Toughness Effect of Graphene Oxide-Nano Silica on Thermal-Mechanical Performance of Epoxy Resin

A graphene oxide/nano-silica(GOS)hybrid was rapidly and easily synthesized using graphene oxide(GO)and nano-silica(nano-SiO_(2))as raw materials,and the synthesized GOS was used to improve the mechanical properties of epoxy resin(EP).The modified EP with different mass fractions of GOS(0,0.1%,0.2%,0.3%and 0.4%)were prepared and studied.The structure,thermal stability,mechanical properties,fracture toughness and failure morphology of the modified EP were analyzed.The results showed that the tensile strength of GOS modified EP increased from 40.6 MPa to 80.2 MPa compared with EP,the critical stress intensity factor of GOS modified EP increased by 65.9%from 0.82 MPa·m^(1/2)to 1.36 MPa·m^(1/2),indicating a significant enhancement in fracture toughness.In addition,failure morphology was observed by scanning electron microscopy(SEM)observation.The toughness mechanism of the modified EP was also discussed.Finally,the thermal stability of the modified EP was improved by the addition of GOS.Compared with neat EP,the initial thermal degradation temperature and glass transition temperature of GOS modified EP increased by 4.5℃and 10.3℃,respectively.

Evaluation of the injection and plugging ability of a novel epoxy resin in cement cracks

Sustained casing pressure(SCP)is a crucial issue in the oil and gas production lifecycle.Epoxy resins,exhibiting exceptional compressive strength,ductility,and shear bonding strength,have the potential to form reliable barriers.The injectivity and sealing capacity of the epoxy resin is crucial parameters for the success of shallow remediation operations.This study aimed to develop and assess a novel solid-free resin sealant as an alternative to Portland cement for mitigating fluid leakage.The investigation evaluated the viscosity,compressive strength,and brittleness index of the epoxy resin sealant,as well as its tangential and normal shear strengths in conjunction with casing steel.The flow characteristics and sealing abilities of conventional cement and epoxy resin were comparatively analyzed in cracks.The results showed that the application of a viscosity reducer facilitated control over the curing time of the epoxy resin,ranging from 1.5 to 6 h,and reduced the initial viscosity from 865.53 to 118.71 m Pa,s.The mechanical properties of the epoxy resin initially increased with a rise in curing agent content before experiencing a minor decrease.The epoxy resin containing 30%curing agent exhibited optimal mechanical properties.After a 14-day curing period,the epoxy resin's compressive strength reached81.37 MPa,2.12 times higher than that of cement,whereas the elastic modulus of cement was 2.99 times greater than that of the epoxy resin.The brittleness index of epoxy resin is only 3.42,demonstrating high flexibility and toughness.The tangential and normal shear strengths of the epoxy resin exceeded those of cement by 3.17 and 2.82 times,respectively.In a 0.5 mm-wide crack,the injection pressure of the epoxy resin remained below 0.075 MPa,indicating superior injection and flow capabilities.Conversely,the injection pressure of cement surged dramatically to 2.61 MPa within 5 min.The breakthrough pressure of0.5 PV epoxy resin reached 7.53 MPa,decreasing the crack's permeability to 0.02 D,a mere 9.49%of the permeability observed following cement plugging.Upon sealing a 2 mm-wide crack using epoxy resin,the maximum breakthrough pressure attained 5.47 MPa,3.48 times of cement.These results suggest that epoxy resin sealant can be employed safely and effectively to seal cracks in the cement.

Reinforcing Effect of Graphene in Epoxy Adhesives: Review

Due to its great strength, hardness, and chemical resistance, epoxy adhesives are becoming more and more used. They continue to have drawbacks, nevertheless, such as poor thermal stability, and poor electrical conductivity. Two-dimensional graphene is a wonderful substance with exceptional qualities including high strength, high electrical conductivity, and large surface area. Because of these characteristics, graphene has been thoroughly researched for its prospective uses in a variety of industries, including electronics, energy storage, and biomedical engineering. The use of graphene as an additive in epoxy adhesives to enhance the characteristics of such materials is one of its promising uses. This paper reviewed the latest findings about graphene’s effects on epoxy adhesives. The various methods to produce graphene-epoxy composites and their improvements are discussed. This research additionally discusses the challenges associated with the production and processing of graphene-epoxy composites, as well as the mechanisms behind the improvements in mechanical, electrical, and thermal characteristics. The final section of this review discusses the challenges and prospective uses of graphene in epoxy adhesives in the future.

Fabrication and Characterization of Bamboo—Epoxy Reinforced Composite for Thermal Insulation

As global warming intensifies, researchers worldwide strive to develop effective ways to reduce heat transfer. Among the natural fiber composites studied extensively in recent decades, bamboo has emerged as a prime candidate for reinforcement. This woody plant offers inherent strengths, biodegradability, and abundant availability. Due to its high cellulose content, its low thermal conductivity establishes bamboo as a thermally resistant material. Its low thermal conductivity, enhanced by a NaOH solution treatment, makes it an excellent thermally resistant material. Researchers incorporated Hollow Glass Microspheres (HGM) and Kaolin fillers into the epoxy matrix to improve the insulating properties of bamboo composites. These fillers substantially enhance thermal resistance, limiting heat transfer. Various compositions, like (30% HGM + 25% Bamboo + 65% Epoxy) and (30% Kaolin + 25% Bamboo + 45% Epoxy), were compared to identify the most efficient thermal insulator. Using Vacuum Assisted Resin Transfer Molding (VARTM) ensures uniform distribution of fillers and resin, creating a structurally sound thermal barrier. These reinforced composites, evaluated using the TOPSIS method, demonstrated their potential as high-performance materials combating heat transfer, offering a promising solution in the battle against climate change.

DynamicMechanical and Chemorheology Analysis for the Blended Epoxy System with Polyurethane Modified Resin

As the important matrix material,epoxy resin has been widely used in the composites for various fields.On account of the poor toughness of epoxy resin limiting their suitability for advanced applications,considerable interests have been conducted to modify the epoxy resin to meet the engineering requirements.In this study,the bio-based polyurethane(PU)modified resin was adopted to modify the pure bisphenol-A epoxy by blending method with various proportions.Aiming to illuminate the curing behavior,mechanical and thermal properties,the blended epoxy systems were characterized by viscosity-time analysis,dynamic mechanical analysis(DMA)at different frequencies and temperatures,mechanical tensile test,thermogravimetric analysis(TGA)and Fourier transform infrared(FT-IR)spectroscopy.The results indicated that the introduction of PU modified epoxy was found to significantly inhibit the viscosity growth rates especially when the content of PU modified epoxy resin is higher than 60%.Notwithstanding the dynamic modulus and T_(g)reduced with the increment of PU modified epoxy,remarkable increment on the elongation at break was found and the flexibility was greatly promoted with the introduction of PU modified epoxy.The proportion of PU modified epoxy in the blends should be put balance considerations to obtain optimal mechanical properties.TGA results and FTIR spectrum demonstrated that the addition of PU modified epoxy did not change the thermal decomposition mechanism and chemical reaction mechanism,but the addition of PU modified epoxy inhibits the curing reaction of epoxy resin by measured and calculated the damping temperature domain
T from 35.7℃ to 48.9℃.

Improvements of heat resistance and adhesive property of condensed poly-nuclear aromatic resin via epoxy resin modification

A bisphenol epoxy resin was used as modifier to increase the heat resistance of condensed poly-nuclear aromatic （COPNA） resin. The basic properties of COPNA resin and modified resin were characterized by Fourier transform infrared spectroscopy （FT-IR）, nuclear magnetic resonance spectroscopy （1H-NMR）, vapor pressure osmometry （VPO） and elemental analysis （EA）. Average structural parameters of resins were calculated by the improved Brown-Ladner method, and heat resistance of resins was tested by thermogravimetric analysis （TGA）. The chemical structure, mechanical properties and heat resistivity of the resin/graphite composites prepared with different resins were compared. The results show that the adhesive property and heat resistance of COPNA resin can be remarkably improved by addition of 5 wt.% epoxy resin. The reason is that the reactions between epoxy groups of epoxy resin and hydroxyl groups of COPNA resin improve the heat resistance and adhesive property of COPNA resin. Electric motor brushes with good mechanical properties and low electrical resistivity were successfully prepared by using the modified resin as binder.

Effect of Epoxy Resin on Mechanical Properties of Metakaolin based Geopolymer and Microscopic Analysis

By using NaOH and Na2SiO3 as the activator,the mechanical properties and shrinkage of the geopolymer after incorporation of 0%,10%,20%,and 30% epoxy resin were investigated.The mechanism of epoxy resin toughening metakaolin based geopolymer was analyzed by X-ray diffraction,scanning electron microscopy and Fourier transform infrared spectroscopy.It was shown that with the increases of epoxy resin,the shrinkage performance was obviously improved and the flexural strength increased by 53.5%.The compressive strength of EGP10,EGP20,and EGP30 increased by 49.12%,57.04%,and 65.34% after curing for 28 days,respectively.There were five obvious vibration peaks of 811 cm^-1,1 000 cm^-1,1 050 cm^-1,1 590cm^-1,and 3 400 cm^-1 in the geopolymer and the undisturbed metakaolin.More geopolymer gels were formed in the material and the microstructure was more compact.

Mechanical Properties of Potassium Titanate Whisker Reinforced Epoxy Resin Composites

This paper deals with the study of mechanical properties of Potassium Titanate Whisker (PTW) reinforced epoxy based Polymer Matrix Composites (PMCs). Epoxy composites filled with PTW in various content of 0-20 wt% were prepared using the casting technique. Data on neat epoxy is also included for comparison. All tests were conducted at room temperature and as per ASTM standards. It was observed that inclusion of PTW affected most of the mechanical properties of neat epoxy. Density, hardness and heat deflection temperature of neat epoxy were found to increase with the PTW content. However tensile and flexural properties of the developed composites exhibited a varying trend with respect to PTW content. Epoxy filled with 10 wt% PTW showed good improvement in tensile strength and flexural strength of neat epoxy. It was observed that PTW is not beneficial in improving the impact strength of neat epoxy. Composites with 20 wt% PTW exhibited least impact strength. This paper also highlights the possible reasons for variation in the mechanical properties of developed polymer composites.

Effect of Thermal Crosslink Conditions on Dynamic Mechanical Behaviors of Flexible Epoxy

The dynamic mechanical behavior of a new kind of flexible epoxy FE-1,which was crosslinked under four different thermal crosslink conditions,was studied.Dynamic mechanical measurement was carried out from 10 ℃ to 120 ℃,and loss factor,tan δ and the storagemodulus as functions of temperature were presented under five different frequencies of 0.1 Hz, 1 Hz,5 Hz,50 Hz and 100 Hz. The experimental results show that temperature has dramatic effects on the dynamic mechanical behavior of flexible epoxy. Compared with other common available epoxy, the flexible epoxy has higher loss factor over broad frequency and common temperature range. Activation energy corresponding to glass transition process of FE-1 was calculated from the temperature corresponding to tan 8 rna~ values, obtained at different measurement frequencies. The maximum value of loss factor is 0.75 and the Tg varies from 6 ℃ to 50 ℃, indicating the flexible epoxy can be used as damping polymer materials at common temperature or frequency range.

Influence of Water Ageing on Mechanical Properties of CaCO₃Filler Filled Epoxy Resin and <em>Sansevieria</em>/Carbon Fiber Reinforced Composites

The present paper studies water absorption behavior and its consequence on mechanical properties of untreated and chemically treated Sansevieria /carbon fiber reinforced hybrid epoxy (Sria/CF-Ep) composite with calcium carbonate (CaCO3) nanoparticles. Sansevieria /carbon fiber (30/5 wt%) reinforced hybrid epoxy composite with 1.5, 3 and 4.5 wt% of CaCO3 have been developed by hand lay-up method followed by heat press. The water absorption characteristics of the Sria fibers were obtained by immersing the composite samples in sea water at room temperature, until reaching their water content saturation level. The dry and water-immersed hybrid composite samples were subjected to hardness, interlaminar shear, tensile, flexural, and impact tests. The water absorption development of hybrid composites was found to follow Fickian diffusion behavior. Diffusion coefficients and maximum water uptake results were evaluated;the outcome showed that both increased with an increase in filler loading to study the consequence of water penetration in the fiber/matrix interface. The study shows that the mechanical and water-resistant properties of the Sria were improved through chemical treatment and hybridization. Nevertheless, as a result of water penetrating the fiber/matrix interface, longer water-immersion times reduced the tensile and flexural strength of the composites.

Mechanical Properties of Bio-Based Epoxy Composites Reinforced with Hybrid-Interlayer Ramie and Recycled Carbon Fibres

The growing environmental concerns have led to attention on bio-based composite materials, such as the natural fibres, recycled carbon fibres and bio-based resins. Herein, the bio-based epoxy composites were reinforced with ramie fibre (RF) and recycled carbon fibre (rCF) via inter-layer hybridisation. The dynamic mechanical analysis, tensile, flexural and impact properties characterisation were conducted to analyse the mechanical behaviour of the specimens. Also, the morphology of fractured surface after mechanical tests was studied under a scanning electron microscope. When the volume ratio between RF and rCF was varied from 100/0 to 0/100, the flexural and tensile strength of composites was significantly increased, while the impact strength was reduced. Thus the maximum values of flexural strength (182 MPa) and tensile strength (165 MPa) were observed for rCF reinforced composite, whilst impact strength of 24 kJ/m2 was found for RF reinforced composite. Furthermore, the values of storage and loss modulus were increased with the rCF incorporation due to a greater degree of restriction with the addition of rCF into the matrix. The hybridisation was able to combine the specific properties of RF and rCF and optimise the mechanical performance of composites. Therefore, the alternative low-cost green composites are prepared which can replace synthetic materials for semi-structural applications.

Mechanical properties of short carbon/glass fiber reinforced high mechanical performance epoxy resins

To research the relationship between epoxy and fiber inherent property and mechanical properties of composite,we prepared a series of composites using three kinds of high mechanical performance epoxy resins as matrices and reinforced by the same volume fraction(5%)of short carbon and glass fiber.Their mechanical properties were investigated from the perspective of chemical structure and volume shrinkage ratio of epoxy.We analyzed their tensile strength and modulus based on the mixing rule and Halpin-Tsai equation,respectively,and studied the morphology of impact test samples by scanning electron microscope.The results show that chemical bonds formed between matrix and fiber are the most important factor to improve the mechanical properties of composite.High volume shrinkage ratio is also helpful when the fiber surface was coarse.Otherwise,the tensile strength is more sensitive to interface than the tensile modulus.It is concluded that the mechanical properties of composite are strongly affected by the chemical structure of epoxy resin,the volume shrinkage ratio of cured matrices,and properties of fiber surface.

Mechanical Properties and Biocompatibility of Epoxy Resin/Polytetrafluorethylene Coated TiNi Arch Wires

Epoxy resin/polytetrafluorethylene coating TiNi arch wires have been fabricated by dipping method.The vickers hardness,adhesion force,the maximum static friction force and biocompatibility also have been examined.The results show that the vickers hardness,adhesion force and the maximum static friction force increase with the increase of the content of epoxy resin.And the epoxy resin/polytetrafluorethylene coatings are nontoxic.

Role of Metallic Nanofillers on Mechanical and Tribological Behaviour of Carbon Fabric Reinforced Epoxy Composites

In this study, hybrid composites based on carbon fabric and epoxy (C/Ep) were fabricated by hand lay-up method followed by compression moulding. The C/Ep with optimum carbon fiber (60 wt%) was chosen as a reference material, and to it, the metallic nanoparticles like aluminum (Al) and zinc (Zn) of different wt% (0.5 and 1.0) were included as secondary fillers. To understand the synergism effect of these hybrid reinforcements, mechanical properties and tribological behavior of composites were studied. From the test results, it was proved that hybridization improved the mechanical and tribological properties. The C/Ep consisting of 0.5 wt% Zn and Al showed higher tensile properties in comparison with all other fabricated composites. Increase in flexural strength and flexural modulus also observed as the filler content increased in C/Ep composite. Higher impact strength is noted at 1 wt% Zn filled C/Ep composite. Wear test data revealed that 0.5 wt% Zn in C/Ep has got superior wear resistance. Wear mechanisms were discussed using scanning electron micrographs of selected worn surfaces of the composites.

The Reinforcing Effect of Graphene on the Mechanical Properties of Carbon-Epoxy Composites

Graphene nanoplatelets (GNPs) are novel nanofillers holding attractive characteristics, including vigorous compatibility with majority polymers, outstanding mechanical, thermal, and electrical properties. In this study, the outstanding GNPs filler was reinforced to the epoxy matrix and carbon fabric/epoxy hybrid composite slabs to enrich their mechanical properties. Graphene nanoplatelets of 0.5, 1, 1.5 and 2 weight percentages were integrated into the epoxy and the physico-mechanical (microstructure, density, tensile, flexural and impact strength) properties were investigated. Furthermore, the mechanical properties of unfilled and 1 wt% GNPs filled carbon fabric/epoxy hybrid composite slabs were investigated. Subsequently, noteworthy improvement in the mechanical properties was conquered for the carbon fabric/epoxy hybrid composites.

The Effect of Curative Concentration on Thermal and Mechanical Properties of Flexible Epoxy Coated Jute Fabric Reinforced Polyamide 6 Composites

Many researchers have shown interest in the reinforcement of commodity thermoplastic with natural fibers. However, the drawback of natural fibers is their low thermal processing temperatures, that border around 200℃. In this investigation, we tried to improve the thermal stability of natural fibers with the use of flexible epoxy surface coating that could facilitate processing with engineering thermoplastics. Jute fabric and Polyamide 6 (PA6) composites were prepared by compression molding. The thermal decomposition characteristics of the jute fabric were evaluated by using thermo gravimetric analysis (TGA). Mechanical analysis was conducted to evaluate tensile test and three point bending test of composite. It was found that thermal degradation resistance of jute fabric was improved by coating with flexible epoxy resin. Moreover, the flexural modulus improved with increasing curative concentration. The interfacial interaction between the epoxy and PA6 was clearly indicated by the photo micrographs of the polished cross sections of the coated and uncoated jute fabric/PA6 composites.

Studies on Mechanical Properties of Jute/E-Glass Fiber Reinforced Epoxy Hybrid Composites

Hybrid materials of any class are essential for current demands. This paper deals with the hybrid effect of composites made of jute/E-Glass fibers which are fabricated by hand layup method using LY556 Epoxy resin and HY951 hardener. The properties of this hybrid composite are determined by testing like tensile, flexural, impact, and inter laminar shear strength which are evaluated experimentally according to ASTM standards. The result of the test shows that hybrid composite of jute/ E-glass fiber has far better properties than that of jute fiber composite. However, it is found that the hybrid composite has better strength as compared to jute fiber composite fabricated separately with glass fiber.

Mechanical, thermal and interfacial properties of Carbon-Kevlar reinforced epoxy composite

Twill woven Carbon-Kevlar (CK) fabric was reinforced in epoxy matrix by conventional hand lay-up process. The fabric weight fraction in the composites was kept around 58% and stacking sequence was varied from single to five plies. Tensile test was performed and the fracture surface after tensile test was evaluated by scanning electron microscope (SEM). The test result revealed that the tensile properties are strongly dependent on the number of plies. Three point flexural test of the composite was also carried and an increasing trend was observed. Maximum impact energy was recorded for CK3 sample by 202.7 KJ/m2. Thermal stability of the composite was studied via the thermo gravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FT-IR) result show interaction between fiber and matrix material. Finally, CK fabric reinforced epoxy-based composites showed balanced and tailor-able mechanical properties by varying the number of plies, suitable for desired applications in many areas including building, construction, marine, automotive etc.

Mechanical Properties of Epoxy Composite Materials Produced with Different Ceramic Powders

In this study, production and mechanical properties of polymer composite materials obtained by using Al2O3, SiO2, MgO and TiO2 hard ceramic fillers were studied. Epoxy resin was used as the matrix material, and four different ceramic powders were mechanically mixed into the resin at 3% and 5% as reinforcement. The mechanical properties of the polymer composite materials were then characterized. For this purpose, flexural modulus and flexural strength of composite materials were determined by using three point bending test and impact toughness of the materials were determined by Charpy impact test. In addition, the hardness values of the samples were determined by Shore D hardness test.

Durability Testing of Composite Aerospace Materials Based on a New Polymer Carbon Fiber-Reinforced Epoxy Resin

In this study,the durability of a new polymer carbonfiber-reinforced epoxy resin used to produce composite material in the aerospacefield is investigated through analysis of the corrosion phenomena occurring at the microscopic scale,and the related infrared spectra and thermal properties.It is found that light and heat can con-tribute to the aging process.In particular,the longitudinal tensile strength displays a non-monotonic trend,i.e.,itfirst increases and then decreases over time.By contrast,the longitudinal compressive and inter-laminar shear strengths do not show significant changes.It is also shown that the inter-laminar shear strength of carbonfiber/epoxy resin composites with inter-laminar hybrid structure is better than that of pure carbonfiber materials.The related resistance to corrosion can be improved by more than 41%.