A loose coupling method is used to solve the electromagnetic tube bulging. ANSYS/ EMAG is used to model the time varying electromagnetic field with the discharge current used as excitation, in order to obtain the radi...A loose coupling method is used to solve the electromagnetic tube bulging. ANSYS/ EMAG is used to model the time varying electromagnetic field with the discharge current used as excitation, in order to obtain the radial and axial magnetic pressure acting on the tube, the magnetic pressure is then used as boundary conditions to model the high velocity deformation of tube with DYNAFORM, The radial magnetic pressure on the tube decreases from the center to the tube end, axial magnetic pressure is greater near the location equal to the coil height and slight in the other region. The radial displacement of deformed workpicces is distributed uniformly near the tube center and decreases from the center to the end; Deformation from the location equal to coil height to the tube end is little. This distribution is consistent with the distribution of radial pressure; Effect of the axial magnetic pressure on deformation can be ignored, The calculated results show well agreements with the experimental results.展开更多
The electrical parameters and power consumption in electromagnetic casting of aluminum ingots were calculated and discussed in detail. Moreover, the induced heat was calculated with the eddy current within the liquid ...The electrical parameters and power consumption in electromagnetic casting of aluminum ingots were calculated and discussed in detail. Moreover, the induced heat was calculated with the eddy current within the liquid column. It is found that the calculated values agree with the measured results. Once the inductor current was given, the magnetic flux density in electromagnetic casting could be calculated and the electromagnetic pressure could be obtained. The key to the EMC is the balance between the electromagnetic pressure and the metallostatic pressure. As the liquid column, controlled by the casting speed and pouring speed through a magnetic sensor, is kept away from the inductor, a gap forms linear relationship between the inductor and ingot. The bigger the current is, the smaller the ingot size is.[展开更多
文摘A loose coupling method is used to solve the electromagnetic tube bulging. ANSYS/ EMAG is used to model the time varying electromagnetic field with the discharge current used as excitation, in order to obtain the radial and axial magnetic pressure acting on the tube, the magnetic pressure is then used as boundary conditions to model the high velocity deformation of tube with DYNAFORM, The radial magnetic pressure on the tube decreases from the center to the tube end, axial magnetic pressure is greater near the location equal to the coil height and slight in the other region. The radial displacement of deformed workpicces is distributed uniformly near the tube center and decreases from the center to the end; Deformation from the location equal to coil height to the tube end is little. This distribution is consistent with the distribution of radial pressure; Effect of the axial magnetic pressure on deformation can be ignored, The calculated results show well agreements with the experimental results.
文摘The electrical parameters and power consumption in electromagnetic casting of aluminum ingots were calculated and discussed in detail. Moreover, the induced heat was calculated with the eddy current within the liquid column. It is found that the calculated values agree with the measured results. Once the inductor current was given, the magnetic flux density in electromagnetic casting could be calculated and the electromagnetic pressure could be obtained. The key to the EMC is the balance between the electromagnetic pressure and the metallostatic pressure. As the liquid column, controlled by the casting speed and pouring speed through a magnetic sensor, is kept away from the inductor, a gap forms linear relationship between the inductor and ingot. The bigger the current is, the smaller the ingot size is.[
