-substrate was established.Simulation results show that the electromagnetic force in deposition layer mainly concentrates in the projection area of the coil.Axial electromagnetic force shows repulsion in one cycle.The experimental results indicate that the magnetic field is beneficial for grain refinement,microhardness increasement and decline of quantities and average sizes of pores.

Numerical analysis of electromagnetic force field through the use of two examples

In modern processing of conducting materials, such as steel,the time-varying electromagnetic field plays a key role in obtaining the desired microstructure or eliminating solidification defects such as porosity and segregation in cast billets. Up to now,few studies on the induced electromagnetic force （also called the Lorentz force） field in liquid metal have been reported. Compared with the magnetic field, the induced force field is the real and only direct cause for flow control. The electromagnetic force is comprised of two components. One is time-independent and the other is time- dependent. The time-dependent component varies with time in both amplitude and direction. When it reaches the extreme value,it can be one dozen times larger than the time-independent component. In this paper, a new method to quantitatively describe the induced electromagnetic force in liquid metal under a harmonic electromagnetic field,including both its time- independent and dependent components, was proposed based on the formula derivation from the data of amplitude and phase angle. Through this method ,the features of the time-dependent component were discussed, including the directions of rotation and the long axis. As a result, the force pattern was described. With two example calculations, the method was explained in detail. The results of both examples show that the force field in liquid metal can be divided into several regions with different force features. Example 1 shows the effect of coil position on the evolution of the force field pattern in liquid metal. Example 2 is a kind of stirring by the travelling magnetic field ,whose results present the sub-structures in metal and show that most of them have almost the same rotating direction.

Numerical Simulation of Electromagnetic Force in Double-Sided Arc Welding Process

Up till now, most of the researchers believe that there are four kinds of forces in the weld pool convection, they aresurface tension, electromagnetic force, buoyancy and gas shear stress. So electromagnetic force is very important,especially when large current is applied. In most of previous models, the electromagnetic force is calculated analytically,in which only the axial component of current is considered. Actually the radial component of current has thesame effect, and may be advanced in some locations. In double-sided arc welding process, instead of the earthclamp, another torch is placed on the opposite side; the current will go from one torch, through the weld zone,to another torch. In this case, the current is more concentrated in the weld zone; the electromagnetic force willhave significant effect compared with conventional welding process. In this paper, a new method of numericalcalculation for electromagnetic force is developed, in which both axial and radial components are considered. And asan example, the distribution of electromagnetic force in double-sided arc welding is calculated. It demonstrates thatthis new method could give more accurate simulation of electromagnetic force, and is close to the actual process.

Theoretical Model for Particle Behavio at Solidifying Front in Electromagnetic Force Field

The particle migrating behavior at solidifying front is discussed in theory with the application of electromagnetic force field(EMFF), on the basis of foregone analysis of force upon particle ahead of solidifying front without electromagnetic force field. The critical solidification velocities of particle pushing/engulfment transition ahead of horizontal and vertical interface are derived respectively when a certain EMFF is applied. And the critical electromagnetic forces of particle pushing/engulfment transition ahead of horizontal and vertical interface are also derived separately when a certain solidifying velocity is given.