Application of Monte-Carlo statistical experiments in design of ocean engineering - Estimating the parameters, models and probabilities

Recently, some results have been acquired with the Monte- Carlo statistical experiments in the design of ocean en gineering. The results show that Monte-Carlo statistical experiments can be widely used in estimating the parameters of wave statistical distributions, checking the probability model of the long- term wave extreme value distribution under a typhoon condition and calculating the failure probability of the ocean platforms.

Computer modeling of high-pressure leaching process of nickel laterite by design of experiments and neural networks

Due to the complex chemical composition of nickel ores, the requests for the decrease of production costs, and the increase of nickel extraction in the existing depletion of high-grade sulfide ores around the world, computer modeling of nickel ore leaching process be- came a need and a challenge. In this paper, the design of experiments （DOE） theory was used to determine the optimal experimental design plan matrix based on the D optimality criterion. In the high-pressure sulfuric acid leaching （HPSAL） process for nickel laterite in ＂Rudjinci＂ ore in Serbia, the temperature, the sulfuric acid to ore ratio, the stirring speed, and the leaching time as the predictor variables, and the degree of nickel extraction as the response have been considered. To model the process, the multiple linear regression （MLR） and response surface method （RSM）, together with the two-level and four-factor full factorial central composite design （CCD） plan, were used. The proposed re- gression models have not been proven adequate. Therefore, the artificial neural network （ANN） approach with the same experimental plan was used in order to reduce operational costs, give a better modeling accuracy, and provide a more successful process optimization. The model is based on the multi-layer neural networks with the back-propagation （BP） learning algorithm and the bipolar sigmoid activation function.

Design of Calibration Experiments for Identification of Manipulator Elastostatic Parameters

The paper is devoted to the elastostatic calibration of industrial robots, which is used for precise machining of large-dimensional parts made of composite materials. In this technological process, the interaction between the robot and the workpiece causes essential elastic deflections of the manipulator components that should be compensated by the robot controller using relevant elastostatic model of this mechanism. To estimate parameters of this model, an advanced calibration technique is applied that is based on the non-linear experiment design theory, which is adopted for this particular application. In contrast to previous works, it is proposed a concept of the user-defined test-pose, which is used to evaluate the calibration experiments quality. In the frame of this concept, the related optimization problem is defined and numerical routines are developed, which allow generating optimal set of manipulator configurations and corresponding forces/torques for a given number of the calibration experiments. Some specific kinematic constraints are also taken into account, which insure feasibility of calibration experiments for the obtained configurations and allow avoiding collision between the robotic manipulator and the measurement equipment. The efficiency of the developed technique is illustrated by an application example that deals with elastostatic calibration of the serial manipulator used for robot-based machining.

Analyzing Laser-Welded NiTi-NiTi-Joints for Actuator Applications Using Design of Experiments

One promising joining method for NiTi-SMA （shape memory alloy）-components is laser welding. This joining technology bears huge potential regarding process automation and mechanical properties as well as durability, especially within the field of small- and medium-sized actuators. However, there is still need for research due to unsolved issues influencing the microstructure and thus effecting mechanical properties as well as SMA-characteristics of these joints. Therefore, the purpose of this paper is the evaluation of quality parameters of NiTi-NiTi-wire-joints. For this purpose, design of experiments with a fractional factorial design is used for the investigation, because of its high potential to decrease experimental effort. This paper provides a basis for future research in the field of SMA-actuators and joining.

Polylactic Acid (PLA) Foaming: Design of Experiments for Cell Size Control

In this study, a design of experiments (DoE) approach was used to develop a PLA open-cell foam morphology using the compression molding technique. The effect of three molding parameters (foaming time, mold opening temperature, and weight concentration of the ADA blowing agent) on the cellular structure was investigated. A regression equation relating the average cell size to the above three processing parameters was developed from the DoE and the analysis of variance (ANOVA) was used to find the best dimensional fitting parameters based on the experimental data. With the help of the DoE technique, we were able to develop various foam morphologies having different average cell size distribution levels, which is important in the development of open-cell PLA scaffolds for bone regeneration for which the control of cell morphology is crucial for osteoblasts proliferation. For example, at a constant ADA weight concentration of 5.95 wt%, we were able to develop a narrow average cell size distribution ranging between 275 and 300 μm by varying the mold opening temperature between 106°C and 112°C, while maintaining the foaming time constant at 8 min, or by varying the mold foaming time between 6 and 11 min and maintaining the mold opening temperature at 109°C.

Design of experiments unravels insights into selective ethylene or methane production on evaporated Cu catalysts

As a highly tempting technology to close the carbon cycle,electrochemical CO_(2)reduction calls for the development of highly efficient and durable electrocatalysts.In the current study,Design of Experiments utilizing the response surface method is exploited to predict the optimal process variables for preparing high-performance Cu catalysts,unraveling that the selectivity towards methane or ethylene can be simply modulated by varying the evaporation parameters,among which the Cu film thickness is the most pivotal factor to determine the product selectivity.The predicted optimal catalyst with a low Cu thickness affords a high methane Faradaic efficiency of 70.6%at the partial current density of 211.8 m A cm^(-2),whereas that of a high Cu thickness achieves a high ethylene selectivity of 66.8%at267.2 m A cm^(-2)in the flow cell.Further structure-performance correlation and in-situ electrospectroscopic measurements attribute the high methane selectivity to isolated Cu clusters with low packing density and monotonous lattice structure,and the high ethylene efficiency to coalesced Cu nanoparticles with rich grain boundaries and lattice defects.The high Cu packing density and crystallographic diversity is of essence to promoting C–C coupling by stabilizing*CO and suppressing*H coverage on the catalyst surface.This work highlights the implementation of scientific and mathematic methods to uncover optimal catalysts and mechanistic understandings toward selective electrochemical CO_(2)reduction.

Multidisciplinary Design and Optimization of Satellite Launch Vehicle Using Latin Hypercube Design of Experiments

The design of new Satellite Launch Vehicle （SLV） is of interest, especially when a combination of Solid and Liquid Propulsion is included. Proposed is a conceptual design and optimization technique for multistage Low Earth Orbit （LEO） bound SLV comprising of solid and liquid stages with the use of Genetic Algorithm （GA） as global optimizer. Convergence of GA is improved by introducing initial population based on the Design of Experiments （DOE） Technique. Latin Hypercube Sampling （LHS）-DOE is used for its good space filling properties. LHS is a stratified random procedure that provides an efficient way of sampling variables from their multivariate distributions. In SLV design minimum Gross Lift offWeight （GLOW） concept is traditionally being sought. Since the development costs tend to vary as a function of GLOW, this minimum GLOW is considered as a minimum development cost concept. The design approach is meaningful to initial design sizing purpose for its computational efficiency gives a quick insight into the vehicle performance prior to detailed design.

Process Characterization of the Transesterification of Rapeseed Oil to Biodiesel Using Design of Experiments and Infrared Spectroscopy

For optimization of production processes and product quality,often knowledge of the factors influencing the process outcome is compulsory.Thus,process analytical technology(PAT)that allows deeper insight into the process and results in a mathematical description of the process behavior as a simple function based on the most important process factors can help to achieve higher production efficiency and quality.The present study aims at characterizing a well-known industrial process,the transesterification reaction of rapeseed oil with methanol to produce fatty acid methyl esters(FAME)for usage as biodiesel in a continuous micro reactor set-up.To this end,a design of experiment approach is applied,where the effects of two process factors,the molar ratio and the total flow rate of the reactants,are investigated.The optimized process target response is the FAME mass fraction in the purified nonpolar phase of the product as a measure of reaction yield.The quantification is performed using attenuated total reflection infrared spectroscopy in combination with partial least squares regression.The data retrieved during the conduction of the DoE experimental plan were used for statistical analysis.A non-linear model indicating a synergistic interaction between the studied factors describes the reactor behavior with a high coefficient of determination(R^(2))of 0.9608.Thus,we applied a PAT approach to generate further insight into this established industrial process.

Practical Aspects for Designing Statistically Optimal Experiments

Due to operational or physical considerations, standard factorial and response surface method （RSM） design of experiments （DOE） often prove to be unsuitable. In such cases a computer-generated statistically-optimal design fills the breech. This article explores vital mathematical properties for evaluating alternative designs with a focus on what is really important for industrial experimenters. To assess ＂goodness of design＂ such evaluations must consider the model choice, specific optimality criteria （in particular D and I）, precision of estimation based on the fraction of design space （FDS）, the number of runs to achieve required precision, lack-of-fit testing, and so forth. With a focus on RSM, all these issues are considered at a practical level, keeping engineers and scientists in mind. This brings to the forefront such considerations as subject-matter knowledge from first principles and experience, factor choice and the feasibility of the experiment design.

Design of experiments:how to develop and optimize drug delivery systems

Objective:Quality by design integration is exceedingly imperative for industries dealing with pharmaceuticals,but it diminishes product variability and delivers an extraordinary degree of assurance that the product would achieve the purpose for which it was formulated.The objective of the manuscript is to strengthen the understanding of the design of experimentation approach from the primary level.Hence,this review paper aims to get one experience with a course emphasizing product quality during its development process.Methods:The present work describes how experimental statistical designs can optimize the process.It is a strategy to improve the manufacturing of products and discuss the main factors involved in the production.The review describes different designs,advantages,disadvantages and design of experiments requirements concerning regulatory submissions.Results:Quality by design encourages the pharmaceutical industry to deal with risk management and proper understanding of products and manufacturing processes,assuring a good quality product.Having knowledge of quality by design and design of experiments in the formulation and process development will be beneficial for the optimization of drug delivery systems in upcoming times.Conclusion:Implementing quality by design at different phases in pharmaceutical manufacturing,the final product with a great degree of reproducible quality may be assured,depending upon experimental data.This contains valuable information in guiding new researchers about the importance and ways of using the design of experiments.

Optimal Order-of-Addition Experiments under a Prior Constraint

The order-of-addition experiments are widely used in many fields,including food and industrial production,but the relative research under prior constraints is limited.The purpose of this paper is to select an optimal sequence under the restriction that component i is added before component j,while it is unachievable to compare all sequences when the number of components m is large.To achieve this,a constrained PWO model is first provided,and then the D-optimal designs for order-of addition experiments with minimal-points via the modified threshold accepting algorithm is established.The effectiveness of the proposed method is demonstrated through a job scheduling problem with a prior constraint for teaching cases.

User-centric avatar design:a cognitive walkthrough approach for metaverse in virtual education

Metaverse,once a concept confined to science fiction,has emerged as a transformative reality during the digital era.As this immersive virtual world gains prominence,the role of avatars and the digital representations of users in shaping educational experiences within a metaverse becomes increasingly crucial.This study examined the design of avatars and their effectiveness in virtual education.Using the cognitive walkthrough(CW)method,a well-established user-centric assessment approach,this study examined how users engage in avatar design in virtual educational settings,highlighting their cognitive processes.Through the CW approach,this study identified usability issues and learning challenges,providing valuable insights into the user experience.The investigation focuses on the VRoid platform for avatar design,selected for its user-friendly interface and robust customization features.Participants(n=12;six men and six women)from diverse educational backgrounds were carefully selected to offer a comprehensive range of perspectives.They performed avatar design tasks that closely mirrored the learning environment of the metaverse,followed by in-depth post-exercise interviews.The findings of this study highlight the essential role of avatar design in enhancing user engagement and improving the learning outcomes of virtual education.Furthermore,we provide practical recommendations for educators and designers to effectively leverage avatar innovation.In a continuously evolving era of metaverse,this research contributes significantly to the ongoing discourse on user-centered design in educational settings,thereby influencing the future trajectory of virtual education.

Experimental Design of Measuring Soil-Water Characteristic Curve of Unsaturated Soil Using Bayesian Approach

Soil-water characteristic curve (SWCC) is significant to estimate the site-specific unsaturated soil properties (such as unsaturated shear strength and coefficient of permeability) for geotechnical analyses involving unsaturated soils. Determining SWCC can be achieved by fitting data points obtained according to the prescribed experimental scheme, which is specified by the number of measuring points and their corresponding values of the control variable. The number of measuring points is limited since direct measurement of SWCC is often costly and time-consuming. Based on the limited number of measuring points, the estimated SWCC is unavoidably associated with uncertainties, which depends on measurement data obtained from the prescribed experimental scheme. Therefore, it is essential to plan the experimental scheme so as to reduce the uncertainty in the estimated SWCC. This study presented a Bayesian approach, called OBEDO, for probabilistic experimental design optimization of measuring SWCC based on the prior knowledge and information of testing apparatus. The uncertainty in estimated SWCC is quantified and the optimal experimental scheme with the maximum expected utility is determined by Subset Simulation optimization (SSO) in candidate experimental scheme space. The proposed approach is illustrated using an experimental design example given prior knowledge and the information of testing apparatus and is verified based on a set of real loess SWCC data, which were used to generate random experimental schemes to mimic the arbitrary arrangement of measuring points during SWCC testing in practice. Results show that the arbitrary arrangement of measuring points of SWCC testing is hardly superior to the optimal scheme obtained from OBEDO in terms of the expected utility. The proposed OBEDO approach provides a rational tool to optimize the arrangement of measuring points of SWCC test so as to obtain SWCC measurement data with relatively high expected utility for uncertainty reduction.

Bodily Perception and Innovation in Design:Modern Practices of Embodied Cognition Theory

Inspired by Maurice Merleau-Ponty’s phenomenology of perception and the concept of“body-subject”,this study advances a new paradigm of“embodied”design thinking.This approach not only investigates how design can foster an organic connection between people and the world but also delves into the“embodiment of emotions”within design practices,thereby strengthening emotional resonance and empathy between design works and individuals.This transformation in design thinking holds significant importance for advancing and deepening research into design methodologies.The research aims to enhance the understanding of the intrinsic logic within design,aiding designers in creating works that resonate more profoundly with human daily productivity and life,and facilitating an emotional dialogue between the design and its users.Originating from a profound human-centered design philosophy and guided by Don Ihde’s theory of embodiment,the study begins with the functional relationships of bodily embodiment,employing phenomenological methods in design,enriched by in-depth case study analysis.Our research analysis has revealed three core logics of bodily embodiment in design:The logic of behavioral embodiment emphasizes innate and acquired human behavioral patterns;the logic of organ embodiment pertains to the interactions between internal organs and the external environment;and the logic of scenographic embodiment includes the design of empathetic scenes and subtler environmental layouts.In essence,this study underscores that modern design logic should consider the interplay between the human body,behavior,and the environment.Such Embodied Design logic offers new theoretical perspectives and guiding principles for future research and practical applications in design methodologies.

Preliminary Study on the Low Energy Ion Beam Mediated Parameters with Fractional Factorial Design Method

[Objective] The aim was to explore the biological effect of low energy ion beam mediated parameters with fractional factorial design method. [Method] The twin-embryos seed of autotetraploid rice DER10-04-01 was taken as the receptor material,and the Elymus dahuricus Turcz. was used as materials to provide DNA to carry out the ion beam mediated experiment. And the fractional factorial design method was used to study the parameters of low enery N＋ ion beam mediated foreign genes into rice. [Result] The implantation energy,dose,DNA concentrations and immersion time of DNA showed significant biological effects on the normal growth and development of DER10-04-01,in which the biological effects of implantation dose and DNA concentrations were relatively obvious. [Conclusion] The implantation energy,dose,DNA concentrations and immersion time of DNA were major factors showing important effects on the experimental result in ion beam mediated foreign genetic materials.

Device Robust-Design by Using Response Surface Methodology

Device robust-design is inherently a multiple-objective optimization problem.Using design of experiments (DoE) combined with response surface methodology (RSM) can satisfy the great incentive to reduce the number of technology CAD(TCAD) simulations that need to be performed.However,the errors of RSM models might be large enough to diminish the validity of the results for some nonlinear problems.To find the feasible design space,a new method with objectives-oriented design in generations that takes the errors of RSM model into account is presented.After the augment design of experiments in promising space according to the results of RSM model in current generation,the feasible space will be emerging as the model errors deceasing.The results on FIBMOS examples show that the methodology is efficient.

Cavitation Optimization for a Centrifugal Pump Impeller by Using Orthogonal Design of Experiment

Cavitation is one of the most important performance of centrifugal pumps. However, the current optimization works of centrifugal pump are mostly focusing on hydraulic efficiency only, which may result in poor cavitation performance. Therefore, it is necessary to find an appropriate solution to improve cavitation performance with acceptable efficiency. In this paper, to improve the cavitation performance of a centrifugal pump with a vaned diffuser, the influence of impeller geometric parameters on the cavitation of the pump is investigated using the orthogonal design of experiment （DOE） based on computational fluid dynamics. The impeller inlet diameter D1, inlet incidence angle Aft, and blade wrap angle ~0 are selected as the main impeller geometric parameters and the orthogonal experiment of L9（3＂3） is performed. Three-dimensional steady simulations for cavitation are conducted by using constant gas mass fraction model with second-order upwind, and the predicated cavitation performance is validated by laboratory experiment. The optimization results are obtained by the range analysis method to improve cavitation performance without obvious decreasing the efficiency of the centrifugal pump. The internal flow of the pump is analyzed in order to identify the flow behavior that can affect cavitation performance. The results show that D1 has the greatest influence on the pump cavitation and the final optimized impeller provides better flow distribution at blade leading edge. The final optimized impeller accomplishes better cavitation and hydraulic performance and the NPSHR decreases by 0.63m compared with the original one. The presented work supplies a feasible route in engineering practice to optimize a centrifugal pump impeller for better cavitation performance.

Study on solder joint reliability of ceramic ball grid array component based on design of experiment method

Four process parameters, pad diameter, stencil thickness, ball diameter and stand-off were chosen as four control factors. By using an L25 （5^6 ） orthogonal array the ceramic ball grid array （ CBGA ） solder joints which have 25 different combinations of process parameters were designed. The numerical models of all the 25 CBGA solder joints were developed using the Sugrace Evolver. Utilizing the sugrace coordinate exported from the 25 CBGA solder joints numerical models, the finite element analysis models were set up and the nonlinear finite element analysis of the CBGA solder joints under thermal cycles were pegrormed by ANSYS. The thermal fatigue life of CBGA solder joint was calculated using Coffin-Manson equation. Based on the calculated thermal fatigue life results, the range analysis and the variance analysis were pegrormed. The results show that the fatigue life of CBGA solder joint is affected by the pad diameter, the stencil thickness, the ball diameter and the stand-off in a descending order, the best combination of process parameters results in the longest fatigue life is 0.07 mm stand-off, 0.125 mm stencil thickness of, 0.85 mm ball diameter and 0. 89 mm pad diameter. With 95% confidence the pad diameter has a significant effect on the reliability of CBGA solder joints whereas the stand-off, the stencil thickness and the ball diameter have little effect on the reliability of CBGA solder joints.

Modeling Approach and Analysis of the Structural Parameters of an Inductively Coupled Plasma Etcher Based on a Regression Orthogonal Design

The geometry of an inductively coupled plasma （ICP） etcher is usually considered to be an important factor for determining both plasma and process uniformity over a large wafer. During the past few decades, these parameters were determined by the ＂trial and error＂ method, resulting in wastes of time and funds. In this paper, a new approach of regression orthogonal design with plasma simulation experiments is proposed to investigate the sensitivity of the structural parameters on the uniformity of plasma characteristics. The tool for simulating plasma is CFD-ACE＋, which is commercial multi-physical modeling software that has been proven to be accurate for plasma simulation. The simulated experimental results are analyzed to get a regression equation on three structural parameters. Through this equation, engineers can compute the uniformity of the electron number density rapidly without modeling by CFD-ACE＋. An optimization performed at the end produces good results.

DADOS:A Cloud-based Data-driven Design Optimization System

This paper presents a cloud-based data-driven design optimization system,named DADOS,to help engineers and researchers improve a design or product easily and efficiently.DADOS has nearly 30 key algorithms,including the design of experiments,surrogate models,model validation and selection,prediction,optimization,and sensitivity analysis.Moreover,it also includes an exclusive ensemble surrogate modeling technique,the extended hybrid adaptive function,which can make use of the advantages of each surrogate and eliminate the effort of selecting the appropriate individual surrogate.To improve ease of use,DADOS provides a user-friendly graphical user interface and employed flow-based programming so that users can conduct design optimization just by dragging,dropping,and connecting algorithm blocks into a workflow instead of writing massive code.In addition,DADOS allows users to visualize the results to gain more insights into the design problems,allows multi-person collaborating on a project at the same time,and supports multi-disciplinary optimization.This paper also details the architecture and the user interface of DADOS.Two examples were employed to demonstrate how to use DADOS to conduct data-driven design optimization.Since DADOS is a cloud-based system,anyone can access DADOS at www.dados.com.cn using their web browser without the need for installation or powerful hardware.