Effects of the extrusion parameters on microstructure,texture and room temperature mechanical properties of extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy

Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusion speeds(3 and 6 mm/s).The experimental results exhibited that the grain sizes after extrusion were much finer than that of the homogenized alloy,and the second phase showed streamline distribution along the extrusion direction(ED).With extrusion temperature increased from 260 to 320℃,the microstructure,texture,and mechanical properties of alloys changed slightly.The dynamic recrystallization(DRX)degree and grain sizes enhanced as the extrusion ratio increased from 10:1 to 30:1,and the strength gradually decreased but elongation(EL)increased.With the extrusion speed increased from 3 to 6 mm/s,the grain sizes and DRX degree increased significantly,and the samples presented the typical<2111>-<1123>rare-earth(RE)textures.The alloy extruded at 260℃ with extrusion ratio of 10:1 and extrusion speed of 3 mm/s showed the tensile yield strength(TYS)of 213 MPa and EL of 30.6%.After quantitatively analyzing the contribution of strengthening mechanisms,it was found that the grain boundary strengthening and dislocation strengthening played major roles among strengthening contributions.These results provide some guidelines for enlarging the industrial application of extruded Mg-RE alloy.

Predictive factors for coronal and sagittal graft extrusion length after using tendon autograft for medial meniscus reconstruction

BACKGROUND Meniscus extrusion occurs in most elderly individuals and most patients after meniscus allograft transplantation.The risk factors and correlative factors of meniscus extrusion have been extensively studied.However,for using tendon autograft for meniscus reconstruction,both graft type and surgical method are different from those in previous studies on meniscus extrusion.AIM To identify predictive factors for coronal and sagittal graft extrusion length after using tendon autograft for medial meniscus reconstruction.METHODS Ten patients who underwent medial meniscus reconstruction with tendon autograft were selected for this retrospective observational study.The graft extrusions and potential factors were measured and correlation and regression analyses were performed to analyze their relationships.RESULTS The medial graft extrusion correlated with the preoperative bilateral hip-kneeankle angle difference,preoperative Kellgren-Lawrence grade,preoperative relative joint space width,and preoperative bilateral medial edge incline angle difference.The anterior graft correlated with the anterior tunnel edge distance at 1 week after operation.The posterior graft extrusion correlated with the preoperative bilateral hip-knee-ankle angle difference,preoperative relative joint space width,and posterior tunnel edge distance at 1 week after operation.The mean graft extrusion correlated with the preoperative bilateral hip-knee-ankle angle difference and preoperative relative joint space width.The preoperative joint space width and anterior and posterior tunnel edge distance at 1 week can be used to predict the medial,anterior,posterior,and mean graft extrusion length.CONCLUSION The preoperative joint space width and tunnel position can be used to predict the coronal and sagittal graft extrusion length after using tendon autograft for medial meniscus reconstruction.

Investigation of high rate mechanical flow followed by ignition for high-energy propellant under dynamic extrusion loading

Investigating the ignition response of nitrate ester plasticized polyether(NEPE) propellant under dynamic extrusion loading is of great significant at least for two cases. Firstly, it helps to understand the mechanism and conditions of unwanted ignition inside charged propellant under accident stimulus.Secondly, evaluates the risk of a shell crevice in a solid rocket motor(SRM) under a falling or overturning scene. In the present study, an innovative visual crevice extrusion experiment is designed using a dropweight apparatus. The dynamic responses of NEPE propellant during extrusion loading, including compaction and compression, rapid shear flow into the crevice, stress concentration, and ignition reaction, have been firstly observed using a high-performance high-speed camera. The ignition reaction is observed in the triangular region of the NEPE propellant sample above the crevice when the drop weight velocity was 1.90 m/s. Based on the user material subroutine interface UMAT provided by finite element software LS-DYNA, a viscoelastic-plastic model and dual ignition criterion related to plastic shear dissipation are developed and applied to the local ignition response analysis under crevice extrusion conditions. The stress concentration occurs in the crevice location of the propellant sample, the shear stress is relatively large, the effective plastic work is relatively large, and the ignition reaction is easy to occur. When the sample thickness decreases from 5 mm to 2.5 mm, the shear stress increases from 22.3 MPa to 28.6 MPa, the critical value of effective plastic work required for ignition is shortened from 1280 μs to 730 μs, and the triangular area is easily triggering an ignition reaction. The propellant sample with a small thickness is more likely to stress concentration, resulting in large shear stress and effective work, triggering an ignition reaction.

Deformation mechanisms and microstructural characteristics of AZ61 magnesium alloys processed by a continuous expansion extrusion approach

The unique continuous extrusion-based severe plastic deformation approaches were proposed recently to process high-performance magnesium (Mg) alloys,while the in-depth deformation mechanisms under such complicated thermomechanical conditions were not well understood In the present work,the fundamental deformation behaviors of AZ61 Mg alloy from 25 to 400°C were firstly examined under uniaxial compression deformation.Then the deformation mechanisms and microstructural characteristics of AZ61 Mg alloy during continuous expansion extrusion forming (CEEF) were systematically investigated by microstructural observations,finite element and cellular automata simulations The results showed that the continuous evolutions of temperature,larger strain level and complex stress state with strain rate range of 0~5.98 s-1during CEEF brought the distinctive dynamic recrystallization behaviors and texture development in AZ61 Mg alloy,which were different to that of uniaxial compression deformation.In details,a remarkable grain refinement was achieved via CEEF processing due to the simultaneous actions of continuous dynamic recrystallization (CDRX) and discontinuous dynamic recrystallization (DDRX).Gradually enhanced CDRX were observed from center to edge region,which had significant effects on the texture distribution and texture strength.The c-axis of most grains rotated under distinctive shear strain following parabolic metal flow,resulting in stable fiber texture.In addition,the evolution of the internal texture of the alloy led to an obvious increase in the Schmid factor for the activation of basal(c+a)slip system.©2022 Chongqing University.Publishing services provided by Elsevier B.V.on behalf of Ke Ai Communications Co.Ltd.

Extrusion 3D printing of carbon nanotube-assembled carbon aerogel nanocomposites with high electrical conductivity

Carbon nanotubes(CNTs)with high aspect ratio and excellent electrical conduction offer huge functional improvements for current carbon aerogels.However,there remains a major challenge for achieving the on-demand shaping of carbon aerogels with tailored micro-nano structural textures and geometric features.Herein,a facile extrusion 3D printing strategy has been proposed for fabricating CNT-assembled carbon(CNT/C)aerogel nanocomposites through the extrusion printing of pseudoplastic carbomer-based inks,in which the stable dispersion of CNT nanofibers has been achieved relying on the high viscosity of carbomer microgels.After extrusion printing,the chemical solidification through polymerizing RF sols enables 3D-printed aerogel nanocomposites to display high shape fidelity in macroscopic geometries.Benefiting from the micro-nano scale assembly of CNT nanofiber networks and carbon nanoparticle networks in composite phases,3D-printed CNT/C aerogels exhibit enhanced mechanical strength(fracture strength,0.79 MPa)and typical porous structure characteristics,including low density(0.220 g cm^(-3)),high surface area(298.4 m^(2)g^(-1)),and concentrated pore diameter distribution(~32.8nm).More importantly,CNT nanofibers provide an efficient electron transport pathway,imparting 3D-printed CNT/C aerogel composites with a high electrical conductivity of 1.49 S cm^(-1).Our work would offer feasible guidelines for the design and fabrication of shape-dominated functional materials by additive manufacturing.

Method of fabricating artificial rock specimens based on extrusion free forming(EFF)3D printing

Three-dimensional(3D)printing technology has been widely used to create artificial rock samples in rock mechanics.While 3D printing can create complex fractures,the material still lacks sufficient similarity to natural rock.Extrusion free forming(EFF)is a 3D printing technique that uses clay as the printing material and cures the specimens through high-temperature sintering.In this study,we attempted to use the EFF technology to fabricate artificial rock specimens.The results show the physico-mechanical properties of the specimens are significantly affected by the sintering temperature,while the nozzle diameter and layer thickness also have a certain impact.The specimens are primarily composed of SiO_(2),with mineral compositions similar to that of natural rocks.The density,uniaxial compressive strength(UCS),elastic modulus,and tensile strength of the printed specimens fall in the range of 1.65–2.54 g/cm3,16.46–50.49 MPa,2.17–13.35 GPa,and 0.82–17.18 MPa,respectively.It is capable of simulating different types of rocks,especially mudstone,sandstone,limestone,and gneiss.However,the simulation of hard rocks with UCS exceeding 50 MPa still requires validation.

Improving the ductility and toughness of nano-TiC/AZ61 composite by optimizing bimodal grain microstructure via extrusion speed

In this study,the nano-TiC/AZ61 composites with different heterogeneous bimodal grain(HBG)structures and uniform structure are obtained by regulating the extrusion speed.The effect of HBG structure on the mechanical properties of the composites is investigated.The increasing ductility and toughening mechanism of HBG magnesium matrix composites are carefully discussed.When the extrusion speed increases from 0.75 mm/s to 2.5 mm/s or 3.5 mm/s,the microstructure transforms from uniform to HBG structure.Compared with Uniform-0.75 mm/s composite,Heterogeneous-3.5 mm/s composite achieves a 116.7%increase in ductility in the plastic deformation stage and almost no reduction in ultimate tensile strength.This is mainly because the lower plastic deformation inhomogeneity and higher strain hardening due to hetero-deformation induced(HDI)hardening.Moreover,Heterogeneous-3.5 mm/s composite achieves a 108.3%increase in toughness compared with the Uniform-0.75 mm/s composite.It is mainly because coarse grain(CG)bands can capture and blunt cracks,thereby increasing the energy dissipation for crack propagation and improving toughness.In addition,the CG band of the Heterogeneous-3.5 mm/s composite with larger grain size and lower dislocation density is more conducive to obtaining higher strain hardening and superior blunting crack capability.Thus,the increased ductility and toughness of the Heterogeneous-3.5 mm/s composite is more significant than that Heterogeneous-2.5 mm/s composite.

Low temperature quasi-superplasticity of ZK60 alloy prepared by reciprocating extrusion

Fine-grained ZK60 alloy was prepared by 2-pass reciprocating extrusion, and the low temperature superplasticity was conducted in a temperature range from 443 to 523 K and an initial strain rate ranging from 3.3×10^-4 to 3.3×10-2^s^-1. The results show that the alloy has an equiaxed grain structure with an average grain size of about 5.0μm, and the sizes of broken secondary particles and precipitates are no more than 175 and 50 nm, respectively. The alloy exhibits quasi-superplasticity with a maximum elongation of 270% at 523 K and an initial strain rate of 3.3×10^-4 s^-1. The strain rate sensitivity m is less than 0.2 at 443 and 473 K, and it is 0.42 at 523 K. The apparent activation energies at temperature below 473 K and at 523 K are less than 63.2 and 110.6 kJ/mol, respectively At temperature below 473 K, mainly intragranular sliding contributes to superplastic flow. At 523 K, grain boundary sliding is the dominant deformation mechanism, and dislocation creep controlled by grain boundary diffusion is considered to be the main accommodation mechanism.

Effect of hot extrusion and heat treatment on microstructure of nickel-base superalloy

Effects of hot extrusion (HEX) and heat treatment on prior particle boundary (PPB), MC carbides,γ′precipitates and grain size of nickel-base FGH96 superalloy were studied. The results show that PPB consists of largeγ′, MC carbides enriched with Ti, Nb and a modicum of oxides. Thereafter, it can efficaciously tune γ′ precipitate size from micrometer down to nanometer region and simultaneously results in the annihilation of PPB by HEX process. The activation energy for grain growth of as-HEXed FGH96 superalloy was measured to be 402.6 kJ/mol, indicating that γ′ precipitate serves the critical role in inhibiting grain growth under sub-solvus heat treatment. Moreover, the results reveal that grain growth is primarily restrained by MC carbide in the case of super-solvus temperature.

OPTIMUMDESIGNOFSTREAMLINEDEXTRUSIONDIESBASEDONUPPERBOUNDMETHODANALYSIS

A more universal and flexible method of constructing the streamlined die surfaces is presented. The streamlined die surfaces are interpolated by the arbitrarily cross sectional shapes of the die entrance and exit. The boundaries of the die entrance and exit are represented by Ferguson curves with tension parameters. By adjusting the tension parameter, the cross sectional shapes of the die entrance and exit with line segments can be accurately constructed. The upper bound method is used to analyze the procedure of extrusion, the pseudo independent parameters in kinematically admissible velocity and die surface are computed by minimizing the extrusion load, so the optimum die surface is obtained. The effects of frictional condition, die length, area reduction and product shaped complexity are discussed in relation to the extrusion load.

Processing and Microstructural Evolution of Superalloy Inconel 718 during Hot Tube Extrusion

The processing parameters of tube extrusion for superalloy Inconel 718 (IN 718), such as slug temperature, tools temperature, choice of lubricant, extrusion ratio and extrusion speed, were determined by experiment in this paper. An appropriate temperature range recommended for the slug is 1080-1120℃, and the temperature range recommended for the tools is 350-500℃. The microstructural evolution of superalloy IN 718 during tube extrusion was analyzed. With the increase of the deformation the cross crystal grains were slightly refined. While the vertical crystal grain is elongated evidently and the tensile strength increased along the axial rake. Glass lubricants have to be spread on the slug surface after being heated to 150-200℃, vegetable oil or animal oil can be used as the lubricant on the surface of the tools to reduce the extrusion force remarkably.

Unique microstructure and property of a 2024 aluminum alloy subjected to upsetting extrusion multiple processing

The microstructure and hardness of a 2024 aluminum alloy subjected tomulti-pass upsetting extrusion at ambient temperature were studied. Experimental results indicatedthat with the number of upsetting extrusion passes increasing, the grains of the alloy are graduallyrefined and the hardness increases correspondingly. After ten passes of upsetting extrusionprocessing, the grain size decreases to less than 200 nm in diameter and the sample maintains itsoriginal shape, while the hardness is double owing to equal-axial ultrafine grains and workhardening effect caused by large plastic deformation.

Integral as a Function of the Upper Limit to Solve Axial Symmetrical Rod Drawing and Extrusion

A kinematically admissible velocity field which is different from Avitzur's has been proposed for axial symmetrical rod drawing and extrusion.An upper-bound analytical solution in cylindrical coordinates has been obtained without any mathematical simplification in this paper.

Upper bound analysis for hybrid sheet metals extrusion process through curved dies

The extrusion process of hybrid sheet metals through arbitrarily curved dies was analyzed by the method of upper bound. The material under deformation was divided into two deformation regions, bimetal and mono-metal regions, and the flow of the material in each region was assumed as plane strain state. The internal, shearing and frictional power terms were derived and they were used in the upper bound model. The extrusion forces for two types of die shapes, an optimum wedge shaped die and an optimum streamlined die shape for a hybrid sheet composed of copper as sleeve and aluminum as core were determined. The corresponding results for those two die shapes were also determined by using the finite element code, ABAQUS, and compared with the upper bound results. These comparisons show a good agreement.

The evolution of microstructure and texture of AZ80 Mg alloy cup-shaped pieces processed by rotating backward extrusion

This study proposed an effective plastic deformation technique,rotating backward extrusion(RBE),for producing high performance AZ80 magnesium alloy cup-shaped pieces.The RBE process was carried on the Gleeble-3500 test machine at 653 K,and the conventional backward extrusion(CBE)was also conducted for comparison.A detailed microstructure analysis was performed using the optical microscopy(OM)and electron back-scatter diffraction(EBSD).The results shown that the equivalent strain and deformation uniformity of the cup pieces could be substantially increased by the RBE process compared with the CBE process.Furthermore,the RBE process could significantly improve the grain refining capacity and the proportion of dynamic recrystallization(DRX),of which the maximum reduction of grain size was 88.60%,and the maximum increase of DRX proportion was 55.30%in the cup bottom.The main deformation mechanism of the RBE process was the discontinuous DRX(DDRX),while the continuous DRX(CDRX)was also occurred in the cup transition.Compared with the CBE sample,the texture of the cup bottom was weakened for the RBE sample.The microhardness value of the RBE sample was higher than that of the CBE sample,which can be attributed to the grain refinement strengthening.

Extrusion force analysis of aluminum pipe fabricated by CASTEX using expansion combination die

To determine the extrusion force of pipe fabricated by continuous casting and extrusion (CASTEX) using an expansion combination die, the metallic expansion combination die was divided into diversion zone, expansion zone, flow dividing zone, welding chamber, and sizing zone, and the corresponding stress formulae in various zones were established using the slab method. The deformation zones of CASTEX groove were divided into liquid and semisolid zone, solid primary gripping zone, and solid gripping zone, and the formulae of pipe extrusion forces were established. Experiments were carried out on the self-designed CASTEX machine to obtain the aluminum pipe and measure its extrusion force using the expansion combination die. The experimental results of radial extrusion force for aluminum pipe are in good agreement with the calculated ones.

Coupled CA-FE simulation for dynamic recrystallization of magnesium alloy during hot extrusion

In the present research,the dynamic recrystallization(DRX) behavior of a newly-developed Mg-Al-Zn-RE alloy with abundant secondphase particles during hot extrusion is investigated by coupling finite element(FE) and cellular automaton(CA) models.A two-dimensional CA model is developed to quantitatively and topologically evaluate the DRX process during deformation with constant forming conditions.Considering the fact that second-phase particles with various sizes extensively exist in the studied Mg-Al-Zn-RE magnesium alloy,models of DRX nucleation and grain growth velocity are modified.The coefficients of the modified CA model are calibrated by isothermal compression experiments of the magnesium alloy.Subsequently,the CA model is coupled with FE analysis to investigate the DRX behavior during the hot extrusions of the Mg-Al-Zn-RE alloy.The DRX behavior of the magnesium alloy at different stages and positions of extruded plates is simulated by the established model.Finer grains near the edge than in the inner of the plates result from higher strain and strain rate.The influence of extrusion conditions on microstructural evolution is explored.Under the employed forming conditions,average grain size decreases 28-62 times from as-cast and solution-treated to as-extruded state due to grain refinement by DRX.With increasing initial billet temperature or extrusion speed,average grain size increases.The finest grains are obtained at the initial billet temperature of 623 K and the extrusion speed of 7.83 mm/s.Low initial billet temperature or high extrusion speed benefits homogeneous grain distribution.The simulated results are in good agreement with experimental ones.

Simulation of isothermal precision extrusion of NiTi shape memory alloy pipe coupling by combining finite element method with cellular automaton

In order to present the microstructures of dynamic recrystallization(DRX) in different deformation zones of hot extruded NiTi shape memory alloy(SMA) pipe coupling,a simulation approach combining finite element method(FEM) with cellular automaton(CA) was developed and the relationship between the macroscopic field variables and the microscopic internal variables was established.The results show that there exists a great distinction among the microstructures in different zones of pipe coupling because deformation histories of these regions are diverse.Large plastic deformation may result in fine recrystallized grains,whereas the recrystallized grains may grow very substantially if there is a rigid translation during the deformation,even if the final plastic strain is very large.As a consequence,the deformation history has a significant influence on the evolution path of the DRX as well as the final microstructures of the DRX,including the morphology,the mean grain size and the recrystallization fraction.

Optimization of Ceramic Paste Viscosity Use for the Elaboration of Tubular Membrane Support by Extrusion and Its Application

The objective of this work was to determine the optimum size and amount of raw materials which influence the viscosity of ceramic paste using the experimental design for the production of tubular support by the extrusion technique and its application in microfiltration. The Box Behnken design was used to optimize the viscosity of the ceramic paste. ANOVA was used to model the system represented by independent parameters and dependent output response and to optimize the system by estimating the statistical parameters. A three-factor and three-level design was used generating thus 15 experiments. The independent factors were the amount of porogen, size of porogen and amount of binder and dependent factor the viscosity of the ceramic paste. The minimum (&#8722;1), intermediate (0) and maximum (+1) level of the amount of porogen, size of porogen and amount of binder used were 20 g, 30 g and 40 g, 50 μm, 100 μm and 150 μm, and 2 g, 3.5 g and 5 g respectively. The statistical analyses showed that the values of the answers would adapt to a second degree polynomial model. The R-square value obtained was greater than 95%, the Biais factor was equal to the unit and the Absolute Average Deviation (AAD) equal to the zero thus validating the model. The optimal size of raw material was found to be 100 μm for an amount of clay of 66 g, amount of porogen of 30 g and amount of binder of 4 g. The optimum viscosity of the ceramic paste was found to be 26.7 Pa&#8729;s which is close to the viscosity of the clay paste only found to be 28.5 Pa&#8729;s, thus good for shaping by the extrusion technique. The ceramic paste showed a pseudo-plastic behavior. The tubular porous support was sintered at 950°C and the dimensions, such as outer and inner diameters and length of the tube were 4 cm, 2 cm, and 19 cm, respectively. The sintered membrane possesses a porosity of 43.5%, water permeability of 244.9 L/h&#8729;m2 bar, an average pore size of 2.4 μm and mechanical strength of 9.2 MPa with very good corrosion resistance in acidic and basic conditions. The membrane was subjected to microfiltration of synthetic clay suspension at various combinations of applied pressures (0.5 - 2 bar) with a feed concentration of 100 NTU. An increase in the applied pressure leads to an increase in the flow rate and retention rate. The flow rate decreases steadily with time. The highest retention was obtained at 2 bar with permeability of 184.69 L/h&#8729;m2 bar and a retention of 96% decreasing the turbidity to about 3.5 NTU which is below the acceptable value of 5 NTU.

Prediction of central bursting defects in rod extrusion process with upper bound analysis method

The prediction of central bursting defects in the rod extrusion process through conical dies using the upper bound analysisis investigated. A kinematically admissible velocity field, including the radial and angular velocity components, is proposed. A newcriterion is presented to predict the occurrence of the central bursting defects. Parameter bobt, which represents the risk probability ofcracking, is proposed. It is calculated using the shape of the boundary at the entrance by minimizing the total power dissipationduring the extrusion process. When bobt is equal to or greater than bcr, central bursting occurs. Furthermore, the quantitativerelationships between central bursting defects and process parameters （semi die angle, reduction in area and frictional factor） arestudied. The results show that the central bursting defects are affected primarily by the reduction in area and the friction factor. Thepresented criterion is verified by comparing with the FEM simulation data and the results of the published paper.