Anisotropy of mechanical properties of 2297-T87 Al–Li alloy thick plates

The tensile properties of 2297-T87 Al–Li alloy thick plates at different thickness position and in different direction were analyzed via tensile testing,optical microscopy(OM),X-ray diffraction(XRD),scanning electron microscopy(SEM),energy dispersive spectrometry(EDS),and transmission electron microscopy(TEM).Results indicated that the ultimate tensile strength(UTS)and yield strength(YS)of the alloy decreased firstly and then increased from the 1/8T position to the 1/2T position,whereas elongation to failure(Ef)decreased gradually such that its value along the rolling direction(RD)was higher than those along the transverse direction(TD)at the same thickness position.From the 1/8T position to the 3/8T position of the alloy,the UTS and YS along the TD were higher than those along the RD.At the 1/2T position of the alloy,the UTS,YS,and Ef along the RD were the highest,whereas those along the normal direction(ND)were the lowest.Microstructural observations further revealed that the anisotropy of tensile properties was related to grain morphology,crystal texture,second-phase particles,and Li atom segregation.

Impact Damage Identification of Aluminum Alloy Reinforced Plate Based on GWO-ELM Algorithm

As a critical structure of aerospace equipment,aluminum alloy stiffened plate will influence the stability of spacecraft in orbit and the normal operation of the system.In this study,a GWO-ELM algorithm-based impact damage identification method is proposed for aluminum alloy stiffened panels to monitor and evaluate the damage condition of such stiffened panels of spacecraft.Firstly,together with numerical simulation,the experimental simulation to obtain the damage acoustic emission signals of aluminum alloy reinforced panels is performed,to establish the damage data.Subsequently,the amplitude-frequency characteristics of impact damage signals are extracted and put into an extreme learning machine(ELM)model to identify the impact location and damage degree,and the Gray Wolf Optimization(GWO)algorithm is employed to update the weight parameters of the model.Finally,experiments are conducted on the irregular aluminum alloy stiffened plate with the size of 2200 mm×500 mm×10 mm,the identification accuracy of impact position and damage degree is 98.90% and 99.55% in 68 test areas,respectively.Comparative experiments with ELM and backpropagation neural networks(BPNN)demonstrate that the impact damage identification of aluminum alloy stiffened plate based on GWO-ELM algorithm can serve as an effective way to monitor spacecraft structural damage.

Shear deformation and plate shape control of hot-rolled aluminium alloy thick plate prepared by asymmetric rolling process

Asymmetric rolling （ASR）, as one of severe plastic deformation （SPD） methods to make ultra-fine materials with enhanced performance is mainly used to prepare foil and thin strip. The asymmetrical rolling was achieved by adjusting the diameters of the upper roll and the bottom roll and was used to prepare hot-rolled thick plate of 5182 aluminium alloy. The shear deformation and plate shape control were experimentally studied. The experimental results show that asymmetrical rolling has a significant effect on metal deformation stream and can somehow refine microstructure and improve the uniformity of microstructure and properties. The asymmetrical rolling process can also reduce the rolling force. However, bending of rolling plate often happens during asymmetrical rolling process. The factors affecting the bending were discussed.

Anisotropy of localized corrosion in 7050-T7451 Al alloy thick plate

The corrosion anisotropy of 7050-T7451 A1 alloy thick plate in NaCI solution was investigated by immersion tests, slow strain rate testing （SSRT） technique, potentiodynamic and anode polarization measurements, optical microscropy （OM） and scanning electron microscopy （SEM） observations. The results show that the thick plate exhibits severe corrosion anisotropy due to the microstructure anisotropy. The observations of immersion surfaces together with the analysis of polarization curves reveal that the differences of the corrosion morphologies on various sections in this material are mainly related to the area fraction of the remnant second phase, and higher area fraction displays worst corrosion resistance. The stress corrosion cracking （SCC） susceptibility of different directions relative to the rolling direction is assessed by SSRT technique, ranked in the order： S direction 〉 L direction 〉 T direction. The result show that the smaller the grain aspect ratio, the better the corrosion resistance to SCC.

Influence of dent on residual ultimate strength of 2024-T3 aluminum alloy plate under axial compression

Drop-weight impact tests were conducted on 2024-T3 aluminum plates with five types of impactors, and then the effects of the dent on the residual ultimate strength of the 2024-T3 specimens were investigated through axial compression tests. Results indicate that with increase in dent depth, the five types of dents affect the ultimate strength of the plate in different trends. Nevertheless, other than the plate global deflection caused by impacting, the dent itself has unremarkable effect on the ultimate strength. The mathematical expressions are derived regarding the relationship between impact energy factor and the dent depth factor as well as the compressive ultimate strength reduction rate and the dent depth factor.

Reverse deep drawability of 5A06 aluminum alloy plate at elevated temperatures

In order to avoid the occurrence of fracture at room temperature in reverse deep drawing of aluminum alloy plate, the warm reverse deep drawing method was proposed. The experiments were conducted at room temperature, 280 and 360 ℃ with a 4.5 mm thick 5A06 aluminum alloy plate. The effect of temperature, blank-holding force and gap on the fracture and wrinkle of the reverse deep drawing process was investigated. A fully coupled thermal-mechanical simulation was carried out to obtain the stress distribution through the commercial software of Abaqus/Explicit. The results show that the fracture is avoided at 280 ℃ since the bending-induced stress gradient in the transient area between the inside corner and the straight wall decreases from 505 MPa at RT to 72 MPa at 280 ° C. Although the fracture is avoided as the temperature increases, the wrinkle occurs at the outside die corner at temperature over 280 ° C, where the circumferential compressive stress becomes larger than that at the inside. As the temperature increases to 360 ℃, the fracture occurs due to the excessive softening, the tensile stress in the straight wall reaches rapidly to the tensile strength at the beginning of reverse deep drawing. When 1.5t （t=4.5 mm） blank holding gap is applied at 280 ℃, both the fracture and wrinkle can be avoided, and 420 mm deep cups are drawn successfully.

Surface quality, microstructure and mechanical properties of Cu-Sn alloy plate prepared by two-phase zone continuous casting

Cu-4.7%Sn （mass fraction） alloy plate was prepared by the self-developed two-phase zone continuous casting （TZCC） process. The relationship between process parameters of TZCC and surface quality of the alloy plate was investigated. The microstructure and mechanical properties of the TZCC alloy plate were analyzed. The results show that Cu-4.7%Sn alloy plate with smooth surface can be obtained by means of reasonable matching the entrance temperature of two-phase zone mold and the continuous casting speed. The microstructure of the TZCC alloy is composed of grains-covered grains, small grains with self-closed grain boundaries, columnar grains and equiaxed grains. Compared with cold mold continuous casting Cu-4.7%Sn alloy plate, the room temperature tensile strength and ductility of the TZCC alloy plate are greatly improved.

Construction and solution of strain model along thickness of aluminum alloy plate under plastic deformation

A thickness strain model of aluminium alloy plate under plastic deformation,based on thin plate assumption was proposed.It is found that when ratio of stress fractions is constant during in-plane loading,ratios of strain components under various loading conditions are linearly related and these points of ratios form a η-η line.Under these simple loadings,strains in thickness direction can be easily calculated by the η-η line equation without integral and differential work.When the plate is under more complicated loading conditions,the thickness can be computed by the proposed optimization and piecewise calculation model.Validation computations indicate that the relative error of the results of the presented model is less than 0.75% compared with the proven theories and FE simulation.Therefore,the developed model can be applied to engineering calculation,e.g.pre-stretching analysis of aerospace aluminium thick plate,with acceptable accuracy.

Ageing behavior of an Al-Zn-Mg-Cu alloy pre-stretched thick plate

The ageing behavior of a pre-stretched thick plate of Al-Zn-Mg-Cu alloy was systemically studied including one-step ageing, two-step ageing, and retrogression and reageing treatment （RRA）. One-step ageing of the alloy resulted in peak ultimate tensile strengths of 595 and 575 MPa after 22 and 6 h at 120 and 135°C, respectively. The strengthening phase in peak aged （T6 temper） alloy contained GP zones and the η′ phase predominantly. After two-step ageing, the electrical conductivity was increased markedly, but the pre-stretched thick plate sacrificed a great loss of strength. RRA treatment provided a method for maintaining the strength close to that obtained by T6 temper and for obtaining the high electrical conductivity close to that obtained by T7 temper; the ultimate tensile strength and electrical conductivity were 583 MPa and 21.0 MS/m, respectively. TEM analysis of T7 and RRA specimens revealed two types of precipitates that contributed to age strengthening i.e. the η′ and η phases.

Relationship between microstructure and mechanical properties of 5083 aluminum alloy thick plate

The microstructure and mechanical properties of 105 mm thick 5083 aluminum alloy hot rolled plate were investigated by metallurgical microscope, scanning electron microscope and tensile testing machine, and three major characteristic problems in mechanical properties inhomogeneity were explained. The results show that the mechanical properties of the rolled plate are inhomogeneous along the thickness direction. From the surface to the center, the strength shows an inverted "N" shape change and the elongation presents a semi "U" shape change. Several similar structural units composed of long fibrous grains(LFG) and short fibrous grains bands(SFGB) exist in a special layer(Layer 2) adjacent to the surface. This alternating layered distribution of LFG and SFGB is conducive to improving the plasticity by dispersing the plastic deformation concentrated on the boundary line(BL) between them. However, their different deformability will cause the alternation of additional stresses during the hot rolling, leading to the strength reduction. The closer the location to the center of the plate is, the more likely the recovery rather than the recrystallization occurs. This is the possible reason for the unnegligible difference in strength near the central region(Layer 4 and Layer 5).

Microstructure and impact mechanical properties of multi-layer and multi-pass TIG welded joints of Al-Zn-Mg alloy plates

The microstructure and mechanical properties of multi-layer multi-pass TIG welded joints of Al-Zn-Mg alloy plates were studied.The phase constituent and microstructure of different regions of the welded joints were characterized by scanning electron microscopy(SEM),X-ray diffraction(XRD),transmission electron microscopy(TEM)and energy disperse spectrum(EDS),while the mechanical properties were evaluated according to the impact test.A dispersively distributed spherical and needle-likeη(MgZn2)phase was obtained in the welding seam.The phase composition of the heat-affected zone(HAZ)wasα(Al)+η(MgZn2)+Al6Mn,and there were a large number of dispersively precipitated nanoscale particles.The welded joint zone had the highest impact toughness as compared with the other parts of the joint.The MgZn2 phase in the weld zone contributed to the improved toughness of the joint.Al2 MgCu phase in HAZ was proven to act as a crack source during fracture.

Effect of pre-deformation of rolling combined with stretching on stress corrosion of aluminum alloy 2519A plate

The effect of the pre-deformation of rolling combined with stretching on the stress corrosion cracking resistance of aluminum alloy 2519A was studied by means of the slow strain rate technique at 10-6 s-1. The tensile strength and stress corrosion index of the alloy plate with 7% rolling plus 3% perpendicular stretching were 481 MPa and 0.0429, respectively, showing better mechanical property and stress corrosion cracking resistance than those with 4% rolling plus 3% parallel stretching or 7% rolling plus 3% parallel stretching, which is due to its finer and denser precipitates within the grains, discontinuous grain boundary precipitates, as well as more narrow precipitate-free zone width. Such microstructure is attributing to the denser and more homogeneously distributed dislocations which are produced by the pre-deformation.

Effect of large strain cross rolling on microstructure and properties of Al-Li alloy plates with high magnesium content

Transmission electron microscopy(TEM),electron backscattered diffraction imaging(EBSD)and X-ray diffractometry were used to analyze the microstructure and texture characteristics of Al-9.8Mg-1.5Li-0.4Mn alloy cross-rolled and extruded plates,and the tensile properties and deep drawing performance were measured.The results show that the occurrence of dynamic recrystallization was promoted,the grains were refined and the preferred orientation of the recrystallized grains was improved by large strain cross rolling.Compared with CBA and CCB rolling methods,CBB rolling method significantly reduced the orientation density of the typical Brass texture{110}?112?in the extruded plates.The orientation densities of Copper texture{112}?111?and Brass texture{110}?112?on theβorientation line in the CBB rolled plates were the lowest,and there were no typical texture features in the plates.Meanwhile,better deep drawing could be gained in the CBB rolled plates,and the mechanical properties of the 0°,45°and 90°directions were basically the same.The tensile strength,yield strength and elongation at room temperature for the CBB rolled plates were 617 MPa,523 MPa and over 20.1%,respectively.The deviation of the mechanical properties at different directions was less than 3%.

A Study on Friction Stir Welding of 12mm Thick Aluminum Alloy Plates

Most of the investigations regarding friction stir welding(FSW)of aluminum alloy plates have been limited to about 5 to 6mm thick plates.In prior work conducted the various aspects concerning the process parameters and the FSW tool geometry were studied utilizing friction stir welding of 12 mm thick commercial grade aluminum alloy.Two different simple-tomanufacture tool geometries were used.The effect of varying welding parameters and dwell time of FSW tool on mechanical properties and weld quality was examined.It was observed that in order to achieve a defect free welding on such thick aluminum alloy plates,tool having trapezoidal pin geometry was suitable.Adequate tensile strength and ductility can be achieved utilizing a combination of high tool rotational speed of about 2000 r/min and low speed of welding around 28 mm/min.At very low and high dwell time the ductility of welded joints are reduced significantly.

STUDY ON THE RESPONSE TO LOW-VELOCITY IMPACT OF A COMPOSITE PLATE IMPROVED BY SHAPE MEMORY ALLOY

Improvement from the pseudo-elastic effect of shape memory alloy （SMA） on the low-velocity impact （LVI） resistance of a composite plate is investigated by the finite element method （FEM）. The stiffness matrix of the dynamic finite element equation is established step by step and the martensite fraction is obtained at each time step. The direct Newmark integration method is employed in solving the dynamic finite element equation, while the impact contact force is determined using the modified Hertz＇s law. It is found that SMA can effectively improve the performance of a composite structure subjected to low-velocity impact. Numerical results show that the deflection of a SMA-hybrid composite plate has been reduced approximately by thirty percent when the volume fraction of the embedded SMA reaches 0.3.

Transverse stress-strain evolution during welding of thin aluminum alloy plate

The FE simulation results of transverse stresses and strains during welding of thin aluminum alloy plate are presented. The results indicate that restraint condition is the main factor that determines whether or not hot cracking will occur. With rigid restraint hot cracking (crater cracking) will occur at the arc-stopping end, and such cracking usually will not occur without external restraint. But under restraint-free condition it is easy for terminal cracks to occur.

Calculation and experimental study on heating temperature field of super-high strength aluminum alloy thick plate

Stepped heating treatment has been applied to aluminum alloy thick plate to improve the mechanical performance and corrosion resistance.Accurate temperature control of the plate is the difficulty in engineering application.The heating process,the calculation of surface heat transfer coefficient and the accurate temperature control method were studied based on measured heating temperature for the large-size thick plate.The results show that,the temperature difference between the surface and center of the thick plate is small.Based on the temperature uniformity,the surface heat transfer coefficient was calculated,and it is constant below300°C,but grows greatly over300°C.Consequently,a lumped parameter method(LPM)was developed to predict the plate temperature.A stepped solution treatment was designed by using LPM,and verified by finite element method(FEM)and experiments.Temperature curves calculated by LPM and FEM agree well with the experimental data,and the LPM is more convenient in engineering application.

Nonlinear dynamic characteristics and optimal control of a giant magnetostrictive film-shaped memory alloy composite plate subjected to in-plane stochastic excitation

The nonlinear dynamic characteristics and optimal control of a giant magnetostrictive film （GMF）-shaped memory alloy （SMA） composite plate subjected to in-plane stochastic excitation are studied. GMF is prepared based on an SMA plate, and combined into a GMF-SMA composite plate. The Van der Pol item is improved to explain the hysteretic phenomena of GMF and SMA, and the nonlinear dynamics model of a GMF-SMA composite cantilever plate subjected to in-plane stochastic excitation is developed. The stochastic stability of the system is analyzed, and the steady-state probability density function of the dynamic response of the system is obtained. The condition of stochastic Hopf bifurcation is discussed, the reliability function of the system is provided, and then the probability density of the first-passage time is given. Finally, the stochastic optimal control strategy is proposed by the stochastic dynamic programming method. Numerical simulation shows that the stability of the trivial solution varies with bifurcation parameters, and stochastic Hopf bifurcation appears in the process; the system＇s reliability is improved through stochastic optimal control, and the first- passage time is delayed. A GMF-SMA composite plate combines the advantages of GMF and SMA, and can reduce vibration through passive control and active control effectively. The results are helpful for the engineering applications of GMF-SMA composite plates.

Rotating extrusion technique and its effect on quality of aluminum alloy thin-plate weldments

A new technique named rotating extrusion was proposed that uses rotating extrusion action to rectify residual distortion of aluminum alloy thin-plate weldments to improve mechanical properties of welded joints. The basic principle and device of rotating extrusion were introduced. The residual distortion and stresses in rotating extrusion weldments were compared with those in conventional weldments. The differences in microstructure and mechanical properties between conventional welded joints and rotating extrusion welded joints were investigated and analyzed in order to make clear the effect of rotating extrusion on the performance of aluminum alloy weldments. Experimental results show that rotating extrusion can enhance the hardness and tensile strength of aluminum alloy welded joints evidently. This method has also potential effect on extending the life of welded structures.

Prediction model of residual stress field in aluminum alloy plate

Residual stress distributions in 7075 aluminum alloy thick plates with different thicknesses and different quenching speeds were measured. A shape function of stress distribution was proposed based on the internal stress distribution characteristics of aluminum alloy. Using nonlinear regression technology,the function between stress value of key points on internal stress curve and surface stress of the plate was obtained. Based on the measured surface stress,stress value of key points and stress distribution shape,the internal stress distribution can be reconstructed. The experiments show that the model is of good engineering practicality.