In-Situ Corrosion Monitoring of Scratched Epoxy Coated Carbon Steel in Saturated Ca(OH)2 with or without 3% NaCl by Scanning Electrochemical Microscopy and Electrochemical Impedance Spectroscopy

The present work is investigated the in-situ monitoring of local corrosion process of scratched epoxy coated carbon steel in saturated Ca(OH)2 with and without 3% NaCl using SECM and correlated with EIS. The results obtained from EIS analysis showed that the corrosion resistance of scratched epoxy coated carbon steel decreases in Cl- containing solution as the increase in wet/ dry corrosion cycles. This was indicated by decrease in film resistance (Rf) and charge transfer resistance (Rct), while the coated steel maintain the resistance values in saturated Ca(OH)2, most of which recovered after drying. The corrosion process was monitored using SECM by setting the tip potential at -0.70 V vs Ag/AgCl, where the consumption of dissolved oxygen occurred at the surface of test sample. The consumption of dissolved oxygen current (I’oxy-c) values was increased during the immersion in a solution with 3% NaCl. However, in wet/dry corrosion cycles, I’oxy-c was decreased due to the coverage of hydroxides/oxides at scratch area which suppressed the consumption of dissolved O2. It was found that the continuous decrease in corrosion was mainly attributed to continuous formation of corrosion products at anodic spots.

Greatly enhanced corrosion/wear resistances of epoxy coating for Mg alloy through a synergistic effect between functionalized graphene and insulated blocking layer

The poor corrosion and wear resistances of Mg alloys seriously limit their potential applications in various industries.The conventional epoxy coating easily forms many intrinsic defects during the solidification process,which cannot provide sufficient protection.In the current study,we design a double-layer epoxy composite coating on Mg alloy with enhanced anti-corrosion/wear properties,via the spin-assisted assembly technique.The outer layer is functionalized graphene(FG)in waterborne epoxy resin(WEP)and the inner layer is Ce-based conversion(Ce)film.The FG sheets can be homogeneously dispersed within the epoxy matrix to fill the intrinsic defects and improve the barrier capability.The Ce film connects the outer layer with the substrate,showing the transition effect.The corrosion rate of Ce/WEP/FG composite coating is 2131 times lower than that of bare Mg alloy,and the wear rate is decreased by~90%.The improved corrosion resistance is attributed to the labyrinth effect(hindering the penetration of corrosive medium)and the obstruction of galvanic coupling behavior.The synergistic effect derived from the FG sheet and blocking layer exhibits great potential in realizing the improvement of multi-functional integration,which will open up a new avenue for the development of novel composite protection coatings of Mg alloys.

Enhanced corrosion resistance of epoxy resin coating via addition of CeO_(2) and benzotriazole

The use of fillers to enhance the corrosion protection of epoxy resins has been widely applied.In this work,cerium dioxide(CeO_(2))and benzotriazole(BTA)were introduced into an epoxy resin to enhance the corrosion resistance of Q235 carbon steel.Scanning electron microscopy results indicated that the CeO_(2) grains were rod-like and ellipsoidal in shape,and the distribution pattern of BTA was analyzed by energy dispersive spectroscope.The dynamic potential polarization curve proved the excellent corrosion resistance of the composite epoxy resin with CeO_(2) and BTA co-addition,and electrochemical impedance spectroscopy test analysis indicated the significantly enhanced long-term corrosion protection performance of the composite coating.And the optimal protective performance was provided by the coating containing 0.3%(mass)CeO_(2) and 20%(mass)BTA,which was attributed to the barrier performance of CeO_(2) particles and the chemical barrier effect of BTA.The formation of corrosion products was analyzed using X-ray diffraction.In addition,the corrosion resistance mechanism of the coating was also discussed in detail.

Corrosion fatigue behavior of epoxy-coated Mg-3Al-1Zn alloy in gear oil

The corrosion fatigue behavior of epoxy-coated Mg-3Al-1Zn alloy in gear oil was investigated. The corrosion and the fracture surfaces after fatigue test were analyzed by scanning electron microscopy(SEM) and the corrosion compositions were measured by energy-dispersive spectrometry(EDS). The fatigue properties and the crack initiation mechanisms of the specimens before and after epoxy coating treatment were discussed. The results indicate that the fatigue limit after epoxy coating treatment in gear oil is higher than that of the uncoated specimens. The epoxy coating is an excellent way to prevent direct contact between the Mg-3Al-1Zn alloy and surrounding environments. The mechanical properties of the epoxy coating layer are lower than that of magnesium alloy, which is the main reason for the fatigue crack initiation on the epoxy coating layer. In addition, the gear oil lubrication could lead to the flaking off of the epoxy-coated layer.

Validity of Amontons's law for run-in short-cut aramid fiber reinforced elastomers:The effect of epoxy coated fibers

Friction between two contacting surfaces is studied extensively.One of the k n o w n friction theories is Amontons,law which states that the friction force is proportional to the normal force.However,Amontons7 law has been found to be invalid for elastomers.In the present study,the validity of Amontons7 law for short-cut aramid fiber reinforced elastomers is studied.Two types of fillers are used to reinforce the elastomers,namely highly dispersible silica and short-cut aramid fibers.Short-cut aramid fibers with two different surface treatments are used,namely non-reactive fibers with standard oily finish(SF-fibers)and fibers treated with an epoxy coating(EF-fibers).A pin-on-disc tribometer is used to investigate the frictional behavior of the composites in sliding contact with a granite counter surface.The results show that,after the run-in phase,Amontons,law is valid for those composites that are reinforced by short-cut aramid fibers(without reinforcing filler,i.e.,silica)if the contact pressure is below a threshold value.However,once the contact pressure exceeds this threshold value,Amontons'law will be invalid.The threshold contact pressure of the composites containing EF-fibers is higher than of the composites containing SF-fibers.The composites that are reinforced by silica and short-cut aramid fibers do not follow Amontons7 law.

Two-Dimensional Co_(2)(OH)1,4-Benzenedicarboxylate-Halloysite Nanotube Nanocomposite-Epoxy Coating with High Corrosion Resistance

Introducing inorganic nanomaterials into a polymer matrix greatly improves the anticorrosion performance of epoxy coatings(EP);however,poor compatibility between the materials can limit the improvement in properties.In this work,based on the high interface compatibility of two-dimensional(2D)Co_(2)(OH)_(2)BDC(BDC=1,4-benzenedicarboxylate)in the epoxy coating that we reported in previous work,we fabricated a 2D Co_(2)(OH)_(2)BDC-halloysite nanotube(HNT)nanocomposite have a structure consisting of alternating of nanosheets and nanotube by in situ synthesis.The nanocomposite was characterized by Fourier transform infrared spectroscopy,X-ray diffraction,and scanning electron microscopy.The mechanical and anticorrosion performance of the 2D Co_(2)(OH)_(2)BDC-HNT/EP coating was evaluated by mechanical tests and electrochemical impedance spectroscopy spectra.Compared with a conventional unreinforced epoxy coating,the 2D Co_(2)(OH)_(2)BDC-HNT/EP coating had higher mechanical strength and toughness,and the low-frequency impedance modulus of 2D Co_(2)(OH)_(2)BDC-HNT/EP coating was increased by three orders of magnitude,demonstrating the high corrosion resistance of our reinforced coating.

Surface modification of ZrO_2 nanoparticles with styrene coupling agent and its effect on the corrosion behaviour of epoxy coating

The surface of ZrO2 nanoparticles was modified by styrene coupling grafting method to improve the dispersion and interaction of the nanoparticles with the epoxy coating in which the modified ZrO2 nanoparticles were used as an additive. The grafting performance and microstructure of the nano- ZrO2/epoxy coating were analyzed by Fourier transformation infrared spectroscopy, X-ray diffraction, and scanning electron microscopy. The corrosion behavior of the nano-ZrO2/epoxy coating on mild steel was evaluated in neutral 3.5 wt% NaC1 solution using electrochemical impedance spectroscopy （EIS）. Both the coating capacitance and coating resistance fitted by the equivalent circuit from EIS were used to evaluate the protective performance of the coating towards the mild steel. The results show a superior stability and efficient corrosion protection by the modified ZrO2 nanoparticles. The epoxy coating containing 2 wt% modified ZrO2 nanoparticles exhibited the best corrosion performance among all the coating specimens. This research may provide an insight into the protection of mild steel using modified epoxy coatings.

Corrosion resistance of waterborne epoxy coating pigmented by nano-sized aluminium powder on steel

A novel kind of waterborne epoxy coating pigmented by nano-sized aluminium powders on high strength steel was formulated. Several coatings with different pigment volume content (PVC) were prepared. The coating morphology was observed using scanning electron microscopy (SEM), and the electrochemical properties were investigated by electrochemical impedance spectroscopy (EIS). Immersion test and neutral salt spray test were also conducted to investigate the corrosion resistance of the coating. It is demonstrated that the critical pigment volume content (CPVC) value is between 30% and 40%. The coating with PVC of 30% exhibits good corrosion resistance in 3.5% (mass fraction) NaCl solution.

Preparation and Characterization of Carboxyl-terminated Poly(butadiene-co-acrylonitrile)-epoxy Resin Prepolymers for Fusion-bonded-epoxy Powder Coating

Liquid carboxyl-terminated poly（butadiene-co-acrylonitrile）（CTBN）-epoxy resin（EP） prepolymers were prepared with different contents of CTBN.The chemical reactions between EP and CTBN were characterized by Fourier ransform infrared（FTIR） spectroscopy and gel permeation chromatography（GPC）.The scanning electron micrograph（SEM） and dynamic mechanical analysis（DMA） of curing films showed phase separation,and the rubber particles were finely dispersed in the epoxy matrix.Mechanical properties analysis of curing films showed that impact strength and elongation at break increased significantly upon the addition of CTBN,indicating good toughness of the modified epoxy resins.Thermogravimetric analysis（TGA） showed that the incorporation of CTBN had little effect on the thermal stability of EP.Fusion-bonded-epoxy（FBE） powder coatings modified with CTBN-EP prepolymers were prepared.The experimental results demonstrate the ability of CTBN-EP prepolymers,toughening technology to dramatically enhance the flexibility and impact resistance of FBE coatings without compromising other key properties such as corrosion protection.

Developing polydopamine modified molybdenum disulfide/epoxy resin powder coatings with enhanced anticorrosion performance and wear resistance on magnesium lithium alloys

Epoxy resin powder coating has been successfully applied on the corrosion protection of magnesium lithium alloys.However,poor wear resistance and microcracks formed during the solidification have limited it extensive application.There are limited approaches to exploit such anti-corrosion and mechanical properties of magnesium lithium alloys.Herein,the epoxy resin powder coating with polydopamine modified molybdenum disulfide(MoS_(2)@PDA-EP powder coating with 0,0.1,0.2,0.5,1.0 wt.%loading)was well prepared by melt extrusion to investigate its anticorrosion performance and wear resistance.The results revealed that the addition of MoS_(2)@PDA enhanced the adhesion strength between coatings and alloys,wear resistance and corrosion protection of the powder coatings.Among them,the optimum was obtained by 0.2 wt.%MoS_(2)@PDA-EP powder coating which could be attributed to well dispersion and efficient adhesion with coating matrix.To conclude,MoS_(2)@PDA-EP powder coating is meaningfully beneficial for the anticorrosive and wear performance improvement of magnesium lithium alloys.

A High-Performance Composite Epoxy Coating Based on the Cooperative Enhancement of 2D Co_(2)(OH)2BDC and Electrospun PAN Nanofiber Membrane

Based on a two-dimensional(2D)Co-MOF(Co_(2)(OH)_(2)BDC)with a self-contained organic interface and low conductivity,a composite epoxy coating(2D Co_(2)(OH)_(2)BDC-PAN/EP)was constructed by a two-step preparation.First,a polyacrylonitrile(PAN)nanofiber membrane was electrospuned on the surface of Q235 steel,followed by coating using the epoxy coating(EP)containing 2D Co_(2)(OH)_(2)BDC.The 2D Co_(2)(OH)_(2)BDC-PAN/EP composite epoxy coatings showed robust mechanical performance and excellent corrosion resistance capacity.

Effect of Nano Al Pigment on the Anticorrosive Performance of Waterborne Epoxy Coatings

This paper presents the results regarding the effect of nano aluminum powder pigment concentration on the protective properties of waterborne epoxy films in 3.5 wt pct NaCl solution. The anticorrosive performance of the coatings with 0.5, 1, and 3 wt pct pigments and none pigment were investigated using electrochemical impedance spectroscopy （EIS）, scanning electron microscopy （SEM） and Raman spectroscopy techniques. The results show that adding appropriate amount of nano-aluminium powder pigment can enhance the barrier properties of the epoxy coating, which is attributed to the surface effect of nanoparticles and the compatibility of the pigment with the waterborne epoxy coatings.

Curing Kinetics, Mechanical Properties and Thermal Stability of Epoxy/Graphene Nanoplatelets(GNPs) Powder Coatings

Epoxy/graphene nanoplatelets（GNPs） powder coatings were fabricated using ultrasonic predispersion of GNPs and melt-blend extrusion method. The isothermal curing kinetics of epoxy/GNPs powder coating were monitored by means of real-time Fourier transform infrared spectroscopy（FT-IR） with a heating cell. The mechanical properties of the epoxy/GNPs cured coatings had been investigated, by evaluating their fracture surfaces with field-emission scanning electron microscopy（FE-SEM） after three-point-bending tests. The thermal stability of the epoxy/GNPs cured coatings was studied by thermo-gravimetric analysis（TGA）. The isothermal curing kinetics result showed that the GNPs would not affect the autocatalytic reaction mechanism, but the loading of GNPs below 1.0 wt % additive played a prompting role in the curing of the epoxy/GNPs powder coatings. The fracture strain, fracture toughness and impact resistance of the epoxy/GNPs cured coatings increased dramatically at low levels of GNPs loading（1 wt %）, indicating that the GNPs could improve the toughness of the epoxy/GNPs powder coatings. Furthermore, from FE-SEM studies of the fracture surfaces, the possible toughening mechanisms of the epoxy/GNPs cured coatings were proposed. TGA result showed that the incorporation of GNPs improved the thermal stability of the cured coatings. Hence, the GNPs modified epoxy can be an efficient approach to toughen epoxy powder coating along with improving their thermal stability.

Preparation of Poly(o-toluidine)/Nano ZrO2/Epoxy Composite Coating and Its Application for Corrosion Protection of Steel

The main objective was to study the anticorrosion performance of poly（o-toluidine）/nano ZrO2/epoxy composite coating.Poly（o-toluidine）/nano ZrO2 composite was prepared by in situ polymerization of o-toluidine monomer in the presence of nano ZrO2 particles.Fourier transformation infrared spectroscopy（FT-IR）,UV-visible spectroscopy（UV-vis）,X-ray diffraction（XRD）,Scanning electron microscopy（SEM）,and Thermogravimetric analysis（TGA） were used to characterize the composition and structure of the composite.Poly（o-toluidine）/nano ZrO2 composite was mixed with epoxy resin through a solution blending method and the three components poly（o-toluidine）/nano ZrO2/epoxy composite coating was coated onto the surface of steel sample by the brush coating method.The anticorrosion performance of poly（o-toluidine）/nano ZrO2/epoxy composite coating on steel sample was studied by polarization curve and electrochemical impendence spectroscopy in 3.5% Na Cl solution as corrosion environment and also compared with that of poly（o-toluidine）/epoxy composite coating and pure epoxy coating.It was observed that the composite coating containing poly（otoluidine）/nano ZrO2 composite has got higher corrosion protection ability than that of poly（o-toluidine）.The electrochemical measurement results demonstrated that poly（o-toluidine） fillers improve the electrochemical anticorrosion performance of epoxy coating and the addition of nano ZrO2 particles increases the tortuosity of the diffusion pathway of corrosive substances.

The Durability of Epoxy Resin Coating

The durability of epoxy resin coating was studied under environments with relative humidity （RH） of 98%-100%, at 55 ℃ for 900 h, at 65 ℃ for 700 h and at 75 ℃ for 400 h, respectively. Peel strength test, dynamical mechanical thermal analysis （DMTA）, infrared spectroscopy （IR） and energy dispersive X-ray spectroscopy （EDX） were employed for measurements. Peel strength indicated the development of adhesive property of the coating, DMTA indicated the development of physical property, IR revealed the development of chemical structure, and EDX showed surface element change of the coating. All these results show a good time- temperature equivalence characteristic between humidity aging time and temperature.

Effects of direct stray current on the performance of cathodic disbonding epoxy powder coatings

The influence of the direction and magnitude of direct(DC)stray current on the disbonding performance of epoxy powder coating was studied by using electrochemical impedance spectroscopy and scanning electron microscopy technology.The results show that the application of DC stray current could accelerate the anodic dissolution.The peeling degree of the coating increases as the magnitude of positive DC stray current interference increases in the range of 2–8V.With 16V positive stray current disturbance,the degree of coating disbonding decreases.With the application of negative stray current,the coating peeling becomes more serious,and the degree of peeling increases as the DC stray current increases.

Cerium Methacrylate Assisted Preparation of Highly Thermally Conductive and Anticorrosive Multifunctional Coatings for Heat Conduction Metals Protection

Preparing polymeric coatings with well corrosion resistance and high thermal conductivity(TC)to prolong operational life and ensure service reliability of heat conductive metallic materials has long been a substantive and urgent need while a difficult task.Here we report a multifunctional epoxy composite coating(F-CB/CEP)by synthesizing cerium methacrylate and ingeniously using it as a novel curing agent with corrosion inhibit for epoxy resin and modifier for boron nitride through"cation-π"interaction.The prepared F-CB/CEP coating presents a high TC of 4.29 W m^(−1)K^(−1),which is much higher than other reported anti-corrosion polymer coatings and thereby endowing metal materials coated by this coating with outstanding thermal management performance compared with those coated by pure epoxy coating.Meanwhile,the low-frequency impedance remains at 5.1×10^(11)Ωcm^(2)even after 181 days of immersion in 3.5 wt%NaCl solution.Besides,the coating also exhibits well hydrophobicity,self-cleaning properties,temperature resistance and adhesion.This work provides valuable insights for the preparation of high-performance composite coatings with potential to be used as advanced multifunctional thermal management materials,especially for heat conduction metals protection.

The Role of Renewable Protocatechol Acid in Epoxy Coating Modification: Significantly Improved Antibacterial and Adhesive Properties

It is of great significance to design epoxy coatings with superior antibacterial properties and high adhesive properties, as well as excellent processing, superior durability, and high transparency. However, it is still a challenge because of the common complex design and synthesis. Herein, the bio-based monomer protocatechuic acid(PCA) was used as raw material, the catechol structure with high bonding and antibacterial properties was introduced into the flexible alkane segment of ethylene glycol diglycidyl ether(EGDE) through an efficient, and green method, and it was cured with isophorone diamine(IPDA) to prepare corresponding thermosets. The cured resins exhibited excellent allaround qualities, particularly in bonding and antibacterial. When 30% PCA was added to pure epoxy resin, the adhesion between substrate and coating increased from 4.40 MPa to 13.60 MPa and the antibacterial rate of coating against E. coli and S. aureus could approach 100%. All of this is due to the fact that the catechol structure present in PCA has the ability to interact with various substrates and alter the permeability of bacterial cell membranes. The architecture of this method offers a fresh approach to dealing with the issues of challenging raw material selection and complex synthesis techniques.

舰船用无溶剂环氧涂料常温释放物及高温热解物分析与评价

涂料作为舰船舱室及其部件的内部防护装饰材料已广泛地应用于舰船舱室,科技的发展使得涂料更新换代的步伐加快.舰船舱室经常处于全封闭状态,为减少舱室空气污染对船员的身心健康和战术技术发挥的不良影响,故对舰船舱室大气环境质量提出了更高更新的要求,因此舰船用涂料的筛选尤为重要.……

Corrosion fatigue behavior of epoxy-coated Mg–3Al–1Zn alloy in NaCl solution

The corrosion fatigue behavior of epoxy-coated Mg-3Al-1Zn alloy was investigated in air and 3.5 wt%NaCl solution. Epoxy coating as a new method was used to improve the corrosion fatigue property of the material.Results show that the fatigue limit（FL） of the coated specimens is higher than that of the uncoated specimens in3.5 wt% NaCl solution because of the strengthening and blocking functions of the epoxy coating. The FL of the coated specimens in 3.5 wt% NaCl solution is as high as that in air. It implies that the coated specimens are not as sensitive to the environment as the magnesium alloy. The low tensile strength and the short elongation of the pure epoxy coating lead to that the fatigue crack of the coated specimen is always initiated from the epoxy-coating film Pores and pinholes accelerate the fatigue crack initiation process. Pinholes are caused by the corrosion reactions between the epoxy coating and the NaCl solution.