A three-dimensional finite-element model (FEM) used for calculating electron beam (EB) welding temperature and stresses fields of thin plates of BT20 titanium has been developed in which the nonlinear thermophysical a...A three-dimensional finite-element model (FEM) used for calculating electron beam (EB) welding temperature and stresses fields of thin plates of BT20 titanium has been developed in which the nonlinear thermophysical and thermo-mechanical properties of the material has been considered. The welding temperature field, the distributions of residual stresses in as-welded (AW) and electron beam local post-weld heat treatment (EBLPWHT) conditions have been successfully simulated. The results show that: (1) In the weld center, the maximum magnitude of residual tensile stresses of BT20 thin plates of Ti alloy is equal to 60%- 70% of its yield strength σs. (2) The residual tensile stresses in weld center can be even decreased after EBLPWHT and the longitudinal tensile stresses are decreased about 50% compared to joints in AW conditions. (3) The numerical calculating results of residual stresses by using FEM are basically in agreement with the experimental results. Combined with numerical calculating results, the effects of electron beam welding and EBLPWHT on the distribution of welding residual stresses in thin plates of BT20 have been analyzed in detail.展开更多
It is very important to measure local deformations for an in-depth understanding of mechanical properties and fracture mechanism of structural and functional materials. In this paper, different types of model grid fab...It is very important to measure local deformations for an in-depth understanding of mechanical properties and fracture mechanism of structural and functional materials. In this paper, different types of model grid fabrication methods and many types of electron Moire methods using an electron beam drawing system, a scanning electron microscope or a focus ion beam are reported, together with their applications in the measurement of deformations occurring in various engineerings and materials science research.展开更多
The rupture behavior of electron beam physical vapour deposition（EBPVD） Ni/Ni3Al microlaminates composites subjected to tensile load were studied through the numerical method of finite element. 2D model and 3D model...The rupture behavior of electron beam physical vapour deposition（EBPVD） Ni/Ni3Al microlaminates composites subjected to tensile load were studied through the numerical method of finite element. 2D model and 3D model of EBPVD Ni/Ni3Al microlaminates with a centre crack were built respectively. A new scheme for building 3D crack point models was proposed and different types of elements were used. And stress intensity factors around the tip of the crack were obtained correspondingly. The results indicate that the key of the stress intensity factor for 2D model is presumably the average of the keys for 3D model in thickness and the key at the interface is the biggest, which suggests the propagation of the crack greatly likely happen at the interface.展开更多
This work was to reveal the residual stress profile in electron beam welded Ti-6Al-4V alloy plates（50 mm thick） by using finite element and contour measurement methods.A three-dimensional finite element model of 50-...This work was to reveal the residual stress profile in electron beam welded Ti-6Al-4V alloy plates（50 mm thick） by using finite element and contour measurement methods.A three-dimensional finite element model of 50-mmthick titanium component was proposed,in which a column–cone combined heat source model was used to simulate the temperature field and a thermo-elastic–plastic model to analyze residual stress in a weld joint based on ABAQUS software.Considering the uncertainty of welding simulation,the computation was calibrated by experimental data of contour measurement method.Both test and simulated results show that residual stresses on the surface and inside the weld zone are significantly different and present a narrow and large gradient feature in the weld joint.The peak tensile stress exceeds the yield strength of base materials inside weld,which are distinctly different from residual stress of the thin Ti-6Al-4V alloy plates presented in references before.展开更多
Real-time single-shot measurement of the femtosecond electron beam duration in laser wakefield accelerators is discussed for both experimental design and theoretical analysis that combines polarimetry and interferomet...Real-time single-shot measurement of the femtosecond electron beam duration in laser wakefield accelerators is discussed for both experimental design and theoretical analysis that combines polarimetry and interferometry.The probe pulse polarization is rotated by the azimuthal magnetic field of the electron beam and then introduced into a Michelson-type interferometer for self-interference. The electron beam duration is obtained from the region size of the interference fringes, which is independent of the pulse width of the probe laser. Using a larger magnification system or incident angle, the measurement resolution can be less than 1 fs.展开更多
文摘A three-dimensional finite-element model (FEM) used for calculating electron beam (EB) welding temperature and stresses fields of thin plates of BT20 titanium has been developed in which the nonlinear thermophysical and thermo-mechanical properties of the material has been considered. The welding temperature field, the distributions of residual stresses in as-welded (AW) and electron beam local post-weld heat treatment (EBLPWHT) conditions have been successfully simulated. The results show that: (1) In the weld center, the maximum magnitude of residual tensile stresses of BT20 thin plates of Ti alloy is equal to 60%- 70% of its yield strength σs. (2) The residual tensile stresses in weld center can be even decreased after EBLPWHT and the longitudinal tensile stresses are decreased about 50% compared to joints in AW conditions. (3) The numerical calculating results of residual stresses by using FEM are basically in agreement with the experimental results. Combined with numerical calculating results, the effects of electron beam welding and EBLPWHT on the distribution of welding residual stresses in thin plates of BT20 have been analyzed in detail.
文摘It is very important to measure local deformations for an in-depth understanding of mechanical properties and fracture mechanism of structural and functional materials. In this paper, different types of model grid fabrication methods and many types of electron Moire methods using an electron beam drawing system, a scanning electron microscope or a focus ion beam are reported, together with their applications in the measurement of deformations occurring in various engineerings and materials science research.
文摘The rupture behavior of electron beam physical vapour deposition（EBPVD） Ni/Ni3Al microlaminates composites subjected to tensile load were studied through the numerical method of finite element. 2D model and 3D model of EBPVD Ni/Ni3Al microlaminates with a centre crack were built respectively. A new scheme for building 3D crack point models was proposed and different types of elements were used. And stress intensity factors around the tip of the crack were obtained correspondingly. The results indicate that the key of the stress intensity factor for 2D model is presumably the average of the keys for 3D model in thickness and the key at the interface is the biggest, which suggests the propagation of the crack greatly likely happen at the interface.
基金supported by the National Natural Science Foundation of China (No.50935008)
文摘This work was to reveal the residual stress profile in electron beam welded Ti-6Al-4V alloy plates（50 mm thick） by using finite element and contour measurement methods.A three-dimensional finite element model of 50-mmthick titanium component was proposed,in which a column–cone combined heat source model was used to simulate the temperature field and a thermo-elastic–plastic model to analyze residual stress in a weld joint based on ABAQUS software.Considering the uncertainty of welding simulation,the computation was calibrated by experimental data of contour measurement method.Both test and simulated results show that residual stresses on the surface and inside the weld zone are significantly different and present a narrow and large gradient feature in the weld joint.The peak tensile stress exceeds the yield strength of base materials inside weld,which are distinctly different from residual stress of the thin Ti-6Al-4V alloy plates presented in references before.
基金supported by the National Natural Science Foundation of China(Nos.11127901,11425418,11505263,and 61521093)the Strategic Priority Research Program(B)(No.XDB16)+2 种基金Shanghai Sailing Program(Nos.17YF1421100 and 18YF1426000)the Youth Innovation Promotion Association CASthe State Key Laboratory Program of the Chinese Ministry of Science and Technology
文摘Real-time single-shot measurement of the femtosecond electron beam duration in laser wakefield accelerators is discussed for both experimental design and theoretical analysis that combines polarimetry and interferometry.The probe pulse polarization is rotated by the azimuthal magnetic field of the electron beam and then introduced into a Michelson-type interferometer for self-interference. The electron beam duration is obtained from the region size of the interference fringes, which is independent of the pulse width of the probe laser. Using a larger magnification system or incident angle, the measurement resolution can be less than 1 fs.
