Modeling of Heat Transfer and Steam Condensation Inside a Horizontal Flattened Tube

This work investigates the steam condensation phenomena in an air-cooled condenser.The considered horizontal flattened tube has a 30 mm hydraulic diameter,and its length is a function of the steam quality with a limit value between 0.95 and 0.05.The mass flow rate ranges from 4 to 40 kg/m^(2).s with a saturated temperature spanning an interval from 40°C to 80°C.A special approach has been implemented using the Engineering Equation Solver(EES)to solve a series of equations for the two-phase flow pattern and the related heat transfer coefficients.A wavy-stratified structure of the two-phase flow has been found when the mass rate was between 4 and 24 kg/m^(2).s.In contrast,an initially annular flow is gradually converted into a wavy stratified flow(due to the condensation process taking place inside the flattened tube)when the considered range ranges from 32 to 40 kg/m^(2).s.

Theoretical Research on R245fa Condensation Heat Transfer inside a Horizontal Tube

Numerical simulation on R245fa condensation inside an inner diameter of 8 mm horizontal tube is researched in this paper. The effect of variation in velocity, condensation temperature and superheat of inlet steam and variation in cooling water temperature on heat transfer coefficient are investigated as a parametric study. Condensation process of steam has been successfully modeled by applying a user defined function (UDF) added to the commercial computational fluid dynamics (CFD) package. By analyzing the corresponding condensate contours and the curves of local heat transfer coefficient, the relationships between condensation heat transfer coefficient and various parameters of R245fa inside horizontal tube are obtained. It shows that the heat transfer coefficient increases by the increase in velocity, condensation temperature and superheat of inlet steam and the decrease in cooling water temperature. The errors between the heat transfer coefficient of simulation result and model of Wang and Shah are within ±30%. The parametric study will provide the basis for designing efficient heat exchangers of R245fa.

Effects of tube cross-sectional shapes on flow pattern, liquid film and heat transfer of n-pentane across tube bundles

The heat transfer of hydrocarbon refrigerant across tube bundles have been widely used in refrigeration.Three-dimensional simulation model using volume of fluid(VOF) was presented to study the effects of tube shapes on flow pattern, film thickness and heat transfer of n-pentane across tube bundles, including circle, ellipse-shaped, egg-shaped and cam-shaped tube bundles. Simulation results agree well with experimental data in the literature. The liquid film thickness of sheet flow and heat transfer for different tube shapes were obtained numerically. The flow pattern transition occurs lower vapor quality for ellipse-shaped tube than other tube shapes. For sheet flow, the liquid film on circle tube and ellipseshaped tube is symmetrically distributed along the circumferential direction. However, the liquid film on egg-shaped tube at circumferential angles(θ) = 15°–60° is thicker than θ = 135°–165°. The liquid film on cam tube at θ = 15°–60° is slightly thinner than θ = 135°–165°. The liquid film thickness varies from thinner to thicker for ellipse-shaped, cam-shaped, egg-shape and circle within θ = 15°–60°. The effect of tube shape is insignificant on thin liquid film thickness. Ellipse-shaped tube has largest heat transfer coefficient for sheet flow. In practical engineering, the tube shape could be designed as ellipse to promote heat transfer.

Filmwise Condensation Heat Transfer Enhancement with Dropwise and Filmwise Coexisting Condensation Surfaces

Six surfaces were prepared with defferent surface division patterns for the experimental investigationof steam condensation heat transfer characteristics for dropwise and filmwise coexisting(DFC)condensationsurfaces under atmospheric pressure Dropwise condensation(DWC)was promoted with an ultrathin polytetrafluoroethylene(PTFE)film,which was prepared by the dynamic ion-beam mixed implantation(DIMI)method.The results showed that the condensation phenomena at the intersection between the dropwise andfilmwise condensation regios were quite different for different relative positions of the dropwise and filmwisecondensation regions.The experimental results revealed that the condensation heat transfer characteristics werehighly influenced by the surface division number and the relative area ratio of the dropwise and filmwise conden-sation regions.The impact of thesc findings on heat transfer enhancement mechanism for condensation heattransfer is discussed in detail.

Numerical analysis of heat transfer enhancement on steam condensation in the presence of air outside the tube

In loss-of-coolant accidents,a passive containment heat removal system protects the integrity of the containment by condensing steam.As a large amount of air exists in the containment,the steam condensation heat transfer can be significantly reduced.Based on previous research,traditional methods for enhancing pure steam condensation may not be applicable to steam–air condensation.In the present study,new methods of enhancing condensation heat transfer were adopted and several potentially enhanced heat transfer tubes,including corrugated tubes,spiral fin tubes,and ring fin tubes were designed.STAR-CCM+was used to determine the effect of enhanced heat transfer tubes on the steam condensation heat transfer.According to the calculations,the gas pressure ranged from 0.2 to 1.6 MPa,and air mass fraction ranged from 0.1 to 0.9.The effective perturbation of the high-concentration air layer was identified as the key factor for enhancing steam–air condensation heat transfer.Further,the designed corrugated tube performed well at atmospheric pressure,with a maximum enhancement of 27.4%,and performed poorly at high pressures.In the design of spiral fin tubes,special attention should be paid to the locations that may accumulate high-concentration air.Nonetheless,the ring-fin tubes generally displayed good performance under all conditions of interest,with a maximum enhancement of 24.2%.

Numerical Study on Heat Transfer Enhancement for Use of Corrugated, Nodal and Horizontal Grain Tubes

With isopentane as working fluid, the heat transfer performances for corrugated, nodal and horizontal grain tubes are simulated. The structural parameters of the three kinds of tubes are compared with those of the plain tube. The numerical results using computational fluid dynamics are validated with theoretical values. For the corrugated, nodal and horizontal grain tubes, the heat transfer enhancements(HTEs) are 2.31—2.53, 1.18—1.86 and 1.02—1.31 times of those of the plain tube, respectively. However, the improved HTEs are at the expense of pressure losses. The drag coefficients are 6.10—7.09, 2.06—11.03 and 0.53—1.83 higher, respectively. From the viewpoint of comprehensive heat transfer factor, the corrugated tube is recommended for engineering applications, followed by the horizontal grain tube.

Heat Transfer in Horizontal Copper Tube Heated by Electric Heating Process

Heat transfer from electrical and electronics component is essential for better performance of that electrical system,The maximum heat transfer from that system results long period durability.In most of the system base provided for equipments are very small and placed in a very complicated position.so heat transfer by forced convection is not easy for that purpose.The heat transfer by natural convection is the familiar technique used in electronics cooling;there is huge group of apparatus that lends itself to natural convection.This category consist of stand-alone correspondence such as modems and small computers having an array of printed circuit boards(PCB)accumulate within an area.Natural convection heat transfer in heated horizontal duct drive away heat from the interior surface is offered.The duct is open-ended and round in cross section.The test section is heated by provision of heating coils,where constant wall heat flux mentioned.Heat transfer experiment is carried out for channel of 50 mm.internal diameter and 4 mm thickness with length 600 mm.Ratios of length to diameter of the channel are taken as L/D=12.Wall heat fluxes maintained at q//=300 W/m2 to 3150 W/m2.A methodical investigational record for the local steady state natural convection heat transfer activities is obtained.The wall heating condition on local steady-state heat transfer phenomena are studied.The present experimental data is compared with the existing theoretical and experimental results for the cases of vertical smooth tubes.

Heat Transfer Characteristics of Dropwise Condensation of Steam on Vertical Polymer Coated Plates

The plasma polymerization method and dynamic ion-beam mixed implantation method were employed to coat ultra-thin polymer films on copper plates. Experiments indicated that steady dropwise condensation of steam at atmospheric pressure occurred. The condensation heat transfer coefficients increased by approximately 3 and 5－7 times for the polytrimethylvinylsilane film and polytetrafluoroethylene film respectively, compared with the value for film condensation under the same experimental conditions. The temperatures on the condensing surface and inside the test block were found to be rapidly and randomly fluctuated. The properties of the coated films and advantages of the methods used in this investigation were discussed briefly.

Research on the effect of Reynolds correlation in natural convection film condensation

Film condensation is a vital phenomenon in the nuclear engineering applications,such as the gas-steam pressurizer design,and heat removing on containment in the case of postulated accident.Reynolds number in film condensation can be calculated from either the mass relation or the energy relation,but few researches have distinguished the difference between them at present.This paper studies the effect of Reynolds correlation in the natural convection film condensation on the outer tube.The general forms of the heat transfer coefficient correlation of film condensation are developed in different flow regimes.By simultaneously solving a set of the heat transfer coefficient correlations with Re_(mass) and Re_(energy),the general expressions for Re_(mass) and Re_(energy) and the relation between the corresponding heat transfer coefficients are obtained.In the laminar and wavefree flow regime,Re_(mass) and Re_(energy) are equivalent,while in the laminar and wavy flow regime,Re_(mass) is much smaller than Re_(energy),and the deviation of the corresponding average heat transfer coefficients is about 30% at the maximum.In the turbulent flow regime,the relation of Re_(mass) and Re_(energy)is greatly influenced by Prandtl number.The relative deviation of their average heat transfer coefficients is the nonlinear function of Reynolds number and Prandtl number.Compared with experimental results,the heat transfer coefficient calculated from Re_(energy) is more accurate.

Convective Boiling of Near-Azeotropic Refrigerant R410A in the Horizontal Micro-fin Tube

Using near-azeotropic refrigerant R410A as the working fluid, the experimental studies on the horizontal micro-fin tubes were conducted. Several factors affecting heat transfer coefficients were analyzed, and the characteristics of flow boiling of the refrigerant in the horizontal micro-fin tubes were discussed. The local heat transfer coefficients increase with mass flux, heat flux and quality. And the heat transfer enhancement factor of those testing tubes is about 1.6 to 2.2.

Numerical Study on Flow Heat Transfer Characteristics of Horizontal Tube Falling-Film Evaporator

As an efficient and energy-saving heat exchange technology, horizontal tube falling film evaporation has a great application prospect in refrigeration and air conditioning. The three-dimensional models of falling film flow evaporation outside horizontal single tube and inside evaporator were established, and the accuracy of flow and heat transfer simulation process was verified by comparison. For horizontal single tube, the results showed that total heat transfer coefficient was low and increased with larger spray density and evaporation temperature. The thickness of liquid film outside tube decreased gradually with the increase of tube diameter, and the total heat transfer coefficient of small tube diameter was significantly greater than that of the large tube diameter. The total heat transfer coefficient presented an increasing trend with larger liquid distribution height and density. In addition, the fluctuation of tube axial liquid film thickness distribution decreased with larger liquid distribution density. For evaporator, the results indicated that part of liquid refrigerant was carried into the vapor outlet. The temperature of tube wall and fluid presented a gradually rising trend in vertical downward direction, while tube wall temperature within the same horizontal and transverse row had little difference. The high-temperature zone on the outer wall of heat exchange tube moved towards the inlet and gradually decreased, and the outlet temperature of water in the tube also gradually decreased with the increase of refrigerant spray density. The local heat transfer coefficient of heat exchanger tube in the vertical direction presented a downward trend which was more obvious with the smaller spray density and it was obviously higher located in the middle of upper tube row and both sides of lower tube row for horizontal tube rows.

New experimental method for inundation effect of film condensation on horizontal tube bundle

Theory of film condensation heat transfer(FCHT) for vapor condensed on horizontal tube bundle(HTB) is vital to many industry processes.Meanwhile,the inundation effect is the key to model the film condensation heat transfer coefficient(CHTC) on HTB.This paper proposed a new experimental method,homologous method,to obtain the inundation effect precisely.Based on the requirements of the new test method,a new test facility was designed and established.Then,the superiority of homologous method for inundation effect was investigated based on experiment result and theoretic analysis.The results showed that the homogenous method can effectively control the experimental error of inundation effect,which is less than 50% of the error of CHTC,and less than 30% of the error of the inundation effect gained by routine method.The new test facility built for the homogenous method is excellent in obtaining the accurate inundation effect of film condensation on HTB.All the result is a foundation of the theoretical development of the FCHT on HTB.

A 2D numerical study on the condensation characteristics of three non-azeotropic binary hydrocarbon vapor mixtures on a vertical plate

To improve the transportation efficiency and reduce the supply cost,the liquefaction becomes an important technology to store and transport the natural gas.During the liquefaction,the various components(e.g.propane,ethane,methane etc.)undergo fractional condensation phenomenon due to their different boiling points.This means that when one component condenses,others play a role of non-condensable gas(NCG).In order to reveal the influence mechanism of NCG on this condensation process,a numerical method was employed in this paper to study the condensation characteristics of three non-azeotropic binary hydrocarbon vapor mixtures,namely the propane/methane(80%–95%),ethane/methane(65%–85%)and methane/nitrogen(2%–13%)mixtures,on a vertical plate.The model was proposed based on the diffusion layer model,and the finite volume method was used to solve the governing equations.A user defined function was developed by cell iterative method to obtain the source terms in the condensation process.The numerical results show that the gas phase boundary layer formed by the NCG becomes the main resistance to the reduction of heat transfer coefficient.And for the above three mixtures,there is a negative correlation between the NCG concentration and the heat transfer coefficient.Meanwhile,the results show a good agreement with the experimental data,meaning that the proposed model is reliable.Three mixtures within same non-condensable mole fraction of 20%were also investigated,indicating that the mixtures with a higher binary hydrocarbon molecular ratio have a lower heat transfer coefficient.As a result,the presence of the lighter NCG contributes to a thicker boundary layer.

水平管降膜换热器性能规律研究进展

水平管降膜换热器具有热质传递效率高、阻力小、结构简单等优点,被广泛应用于化工等传统领域及能源利用的节能减排领域。降膜换热器内部发生复杂的流动及传热传质相互耦合过程。介绍了实验及模拟研究手段的进展,综述了不同操作参数(气体温度、流向及流量,溶液流量、温度及浓度,内部媒介流量及温度等)与结构参数(管径、管间距等)对水平管降膜管间流型、液膜厚度与润湿性等流动特性的影响规律,以及对蒸发传热特性、吸收传热传质特性等换热器性能的影响规律,包括整体性能和局部微细特征,为水平管降膜换热器的性能优化提供理论支撑。指出在不同气流特征以及多因素相互作用下多维度的局部流动与传热传质性能的耦合影响规律以及强化换热手段会是水平管降膜换热器未来研究的重点方向。

Experimental Study on Condensation Heat Transfer Characteristics of R410A in Short Vertical Tubes

An experimental study on condensation heat transfer of R410 A in short vertical tubes(8.02 mm ID and 10.7mm ID) was presented. Experiments were performed in eight short copper tubes length varied from 300 mm to 600 mm at mass fluxes range of 58–246 kg m-2s-1 and saturation temperature of 38℃. Effects of mass flux, tube length on condensation heat transfer coefficient were investigated. The distribution of temperature, thickness of condensate film and local condensation heat transfer coefficient along the tube were also analyzed.. It is indicated that the entrance effect played an important role in condensation heat transfer of vertical tube, and the influence of entrance effect on average condensation heat transfer coefficients will weaken with the length of tube in the experimental condensation. The experimental results were compared with four well known correlations available in literatures, and the Chen correlation shows good agreement with the experimental data but with ±40% deviation. A new modified condensation heat transfer correlation with 12.7% mean deviation was developed to predict the condensation heat transfer coefficients in short vertical tube based on the experimental data.

Experimental Study on Condensation Heat Transfer Characteristics inside an Inclined Wave-Finned Flat Tube of Direct Air-Cooling System

In this paper,the condensation heat transfer characteristics of parallel flow and counter flow inside an inclined wave-finned flat tube is investigated experimentally.The condensation heat transfer coefficients are analyzed based on the experimental results.Results of experiments show that condensation heat transfer coefficient decreases as the temperature difference Δt=ts-tw increases and mass flow rate decreases.The parallel flow has a similar development with the counter flow,and the condensation heat transfer coefficient of counter flow is less than that of parallel flow under the same air cooling conditions.In addition,condensation heat transfer coefficient correlations are also obtained under experimental ranges.The calculations agree well with the measured data and the agreement is seen to be within ±4% for the parallel flow and ±5% for the counter flow.

水平内螺纹管中超临界RP-3航空煤油换热数值研究

针对航空换热器的应用,对水平内螺纹管中RP-3航空煤油的超临界换热进行了数值研究,着重考察煤油压力和螺纹升角对换热的影响。基于管截面温度、密度、局部质量流速、流线分布状况,揭示周向非均匀传热恶化的机理。通过类气膜温度梯度和旋流动能的演变以定量表征类气膜程度和旋流强度。提出了适用于周向四个位置努塞尔数预测的换热关联式。结果表明:流动性差的类气膜在冷流体和热壁面之间形成阻隔,导致传热恶化问题。浮升力作用致使流场和温度场出现畸变,类气膜厚度周向不均,产生局部超厚类气膜,对应的传热恶化加剧。厚类气膜区和二次流涡在浮升力和螺纹旋流耦合机制下沿流动方向不断逆时针改变位置。提高煤油压力有利于削弱和延后类气膜效应,且使旋流强度下降。随着螺纹升角增大,类气膜效应略有削弱和后延,旋流强度显著提高。换热关联式预测偏差普遍位于±10%的误差范围。

R513A在水平螺纹管内冷凝换热性能与压降

为研究R513A在内螺纹管中的冷凝换热性能与流动特性,通过实验对R513A在外径为12.7 mm和9.52 mm的光滑管和内螺纹管中的冷凝换热系数和压降进行分析,实验工况为:质量流速50—270 kg/(m^(2)·s),冷凝温度33、35、38、40℃。结果表明:R513A与R134a在光滑管内的冷凝换热系数差值为-18.8%—-25.5%,在螺纹管内差值为-5.5%—0.8%,螺纹管对于R513A的管内冷凝换热效果的增强更为显著;R513A的压降比R134a低5.6%—17.8%;随着管径的减小,R513A的管内冷凝换热系数和压降均增大。Oliver关联式对所测试螺纹管的管内冷凝换热系数的预测精度最高,平均误差值约为14.56%;对于管内压降的预测,所选关联式的计算结果与部分实验值存在较大误差;新拟合的压降关联式对R513A在内螺纹管内冷凝的压降预测结果较好,95.32%的数据点在30%误差线之内。

水平微肋管内R513A冷凝换热特性研究

采用实验方法研究了R513A在光管和不同齿密度微肋管内的冷凝换热性能,并通过对比冷凝换热系数实验值与关联式的预测值,探究了现有关联式对R513A的适用性,实验在冷凝温度33、35、38℃,质量流速50~150 kg/(m^(2)·s)的工况范围内进行。实验结果表明:冷凝换热系数随质量流速的增大而增大,在低质量流速区域,微肋管的冷凝换热系数增长幅度更大;随着齿密度的增加,管内换热面积增大,但管内表面张力作用增强,相应的流动阻力增强,强化传热作用被削弱;与R134a相比,微肋管对R513A的强化传热效果更优;对于光管,Bashar关联式的预测效果最佳,Cavallini关联式与Dobson关联式在低质量流速区域的预测误差偏大;对于微肋管,Yu关联式的预测效果最理想,Cavallini关联式与Kedzierski关联式均低估了管内冷凝换热特性。以Kedzierski关联式为基础,拟合了新的修正关联式,修正关联式的预测值与实验值的一致性较好,其平均绝对误差与标准差分别为7.8%、8.5%。