The reliability of electromechanical product is usually determined by the fault number and working time traditionally. The shortcoming of this method is that the product must be in service. To design and enhance the r...The reliability of electromechanical product is usually determined by the fault number and working time traditionally. The shortcoming of this method is that the product must be in service. To design and enhance the reliability of the electromechanical product, the reliability evaluation method must be feasible and correct. Reliability evaluation method and algorithm were proposed. The reliability of product can be calculated by the reliability of subsystems which can be gained by experiment or historical data. The reliability of the machining center was evaluated by the method and algorithm as one example. The calculation result shows that the solution accuracy of mean time between failures is 97.4% calculated by the method proposed in this article compared by the traditional method. The method and algorithm can be used to evaluate the reliability of electromechanical product before it is in service.展开更多
Heavy-duty machine tools are composed of many subsystems with different functions,and their reliability is governed by the reliabilities of these subsystems.It is important to rank the weaknesses of subsystems and ide...Heavy-duty machine tools are composed of many subsystems with different functions,and their reliability is governed by the reliabilities of these subsystems.It is important to rank the weaknesses of subsystems and identify the weakest subsystem to optimize products and improve their reliabilities.However,traditional ranking methods based on failure mode effect and critical analysis(FMECA)does not consider the complex maintenance of products.Herein,a weakness ranking method for the subsystems of heavy-duty machine tools is proposed based on generalized FMECA information.In this method,eight reliability indexes,including maintainability and maintenance cost,are considered in the generalized FMECA information.Subsequently,the cognition best worst method is used to calculate the weight of each screened index,and the weaknesses of the subsystems are ranked using a technique for order preference by similarity to an ideal solution.Finally,based on the failure data collected from certain domestic heavy-duty horizontal lathes,the weakness ranking result of the subsystems is obtained to verify the effectiveness of the proposed method.An improved weakness ranking method that can comprehensively analyze and identify weak subsystems is proposed herein for designing and improving the reliability of complex electromechanical products.展开更多
基金Project(2013ZX04013047)supported by the Major Program of National Natural Science Foundation of ChinaProject(51275014)supported by the National Natural Science Foundation of China
文摘The reliability of electromechanical product is usually determined by the fault number and working time traditionally. The shortcoming of this method is that the product must be in service. To design and enhance the reliability of the electromechanical product, the reliability evaluation method must be feasible and correct. Reliability evaluation method and algorithm were proposed. The reliability of product can be calculated by the reliability of subsystems which can be gained by experiment or historical data. The reliability of the machining center was evaluated by the method and algorithm as one example. The calculation result shows that the solution accuracy of mean time between failures is 97.4% calculated by the method proposed in this article compared by the traditional method. The method and algorithm can be used to evaluate the reliability of electromechanical product before it is in service.
基金Supported by National Nat ural Science Foundation of China(Grant Nos.51675227,51975249)Jilin Province Science and Technology Development Funds(Grant Nos.20180201007GX,20190302017GX)+2 种基金Technology Development and Research of Jilin Province(Grant No.2019C037-01)Changchun Science and Technology Planning Project(Grant No.19SS011)National Science and technology Major Project(Grant No.2014ZX04015031).
文摘Heavy-duty machine tools are composed of many subsystems with different functions,and their reliability is governed by the reliabilities of these subsystems.It is important to rank the weaknesses of subsystems and identify the weakest subsystem to optimize products and improve their reliabilities.However,traditional ranking methods based on failure mode effect and critical analysis(FMECA)does not consider the complex maintenance of products.Herein,a weakness ranking method for the subsystems of heavy-duty machine tools is proposed based on generalized FMECA information.In this method,eight reliability indexes,including maintainability and maintenance cost,are considered in the generalized FMECA information.Subsequently,the cognition best worst method is used to calculate the weight of each screened index,and the weaknesses of the subsystems are ranked using a technique for order preference by similarity to an ideal solution.Finally,based on the failure data collected from certain domestic heavy-duty horizontal lathes,the weakness ranking result of the subsystems is obtained to verify the effectiveness of the proposed method.An improved weakness ranking method that can comprehensively analyze and identify weak subsystems is proposed herein for designing and improving the reliability of complex electromechanical products.
