How to generate rake faces of nonconventional milling cutters (NCMC) with constant spiral angled and normal rake angled edges on NC machine tools is presented by use of a blunt cup grinder or a cup milling cutter. Mot...How to generate rake faces of nonconventional milling cutters (NCMC) with constant spiral angled and normal rake angled edges on NC machine tools is presented by use of a blunt cup grinder or a cup milling cutter. Motion functions of the NC machining system are mathematically deduced and exam- ed by a experiment. The research will provide theoretical and practical guidance for machining noncon- ventional tools on NC machine tools.展开更多
In high speed face milling,noise can be broadly categorized as idling noise and cutting noise.Idling noise mainly consists of aerodynamic noise.A mathematical model is developed based on the Ffowcs Williams-Hawkings E...In high speed face milling,noise can be broadly categorized as idling noise and cutting noise.Idling noise mainly consists of aerodynamic noise.A mathematical model is developed based on the Ffowcs Williams-Hawkings Equation.The noise predicted with the mathematical model compares well with the experimental observations.The characteristics of aerodynamic noise with the different model parameters (number of teeth,tooth spacing) and locations of observation points are investigated.The directivity of noise is found and the peak value of sound power can be moved from the rotating frequency to higher frequency.This investigation can provide theoretical foundation for the design of face milling cutters with low noise.展开更多
文摘How to generate rake faces of nonconventional milling cutters (NCMC) with constant spiral angled and normal rake angled edges on NC machine tools is presented by use of a blunt cup grinder or a cup milling cutter. Motion functions of the NC machining system are mathematically deduced and exam- ed by a experiment. The research will provide theoretical and practical guidance for machining noncon- ventional tools on NC machine tools.
基金supported by the National Natural Science Foundation of China (Grant Nos. 50828501, 50935003, 50975162)National Basic Research Program of China (Grant No. 2009CB724401)+2 种基金National Key Technology R&D Program of China (Grant No. 2008BAF32B01)Mega-project of High-grade NC Machine Tools and Basic Manufacturing Equipment (Grant Nos. 2009ZX04014-043, 2009ZX04012-031, 2009ZX04012-012)Foundation of Shandong of China for Distinguished Young Scholars (Grant No. 2009 JQB01027)
文摘In high speed face milling,noise can be broadly categorized as idling noise and cutting noise.Idling noise mainly consists of aerodynamic noise.A mathematical model is developed based on the Ffowcs Williams-Hawkings Equation.The noise predicted with the mathematical model compares well with the experimental observations.The characteristics of aerodynamic noise with the different model parameters (number of teeth,tooth spacing) and locations of observation points are investigated.The directivity of noise is found and the peak value of sound power can be moved from the rotating frequency to higher frequency.This investigation can provide theoretical foundation for the design of face milling cutters with low noise.