Stage identification and process optimization for fast drilling EDM of film cooling holes using KBSI method

Fast drilling electrical discharge machining(EDM)is widely used in the manufacture of film cooling holes of turbine blades.However,due to the various hole orientations and severe electrode wear,it is relatively intricate to accurately and timely identify the critical moments such as breakout,hole completion in the drilling process,and adjust the machining strategy properly.Existing breakout detection and hole completion determination methods are not suitable for the high-efficiency and fully automatic production of film cooling holes,for they almost all depend on preset thresholds or training data and become less appropriate when machining condition changes.As the breakout and hole completion detection problems can be abstracted to an online stage identification problem,in this paper,a kurtosis-based stage identification(KBSI)method,which uses a novel normalized kurtosis to denote the recent changing trends of gap voltage signals,is developed for online stage identification.The identification accuracy and generalization ability of the KBSI method have been verified in various machining conditions.To improve the overall machining efficiency,the influence of servo control parameters on machining efficiency of each machining stage was analyzed experimentally,and a new stage-wise adaptive control strategy was then proposed to dynamically adjust the servo control parameters according to the online identification results.The performance of the new strategy is evaluated by drilling film cooling holes at different hole orientations.Experimental results show that with the new control strategy,machining efficiency and the machining quality can be significantly improved.

Hydrocarbon accumulation conditions and key technologies for exploration and development of Yuanba gas field

This paper discusses the exploration and development history and lessons of the large ultra-deep biogenic reef gas field in Yuanba area,where the previous“Kaijiang-Liangping shelf”model provides an insight for the discovery of the biological reef and bank on the platform margin.Systematic analysis of key geological conditions for hydrocarbon accumulation shows that the reef and bank reservoirs in Yuanba area are characterized by row and zonal distribution along“Kaijiang-Liangping shelf”,the bank in early and the reef in late,the reef in the front and the bank in the back,and dominated by lateral accretion and progradation.The major exploration target of high-quality reef-bank reservoirs are developed in Changxing Formation instead of in Feixianguan Formation,Three stages of fractures and dissolution,and dolomitization control the development of the high-quality reservoirs.Two sets of effective source rocks(Permian Dalong Formation and Wujiaping Formation)provide sufficient gas source for the large gas field.Three dimensional migration pathway system composed of micro-faults,micro-fractures and interlayer fissures facilitates the hydrocarbon migration and accumulation.The accumulation model of Yuanba gas field is characterized by the near-source accumulation,three-micro migration pathway system,lithological-stratigraphic reservoirs and tectonics controlling enrichment.According to the complex geological conditions such as ultra-deep reservoirs and multiple pressure systems in Yuanba gas field,several key technologies are developed during hydrocarbon exploration and development,including fine prediction of ultra-deep reef-bank reservoirs and identification of gas and water,fine-scale reservoir description and characterization of complex thin and small reef gas reservoirs,optimal&fast drilling of ultra-deep horizontal well,geo-steering of ultra-deep horizontal well for complex reef and bank.All these technologies resulted in the efficient exploration and development of Yuanba gas field and accelerated the innovation of theoretical technology and methods for ultra-deep reservoirs.