Hot-dip galvanizing provides excellent corrosion and wear resistance for steels.However,the equipment itself,such as the steel roller,immerged in corrosive molten zinc suffers serious material loss during steel's ...Hot-dip galvanizing provides excellent corrosion and wear resistance for steels.However,the equipment itself,such as the steel roller,immerged in corrosive molten zinc suffers serious material loss during steel's production.Its protection has become the main technique problem in modern galvanizing line.In this study,an enamel coating was designed and prepared.Its tribo-corrosion in molten zinc alloy(Zn-0.2 wt%Al)at 460℃was investigated in comparison with the traditional WC-12 Co composite coating and the 316 stainless steel.Results indicate that the steel suffers serious material damage.Various corrosion products of Fe_(2) Al_(5) Znx form at the worn surface and the wear scar has reached 200μm deep after merely 5 h tribo-corrosion.Though the two coatings provide an improved tribo-corrosion resistance,for the WC-12 Co coating,its chemical reaction with the molten zinc increases brittleness and promotes cracking.The synergistic wear and corrosion cause its degradation.The enamel coating performs better during tribo-corrosion.It is chemically stable in molten zinc thus able to provide high corrosion resistance.In addition,the amorphous[Si04]network and the self-lubricating CaF_(2) crystallite help it to build up an intact amorphous glaze layer readily at surface on sliding,leading to a reduced wear loss.During the whole tribo-corrosion process,the enamel coating is completely free of cracking,and the Zn penetration is inhibited.展开更多
Applying thermal spraying to forming glass enamel coatings is explored in present paper. Four kinds of glass enamel frits suited to flame spraying have been prepared and the flame spraying experiments have conducted. ...Applying thermal spraying to forming glass enamel coatings is explored in present paper. Four kinds of glass enamel frits suited to flame spraying have been prepared and the flame spraying experiments have conducted. It is possible to form glass enamel coatings on still substrates by a proper flame spraying technique. Besides the obvious mechanical adhesion obtained by roughening the surface of the still substrates, the element micro diffusion between glass enamel coatings and substrates have been produced during the spraying process, Hence metallurgical chemical adhesion is derived.展开更多
The oxidation and hot corrosion behavior of Co-Ni-Cr-AI-Ta-Y coating produced by magnetron sputtering with and without enamel coating has been investigated in air at 900℃ and in molten 75 wt pct NaCl+25 wt pct Na2SO4...The oxidation and hot corrosion behavior of Co-Ni-Cr-AI-Ta-Y coating produced by magnetron sputtering with and without enamel coating has been investigated in air at 900℃ and in molten 75 wt pct NaCl+25 wt pct Na2SO4 at 850℃. The results show that the enamel coating possesses good hot corrosion resistance in the molten salts, in comparison with the sputtered Co-Ni-Cr-AI-Ta-Y coating. In the hot corrosion test, breakaway corrosion did not occur on the samples with enamel coating and the composition of enamel coating did not significantly change either. The oxidation resistance of the sputtered coating, which offers good adhesion, can be improved by the enamel coating.展开更多
Corrosion is one of the main causes of incidents occurred in hazardous liquid and gas transmission pipelines in the USA, resulting in a loss of over $12 billion per year. In this study, the corrosion resistance of pip...Corrosion is one of the main causes of incidents occurred in hazardous liquid and gas transmission pipelines in the USA, resulting in a loss of over $12 billion per year. In this study, the corrosion resistance of pipeline steel coated with five types of enamel was investigated in 3.5 wt% NaCl solution with linear polarization resistance and electrochemical impedance spectroscopy tests. Steel coupons were cut from API 5L X65 pipeline steel and coated with five types of enamels using the wet process. The microstructures of all enamel samples were examined by scanning electron microscopy. Experimental results indicate that all enamel coatings increase the corrosion resistance of pipeline steel, and pure enamel PE2, mixed enamels ME1 and ME2 have higher corrosion resistances than pure enamel PE1 and mixed enamel ME3.展开更多
基金financially supported by the National Key R&D Program of China under Grant No.2017YFB0306100the National Natural Science Foundation of China under Grant No.51871051+2 种基金the Excellent Youth Foundation of Liaoning Province under Grant No.2019-YQ-03the Fundamental Research Funds for the Central Universities under Grant No.N180212008by the Ministry of Industry and Information Technology Project(No.MJ-2017-J-99)。
文摘Hot-dip galvanizing provides excellent corrosion and wear resistance for steels.However,the equipment itself,such as the steel roller,immerged in corrosive molten zinc suffers serious material loss during steel's production.Its protection has become the main technique problem in modern galvanizing line.In this study,an enamel coating was designed and prepared.Its tribo-corrosion in molten zinc alloy(Zn-0.2 wt%Al)at 460℃was investigated in comparison with the traditional WC-12 Co composite coating and the 316 stainless steel.Results indicate that the steel suffers serious material damage.Various corrosion products of Fe_(2) Al_(5) Znx form at the worn surface and the wear scar has reached 200μm deep after merely 5 h tribo-corrosion.Though the two coatings provide an improved tribo-corrosion resistance,for the WC-12 Co coating,its chemical reaction with the molten zinc increases brittleness and promotes cracking.The synergistic wear and corrosion cause its degradation.The enamel coating performs better during tribo-corrosion.It is chemically stable in molten zinc thus able to provide high corrosion resistance.In addition,the amorphous[Si04]network and the self-lubricating CaF_(2) crystallite help it to build up an intact amorphous glaze layer readily at surface on sliding,leading to a reduced wear loss.During the whole tribo-corrosion process,the enamel coating is completely free of cracking,and the Zn penetration is inhibited.
文摘Applying thermal spraying to forming glass enamel coatings is explored in present paper. Four kinds of glass enamel frits suited to flame spraying have been prepared and the flame spraying experiments have conducted. It is possible to form glass enamel coatings on still substrates by a proper flame spraying technique. Besides the obvious mechanical adhesion obtained by roughening the surface of the still substrates, the element micro diffusion between glass enamel coatings and substrates have been produced during the spraying process, Hence metallurgical chemical adhesion is derived.
基金This work was supported by the National Natural Science Foundation of China(Grant No.59971052).
文摘The oxidation and hot corrosion behavior of Co-Ni-Cr-AI-Ta-Y coating produced by magnetron sputtering with and without enamel coating has been investigated in air at 900℃ and in molten 75 wt pct NaCl+25 wt pct Na2SO4 at 850℃. The results show that the enamel coating possesses good hot corrosion resistance in the molten salts, in comparison with the sputtered Co-Ni-Cr-AI-Ta-Y coating. In the hot corrosion test, breakaway corrosion did not occur on the samples with enamel coating and the composition of enamel coating did not significantly change either. The oxidation resistance of the sputtered coating, which offers good adhesion, can be improved by the enamel coating.
基金financial support provided by the US Department of Transportation under Award No.DTPH5615HCAP10
文摘Corrosion is one of the main causes of incidents occurred in hazardous liquid and gas transmission pipelines in the USA, resulting in a loss of over $12 billion per year. In this study, the corrosion resistance of pipeline steel coated with five types of enamel was investigated in 3.5 wt% NaCl solution with linear polarization resistance and electrochemical impedance spectroscopy tests. Steel coupons were cut from API 5L X65 pipeline steel and coated with five types of enamels using the wet process. The microstructures of all enamel samples were examined by scanning electron microscopy. Experimental results indicate that all enamel coatings increase the corrosion resistance of pipeline steel, and pure enamel PE2, mixed enamels ME1 and ME2 have higher corrosion resistances than pure enamel PE1 and mixed enamel ME3.
