The implementation of high pressure die casting （HPDC） filling process modeling based on smoothed particle hydrodynamics （SPH） was discussed. A new treatment of inlet boundary was established by discriminating flu...The implementation of high pressure die casting （HPDC） filling process modeling based on smoothed particle hydrodynamics （SPH） was discussed. A new treatment of inlet boundary was established by discriminating fluid particles from inlet particles. The roles of artificial viscosity and moving least squares method in the present model were compared in the handling pressure oscillation. The final model was substantiated by simulating filling process in HPDC in both two and three dimensions. The simulated results from SPH and finite difference method （FDM） were compared with the experiments. The results show the former is in a better agreement with experiments. It demonstrates the efficiency and precision of this SPH model in describing flow pattern in filling process.展开更多
Vacuum differential pressure casting has advantages of smelting in vacuum, filling steadily, solidifying under high pressure. Process parameters of filling and solidification are important to the final castings’ form...Vacuum differential pressure casting has advantages of smelting in vacuum, filling steadily, solidifying under high pressure. Process parameters of filling and solidification are important to the final castings’ forming properties, the parameters include vacuum degree, gas flow, filling velocity, filling pressure, rising pressure velocity, holding pressure and keeping pressure time. By casting copper alloy impeller, we calculated and deduced the gas flow, filling velocity, filling pressure, rising pressure velocity, holding pressure, and measured the keeping pressure time during experiment. Ultimately we convinced these parameters through experiment and successfully produced the impeller.展开更多
基金Project (2009Z001) supported by the Important Item in Guangdong-Hong Kong Key Project, ChinaProject (2010B090400297) supported by the Cooperation Project in Industry, Education and Research of Guangdong Province and Ministry of Education of China
文摘The implementation of high pressure die casting （HPDC） filling process modeling based on smoothed particle hydrodynamics （SPH） was discussed. A new treatment of inlet boundary was established by discriminating fluid particles from inlet particles. The roles of artificial viscosity and moving least squares method in the present model were compared in the handling pressure oscillation. The final model was substantiated by simulating filling process in HPDC in both two and three dimensions. The simulated results from SPH and finite difference method （FDM） were compared with the experiments. The results show the former is in a better agreement with experiments. It demonstrates the efficiency and precision of this SPH model in describing flow pattern in filling process.
文摘Vacuum differential pressure casting has advantages of smelting in vacuum, filling steadily, solidifying under high pressure. Process parameters of filling and solidification are important to the final castings’ forming properties, the parameters include vacuum degree, gas flow, filling velocity, filling pressure, rising pressure velocity, holding pressure and keeping pressure time. By casting copper alloy impeller, we calculated and deduced the gas flow, filling velocity, filling pressure, rising pressure velocity, holding pressure, and measured the keeping pressure time during experiment. Ultimately we convinced these parameters through experiment and successfully produced the impeller.
