Experimental and finite element analysis for fracture of coating layer of galvannealed steel sheet

Mechanical properties of galvannealed (GA) steel sheet used for automotive exposed panel and predicted failure phenomenon of its coating layer were evaluated using finite element method. V-bending test was performed to understand better the fracture of coating layer of GA steel sheet during plastic deformation. Yield strength of the coating layer was calculated by using a relative difference between hardness of coating layer measured from the nano-indentation test and that of substrate. To measure shearing strength at the interface between substrate and coating layer, shearing test with two specimens attached by an adhesive was carried out. Using the mechanical properties measured, a series of finite element analyses coupled with a failure model was performed. Results reveal that the fracture of coating layer occurs in an irregular manner at the region where compressive deformation is dominant. Meanwhile, a series of vertical cracks perpendicular to material surface are observed at the tensile stressed-region. It is found that 0.26-0.28 of local equivalent plastic strain exists at the coating and substrate at the beginning of failure. The fracture of coating layer depends on ductility of the coating layer considerably as well.

Influence of intermediate principal stress on failure mechanism of hard rock with a pre-existing circular opening

Based on particle flow theory, the influences of the magnitude and direction of the intermediate principal stress on failure mechanism of hard rock with a pre-existing circular opening were studied by carrying out true triaxial tests on siltstone specimen. It is shown that peak strength of siltstone specimen increases firstly and subsequently decreases with the increase of the intermediate principal stress. And its turning point is related to the minimum principal stress and the direction of the intermediate principal stress. Failure characteristic(brittleness or ductility) of siltstone is determined by the minimum principal stress and the difference between the intermediate and minimum principal stress. The intermediate principal stress has a significant effect on the types and distributions of microcracks. The failure modes of the specimen are determined by the magnitude and direction of the intermediate principal stress, and related to weakening effect of the opening and inhibition effect of confining pressure in essence: when weakening effect of the opening is greater than inhibition effect of confining pressure, the failure surface is parallel to the x axis(such as σ2=σ3=0 MPa); conversely, the failure surface is parallel to the z axis(such as σ2=20 MPa, σ3=0 MPa).

Finite element analysis of stress and strain distributions in mortise and loose tenon furniture joints

We studied the effect of loose tenon dimensions on stress and strain distributions in T-shaped mortise and loose tenon （M＆amp;LT） furni-ture joints under uniaxial bending loads, and determined the effects of loose tenon length （30, 45, 60, and 90 mm） and loose tenon thickness （6 and 8 mm） on bending moment capacity of M＆amp;LT joints constructed with polyvinyl acetate （PVAc） adhesive. Stress and strain distributions in joint elements were then estimated for each joint using ANSYS finite element （FE） software. The bending moment capacity of joints increased significantly with thickness and length of the tenon. Based on the FE analysis results, under uniaxial bending, the highest shear stress values were obtained in the middle parts of the tenon, while the highest shear elastic strain values were estimated in glue lines between the tenon sur-faces and walls of the mortise. Shear stress and shear elastic strain values in joint elements generally increased with tenon dimensions and corre-sponding bending moment capacities. There was consistency between predicted maximum shear stress values and failure modes of the joints.

Three-dimensional FDEM numerical simulation of failure processes observed in Opalinus Clay laboratory samples

This study presents the first step of a research project that aims at using a three-dimensional （3D） hybridfinite-discrete element method （FDEM） to investigate the development of an excavation damaged zone（EDZ） around tunnels in a clay shale formation known as Opalinus Clay. The 3D FDEM was first calibratedagainst standard laboratory experiments, including Brazilian disc test and uniaxial compression test. Theeffect of increasing confining pressure on the mechanical response and fracture propagation of the rockwas quantified under triaxial compression tests. Polyaxial （or true triaxial） simulations highlighted theeffect of the intermediate principal stress （s2） on fracture directions in the model： as the intermediateprincipal stress increased, fractures tended to align in the direction parallel to the plane defined by themajor and intermediate principal stresses. The peak strength was also shown to vary with changing s2. 2014 Institute of Rock and Soil Mechanics, Chinese Academy of Sciences. Production and hosting byElsevier B.V. All rights reserved.

Geotechnical investigations and remediation design for failure of tunnel portal section： a case study in northern Turkey

Mass movements are very common problems in the eastern Black Sea region of Turkey due to its climate conditions, geological, and geomorphological characteristics. High slope angle, weathering, dense rainfalls, and anthropogenic impacts are generally reported as the most important triggering factors in the region. Following the portal slope excavations in the entrance section of Cankurtaran tunnel, located in the region, where the highly weathered andesitic tuff crops out, a circular toe failure occurred. The main target of the present study is to investigate the causes and occurrence mechanism of this failure and to determine the feasible remedial measures against it using finite element method(FEM) in four stages. These stages are slope stability analyses for pre-and postexcavation cases, and remediation design assessments for slope and tunnel. The results of the FEM-SSR analyses indicated that the insufficient initial support design and weathering of the andesitic tuffs are the main factors that caused the portal failure. After installing a rock retaining wall with jet grout columns and reinforced slope benching applications, the factor of safety increased from 0.83 to 2.80. In addition toslope stability evaluation, the Rock Mass Rating(RMR), Rock Mass Quality(Q) and New Austrian Tunneling Method(NATM) systems were also utilized as empirical methods to characterize the tunnel ground and to determine the tunnel support design. The performance of the suggested empirical support design, induced stress distributions and deformations were analyzed by means of numerical modelling. Finally, it was concluded that the recommended stabilization technique was essential for the dynamic long-term stability and prevents the effects of failure. Additionally, the FEM method gives useful and reasonably reliable results in evaluating the stability of cut slopes and tunnels excavated both in continuous and discontinuous rock masses.

Numerical evaluation of strength and deformability of fractured rocks

Knowledge of the strength and deformability of fractured rocks is important for design, construction and stability evaluation of slopes, foundations and underground excavations in civil and mining engineering. However, laboratory tests of intact rock samples cannot provide information about the strength and deformation behaviors of fractured rock masses that include many fractures of varying sizes, orientations and locations. On the other hand, large-scale in situ tests of fractured rock masses are economically costly and often not practical in reality at present. Therefore, numerical modeling becomes necessary. Numerical predicting using discrete element methods(DEM) is a suitable approach for such modeling because of their advantages of explicit representations of both fractures system geometry and their constitutive behaviors of fractures, besides that of intact rock matrix. In this study, to generically determine the compressive strength of fractured rock masses, a series of numerical experiments were performed on two-dimensional discrete fracture network models based on the realistic geometrical and mechanical data of fracture systems from feld mapping. We used the UDEC code and a numerical servo-controlled program for controlling the progressive compressive loading process to avoid sudden violent failure of the models. The two loading conditions applied are similar to the standard laboratory testing for intact rock samples in order to check possible differences caused by such loading conditions. Numerical results show that the strength of fractured rocks increases with the increasing confning pressure, and that deformation behavior of fractured rocks follows elasto-plastic model with a trend of strain hardening. The stresses and strains obtained from these numerical experiments were used to ft the well-known Mohr-Coulomb(MC) and Hoek-Brown(H-B) failure criteria, represented by equivalent material properties defning these two criteria. The results show that both criteria can provide fair estimates of the compressive strengths for all tested numerical models. Parameters of the elastic deformability of fractured models during elastic deformation stages were also evaluated, and represented as equivalent Young’s modulus and Poisson’s ratio as functions of lateral confning pressure. It is the frst time that such systematic numerical predicting for strength of fractured rocks was performed considering different loading conditions, with important fndings for different behaviors of fractured rock masses, compared with testing intact rock samples under similar loading conditions.