Optimal Design Strategies of Femur Tumor Hyperthermia Based on Finite Element Analysis of Temperature Field

A 3D femoral model was built to obtain the three-dimensional temperature distribution of femur and its surrounding tissues and provide references for clinical applications. According to the relationship between gray-value and material properties,the model was assigned with various materials to make sure that it is more similar to the real femur in geometry and physical properties. 3D temperature distribution is obtained by using finite element analysis software ANSYS 11. 0 on the basis of heat conduction theory,Laplace equation,Pennes bio-heat transfer equation,thermo physical parameters of bone tissues,the boundary condition,and initial conditions. Taken the asymmetry of the 3D distribution of temperature into account,it is necessary to adopt the heating method with multiple heat sources. This method can ensure that the temperature fields match well with the tumor tissues and kill the tumor cells efficiently under the condition of protecting the normal tissues from damage. The analysis results supply important guidance for determining the needle position and the needle number and controlling the intensity of heating.

Finite element analysis of temperature and stress fields during selective laser melting process of Al−Mg−Sc−Zr alloy

A 3D finite element model was established to investigate the temperature and stress fields during the selective laser melting process of Al−Mg−Sc−Zr alloy.By considering the powder−solid transformation,temperaturedependent thermal properties,latent heat of phase transformations and molten pool convection,the effects of laser power,point distance and hatch spacing on the temperature distribution,molten pool dimensions and residual stress distribution were investigated.Then,the effects of laser power,point distance and hatch spacing on the microstructure,density and hardness of the alloy were studied by the experimental method.The results show that the molten pool size gradually increases as the laser power increases and the point distance and hatch spacing decrease.The residual stress mainly concentrates in the middle of the first scanning track and the beginning and end of each scanning track.Experimental results demonstrate the accuracy of the model.The density of the samples tends to increase and then decrease with increasing laser power and decreasing point distance and hatch spacing.The optimum process parameters are laser power of 325−375 W,point distance of 80−100μm and hatch spacing of 80μm.

Neumann stochastic finite element method for calculating temperature field of frozen soil based on random field theory

To study the effect of uncertain factors on the temperature field of frozen soil, we propose a method to calculate the spatial average variance from just the point variance based on the local average theory of random fields. We model the heat transfer coefficient and specific heat capacity as spatially random fields instead of traditional random variables. An analysis for calculating the random temperature field of seasonal frozen soil is suggested by the Neumann stochastic finite element method, and here we provide the computational formulae of mathematical expectation, variance and variable coefficient. As shown in the calculation flow chart, the stochastic finite element calculation program for solving the random temperature field, as compiled by Matrix Laboratory （MATLAB） sottware, can directly output the statistical results of the temperature field of frozen soil. An example is presented to demonstrate the random effects from random field parameters, and the feasibility of the proposed approach is proven by compar- ing these results with the results derived when the random parameters are only modeled as random variables. The results show that the Neumann stochastic finite element method can efficiently solve the problem of random temperature fields of frozen soil based on random field theory, and it can reduce the variability of calculation results when the random parameters are modeled as spatial- ly random fields.

Finite element analysis of temperature field during multi-layer multi-pass weld-based rapid prototyping

During weld-bused rapid prototyping, the component experiences complex thermal process. In this paper, the temperature field evolution, thermal cycle characteristics, and temperature gradients of multi-layer multi-puss weld-based rapid prototyping are investigated using three-dimensional finite element models presented. The single-puss weld-bused rapid prototyping experiment is carried out. Thermal cycles calculated agree with experimental measurements. Furthermore, simulated results indicate that there exist the pre-heating effect of the fore layer and the post-heating effect of the rear layer in the multi-layer multi-pass weld-based rapid prototyping. In the first layer, the heat accumulates obviously. After the first layer, the dimension increase of the high temperature region behind the molten pool is not obvious. The heat diffusion condition in the first layer is the best, the heat diffusion condition in the second layer is the worst, and the heat diffusion conditions in the higher layers improve gradually.

Application of Wavelet Finite Element Method to Simulation of the Temperature Field of Copier Paper

Simulation of the temperature field of copier paper in copier fusing is very important for improving the fusing property of reprography. The temperature field of copier paper varies with a high gradient when the copier paper is moving through the fusing rollers. By means of conventional shaft elements, the high gradient temperature variety causes the oscillation of the numerical solution. Based on the Daubechies scaling functions, a kind of wavelet based element is constructed for the above problem. The temperature field of the copier paper moving through the fusing rollers is simulated using the two methods. Comparison of the results shows the advantages of the wavelet finite element method, which provides a new method for improving the copier properties.

Finite element analysis on temperature field and residual stress of welding assembly for I-beam and end-plate

Based on full scale model of 1-beam and end-plate welding assembly with medium plate, welding temperature field and residual stress were simulated, infrared thermometers were employed to measure the real-time temperature Jbr verification purposes. Results show that the measured thermal cycle curves match well with the simulation result. Simulation results of welding residual stress indicate that the values of longitudinal and transverse stress on the upper surface of the plate are higher than the normal stress; higher tensile stresses exist at the end of the web weld toes and in the central area of the flange weld toes. The dangerous zones are located at the central areas of weld toes of the flange welds and near weld toes of the web welds.

Vacuum electron beam brazing technology and finite element analysis on temperature field of capillary to plate joint

Some parts with capillary to plate joint have important application in aerocrafi. Vacuum electron beam brazing （VEBB） technology is used to realize this jointing with capillaries. Firstly 3D finite element analysis model is built in this paper according to this special structure. And then ANSYS finite element analysis software is used to analyze brazing temperature field at different brazing parameters. The calculation results show that the temperature field of simulation has good agreement with that measured by experiment, which proves dependence of the model built in this paper. And also reference parameters could be provided for real brazing process through calculation in this model. Brazed joint of capiUary to plate with good performance is achieved using VEBB technology. The achievement of the study will be applied in aerocrafi in the future.

Effects of Curved Periacetabular Osteotomy on the Stress Fields of the Pubic Rami and Ischium: A Finite Element Model Analysis

Background: Postoperative pubic or ischial stress fracture may be a complication after curved periacetabular osteotomy (CPO). The discontinuity of the superior pubic rami is a risk factor for this complication. We investigated the stress field differences in standing and sitting positions after CPO. Methods: We used finite element analysis to assess the effects of inferior pubic rami and ischial fractures with or without discontinuity of superior pubic rami. We used the “union model”, obtained from a bony union at the osteotomy site of the superior pubic rami from 38-year-old woman who had undergone CPO for left hip dysplasia. We deleted the bony union region and created a discontinuity in the superior pubic rami equal to the non-union, creating the “discontinuity model”. We compared the stress field and stress value in the simulated standing and half weight-bearing positions on the operative side, one-legged standing position on the non-operative side, and the sitting position. Findings: In 4 cases, the inferior rami experienced the highest stress. Stress values in the discontinuity model were higher than those in the union model: 1.7 times in the case of one-legged standing on the operative side, 2.4 times in the case of half weight-bearing on the operative side, 3.8 times in the case of one-legged standing on the non-operative side, and 2.0 times in the sitting position, respectively. Interpretation: We recommend patients delay weight bearing on the operative side, avoid the sitting position as long as possible, and sit down slowly to prevent inferior pubic rami and ischial fractures after CPO.

THE COUPLED FEM ANALYSIS OF THE TRANSIENT TEMPERATURE FIELD DURING INERTIA FRICTION WELDING OF GH4169 ALLOY

The inertia friction welding process is a non-linear process because of the interaction between the temperature field and the material properties as well as the friction force. A thermo-mechanical coupled finite element model is established to simulate the temperature field of this process. The transient temperature distribution during the inertia friction welding process of two similar workpieces of GH4169 alloy is calculated. The region of the circular cross-section of the workpiece is divided into a number of four-nodded isoparametric elements. In this model, the temperature dependent thermal properties, time dependent heat inputs, contact condition of welding interface, and deformation of the flash were considered. At the same time, the convection and radiation heat losses at the surface of the workpieces were also considered. A temperature data acquisition system was developed. The temperature at some position near the welding interface was measured using this system. The calculated temperature agrees well with the experimental data. The deformation of the flash and the factor affecting the temperature distribution at the welding interface are also discussed.

STRESS FIELD ANALYSIS OF EXTRA-HEIGHT FORGING DIE USING FINITE ELEMENT METHOD

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Finite element analysis of the effect of micro-pore defect on linear friction welding of medium carbon steel

Micro-pore is a very common material defect. In the present paper, the temperature fields of medium carbon steel joints with and without micro-pore defect during linear friction welding （LFW） were investigated by using finite element method. The effect of micro-pore defect on the axial shortening of joints during LFW was examined. The x- and y-direction displacements of micro-pore during the LFW process were also studied. In addition, the shape of micro-pore after LFW was observed. The heat conducted from the weld inteace to the specimen interior. The fluctuation range of the temperature curves for the joint with micro-pore is larger than that without micro-pore. Position of micro-pore changes with the change of the friction time. The circular shape of micro-pore becomes oval after welding.

Finite element synthesized analysis of the forming process of spiral welded pipe

Numerical simulation concerning the forming and welding process of spiral welded pipe was conducted, which included three steps ： the first step was the stress analysis when the spiral was formed, and then the stress was regarded as initial condition of melding during the temperature field analysis in the process of welding, the last step was the thermal stress analysis of the weld seam after the welding was over. Moreover, when the steel strip was pushed, the stress was also calculated by non-linearity contact technology using Abaqus Software. By finite element modeling and calculating of the forming and welding process of the spiral welded pipe, the key points of the multi-fields synthetic simulating were studied and discussed.

2D finite element analysis of thermal balance for drained aluminum reduction cells

Based on the principle of energy conservation,the applicable technique for drained cell retrofitted from conventional one was analyzed with 2D finite element model. The model employed a 1D heat transfer scheme to compute iteratively the freeze profile until the thickness variable reached the terminating requirement. The calculated 2D heat dissipation from the cell surfaces was converted into the overall 3D heat loss. The potential drop of the system, freeze profile and heat balance were analyzed to evaluate their variation with technical parameters when designing the 150 kA conventional cell based drained cell. The simulation results show that the retrofitted drained cell is able to keep thermal balance under the conditions that the current is 190 kA, the anodic current density is 0.96 A/cm2, the anode-cathode distance is 2.5 cm, the alumina cover is 16 cm thick with a thermal conductivity of 0.20 W/(m·℃ ) and the electrolysis temperature is 946 ℃ .

MATHEMATICAL MODEL OF MILLING TEMPERATURE AND TEMPERATURE FIELD ANALYSIS FOR THREE-DIMEN-SIONAL COMPLEX GROOVE MILLING INSERT

The mathematical model on the temperature of the waved-edge is constructedaccording to Jaeger's theory of moving solid and based on the used temperature model of the flatinsert. It is possible to forecast the milling temperature through programming. The comparableexperiments have been done between the two new three-dimension groove inserts (waved-edge insert,great edge insert) and flat fake insert. The theoretic forecast is in good agreement with theexperimental result. According to the cutting conditions, the boundary condition of finite elementanalysis on cutting temperature field is established, and the three-dimensional temperature fieldsof inserts with grooves are analyzed by FEM, so as to offer a reference basis for the design andoptimization of insert grooves.

Finite Element Analysis and Linear Regression of Maximum Temperature for Inner Wall of Chimney Foundation

The uniform design method was adopted and the twenty-four groups of different geometric and physical pa-rameters were chosen. The finite element model was built. Comparisons between the simulation results and the test re-sults prove that the simulation results are correct. The distribution of the temperature field of the chimney foundationwas analyzed. The multivariate linear regression of the hightest tomperature was performed on the inner wall of thechimney foundation by the numerical calculated results. The fitting property of the highest temperature with six influ-ence factors was obtained. A simple method for the calculation of the temperature field of the chimney foundation wasprovided.

Finite element simulation of three-dimensional temperature field in underwater welding

Mathematical models of three-dimensional temperature fields in underwater welding with moving heat sources are built. Double ellipsoid Gauss model is proposed as heat sources models. Several factors which affect the temperature fields of underwater welding are analyzed. Water has little influence on thermal efftciency. Water convection coefftcient varies with the temperature difference between the water and the workpiece , and water convection makes molten pool freeze quickly. With the increase of water depth, the dimensions of heat sources model should be reduced as arc shrinks. Finite element technology is used to solve mathematical models. ANSYS software is used as finite element tool, and ANSYS Parametric Design Language is used to develop subprograms for loading the moving heat sources and the various convection coefftcients. Experiment results show that computational results by using double ellipsoid Gauss heat sources model accord well with the experimental results.

Simulation of Temperature and Flow Field by Three Dimension Finite ElementMethod for Castex Process of AS Wire

Castex of AS wire is a new technology of near net shape. To study the variation of temperature and velocity of liquid (or semisolid) aluminum during dynamic solidification the numerical simulation was carried out with the theory of heat-transfer and hydrodynamics by means of 3-dimensional finite element method. From simulation results, it is found that the variation of temperature and velocityis mainly influenced by the casting temperature of aluminum, rotating speed of Castex wheel and flow of cooling water. Among theseinfluencing factors, the casting temperature distributes most to the length of liquid phase metal. Moreover, the faster the metal solidifies,the higher the metal there moves with the overall trend of descending from the bottom of the wheel to the shoe wall as well as from sidewalls to the center of wheel groove. In comparison with the practical value, the simulation is reliable.

Extensions to the Finite Element Technique for the Magneto-Thermal Analysis of Aged Oil Cooled-Insulated Power Transformers

It is well known that the hot spot temperature represents the most critical parameter identifying the power rating of a transformer. This paper investigates the effect of the degradation of core magnetic properties on temperature variation of aged oil-cooled transformers. Within this work, 2D accurate assessment of time average flux density distribution in an oil insulated-cooled 25 MVA transformer has been computed using finite-element analysis taking into account ageing and stress-induced non-uniform core permeability values. Knowing the core material specific loss and winding details, local core and winding losses are converted into heat. Based upon the ambient temperature outside the transformer tank and thermal heat transfer related factors, the detailed thermal modeling and analysis have then been carried out to determine temperature distribution everywhere. Analytical details and simulation results demonstrating effects of core magnetic properties degradation on hot spot temperatures of the transformer’s components are given in the paper.

Numerical simulation of roll temperature field and analysis of influence factor during the single-stand reversing cold rolling process

Accurate calculation results of roll temperature are the key factors in rolling cooling and lubricating technology during the single-stand reversing cold rolling process. By combining the high-strength steel rolling experiments ,the numerical simulation of roll temperature, and the influence factors in reversing cold rolling were studied. The research results correspond with those of rolling experiments and show that the research method could provide effective instruction for roll cooling and emulsion flow rate control during the on-site rolling process.

Finite element analysis of pressure on 2024 aluminum alloy created during restricting expansion-deformation heat-treatment

Metals heat-treated under high pressure can exhibit different properties. The heat-induced pressure on 2024 aluminum alloy during restricting expansion-deformation heat-treatment was calculated by using the ABAQUS finite element software, and the effects of the mould material properties, such as coefficient of thermal expansion （CTE）, elastic modulus and yield strength, on the pressure were discussed. The simulated results show that the relatively uniform heat-induced pressure, approximately 503 MPa at 500 ℃, appears on 2024 alloy when 42CrMo steel is as the mould material. The heat-induced pressure increases with decreasing the CTE and the increases of elastic modulus and yield strength of the mould material. The influences of the CTE and elastic modulus on the heat-induced pressure are more notable.