Finite element analysis of rolling process for variable cross-section blade

Due to the variation of the blade cross-section, the deformation stress and strain of the workpiece keep changing during the rolling process and the conventional rolling theory is no longer valid. The complexity and diversity of the blade cross-section determine it impossible to establish an universal theoretical model for the rolling process. Finite element analysis(FEA) provides a perspective solution to the prediction. The FEA software DEFORM was applied to discovering the deformation, stress, strain and velocity field of the variable cross-section workpiece, and the effects of friction coefficient and rolling speed during the rolling process. which indicates that the average rolling force at friction coefficient of 0.4 is 6.5% higher than that at 0.12, and the rolling velocity has less effect on the equivalent stress and strain distribution, which would confer instructive significance on the theoretical study as well as the engineering practice.

Finite element analysis of shape control for continuous hot rolling mills of super wide strip steel

The efficacy of shape control is the core of this technology and the main basis of automatic shape control system model designing. This passage constructs the three-dimensional elastic deformation model of CVCplus roll system in 2250 mm hot rolling mill. Comparing and analyzing different influence of working factors on control characteristic, the shape control characteristic of CVCplus roll system in its whole work time is studied, and the cause is analyzed and the difference of the roll gap curve and crown adjustable area in early and latter work time is compared. The outcome has crucial meaning in both theory and production.

Microstructure and finite element analysis of hot continuous rolling of doped tungsten rod

The microstructures of doped tungsten deformed by multi-pass hot continuous rolling were investigated, and the stress and strain fields were simulated by finite element(FE) method. After the continuous rolling, the grains of the tungsten rod were refined, and the microhardness was improved; however, a ring region of abnormal grain growth was present at a distance of about 3/5 R(R is the radius of the rod) from the center of the cross section. FE modeling results showed that the equivalent residual strains were minimum around the region of abnormal grain growth; this was due to the release of strain energy by severe plastic deformation, leading a situation where the migration force of grain boundaries was higher than the pinning force of potassium bubbles. By decreasing the initial rolling temperature and rolling speeds, the inhomogeneity of the equivalent residual stain decreased, improving the microstructure uniformity of the doped tungsten.

The finite element analysis of articular cartilage fiber-reinforced composite model under rolling load

Articular cartilage is a layer of low-friction,load-bearing soft hydrated tissue covering bone-ends in diarthrosis,which plays an important role in spreading the load,reducing the joint contact stress,joint friction and wear during exercise.The vital mechanical function

Nonlinear Bend Stiffener Analysis Using A Simple Formulation and Finite Element Method

Flexible marine risers are commonly used in deepwater floating systems. Bend stiffeners are designed to protect flexible risel against excessive bending at the connection with the hull. The structure is usually analyzed as a cantilever beam subjected to an inclined point load. As deflections are large and the bend stiffener material exhibits nonlinear stress-strain characteristics, geometric and material nonlinearities are important considerations. A new approach has been developed to solve this nonlinear problem. Its main advantage is its simplicity; in fact the present method can be easily implemented on a spreadsheet. Finite element analysis using ABAQUS is performed to validate the method. Solid elements are used for the bend stiffener and flexible pipe. To simulate the near inextensibility of flexible risers, a simple and original idea of using truss elements is proposed. Through a set of validation studies the present method is found to be in a good agreement with the finite element analysis. Further, parametric studies are performed by using both methods to identify the key parameters and phenomena that are most critical in design. The most important finding is that the common practice of neglecting the internal steel sleeve in the bend stiffener analysis is non-conservative and therefore needs to be reassessed.

Nonlinear Finite Element Analysis of Ocean Cables

This study has focused on developing numerical procedures for the dynamic nonlinear analysis of cable structures subjected to wave forces and ground motions in the ocean. A geometrically nonlinear finite element procedure using the isoparametric curved cable element based on the Lagrangian formulation is briefly summarized. A simple and accurate method to determine the initial equilibrium state of cable systems associated with self-weights, buoyancy and the motion of end points is presented using the load incremental method combined with penalty method. Also the Newmark method is used for dynamic nonlinear analysis of ocean cables. Numerical examples are presented to validate the present numerical method.

Vector form Intrinsic Finite Element Method for the Two-Dimensional Analysis of Marine Risers with Large Deformations

Robust numerical models that describe the complex behaviors of risers are needed because these constitute dynamically sensitive systems. This paper presents a simple and efficient algorithm for the nonlinear static and dynamic analyses of marine risers. The proposed approach uses the vector form intrinsic finite element(VFIFE) method, which is based on vector mechanics theory and numerical calculation. In this method, the risers are described by a set of particles directly governed by Newton's second law and are connected by weightless elements that can only resist internal forces. The method does not require the integration of the stiffness matrix, nor does it need iterations to solve the governing equations. Due to these advantages, the method can easily increase or decrease the element and change the boundary conditions, thus representing an innovative concept of solving nonlinear behaviors, such as large deformation and large displacement. To prove the feasibility of the VFIFE method in the analysis of the risers, rigid and flexible risers belonging to two different categories of marine risers, which usually have differences in modeling and solving methods, are employed in the present study. In the analysis, the plane beam element is adopted in the simulation of interaction forces between the particles and the axial force, shear force, and bending moment are also considered. The results are compared with the conventional finite element method(FEM) and those reported in the related literature. The findings revealed that both the rigid and flexible risers could be modeled in a similar unified analysis model and that the VFIFE method is feasible for solving problems related to the complex behaviors of marine risers.

Analytical study of performance evaluation for seismic retrofitting of reinforced concrete building using 3D dynamic nonlinear finite element analysis

This paper presents three-dimensional finite element （FE） analyses of an all-frame model of a three-story reinforced concrete （RC） building damaged in the 1999 Taiwan Chi-Chi Earthquake. Non-structural brick walls of the building acted as a seismic resistant element although their contributions were neglected in the design. Hence, the entire structure of a typical frame was modeled and static and dynamic nonlinear analyses were conducted to evaluate the contributions of the brick walls. However, the results of the analyses were considerably overestimated due to coarse mesh discretizations, which were unavoidable due to limited computer resources. This study corrects the overestimations by modifying （1） the tensile strengths and （2） shear stiffness reduction factors of concrete and brick. The results indicate that brick walls improve frame strength although shear failures are caused in columns shortened by spandrel walls. Then, the effectiveness of three types of seismic retrofits is evaluated. The maximum drift of the first floor is reduced by 89.3%, 94.8%, and 27.5% by Steel-confined, FuI1-RC, and Full-brick models, respectively. Finally, feasibility analyses of models with soils were conducted. The analyses indicated that the soils elongate the natural period of building models although no significant differences were observed.

Finite Element Analysis and Linear Regression of Maximum Temperature for Inner Wall of Chimney Foundation

The uniform design method was adopted and the twenty-four groups of different geometric and physical pa-rameters were chosen. The finite element model was built. Comparisons between the simulation results and the test re-sults prove that the simulation results are correct. The distribution of the temperature field of the chimney foundationwas analyzed. The multivariate linear regression of the hightest tomperature was performed on the inner wall of thechimney foundation by the numerical calculated results. The fitting property of the highest temperature with six influ-ence factors was obtained. A simple method for the calculation of the temperature field of the chimney foundation wasprovided.

Full－range nonlinear analysis of fatigue behaviors of reinforced concrete structures by finite element method

The offshore reinforced concrete structures are always subject to cyclic load, such as wave load.In this paper a new finite element analysis model is developed to analyze the stress and strain state of reinforced concrete structures including offshore concrete structures, subject to any number of the cyclic load. On the basis of the anal ysis of the experimental data,this model simplifies the number of cycles-total cyclic strain curve of concrete as three straight line segments,and it is assumed that the stress-strain curves of different cycles in each segment are the same, thus the elastoplastic analysis is only needed for the first cycle of each segment, and the stress or strain corresponding to any number of cycles can be obtained by superposition of stress or strain obtained by the above e lastoplastic analysis based on the cyclic numbers in each segment.This model spends less computer time,and can obtain the stress and strain states of the structures after any number of cycles.The endochronic-damage and ideal offshore concrete platform subject to cyclic loading are experimented and analyzed by the finite element method based on the model proposed in this paper. The results between the experiment and the finite element analysis are in good agreement,which demonstrates the validity and accuracy of the proposed model.

Arc-length technique for nonlinear finite element analysis

Nonlinear solution of reinforced concrete structures, particularly complete load-deflection response, requires tracing of the equilibrium path and proper treatment of the limit and bifurcation points. In this regard, ordinary solution techniques lead to instability near the limit points and also have problems in case of snap-through and snap-back. Thus they fail to predict the complete load-displacement response. The arc-length method serves the purpose well in principle, received wide acceptance in finite element analysis, and has been used extensively. However modifications to the basic idea are vital to meet the particular needs of the analysis. This paper reviews some of the recent developments of the method in the last two decades, with particular emphasis on nonlinear finite element analysis of reinforced concrete structures.

Seismic Deformation and Seismic Resistance Analysis of Shapai Roller Compacted Concrete Arch Dam Based on Field Monitoring and Dynamic Finite Element Method

Shapai Roller Compacted Concrete(RCC) Arch Dam is the highest RCC arch dam of the 20th century in the world with a maximum height of 132m,and it is the only concrete arch dam near the epicentre of Wenchuan earthquake on May 12th,2008.The seismic damage to the dam and the resistance of the dam has drawn great attention.This paper analyzed the response and resistance of the dam to the seismic wave using numerical simulations with comparison to the monitored data.The field investigation after the earthquake and analysis of insitu data record showed that there was only little variation in the opening size at the dam and foundation interface,transverse joints and inducing joints before and after the earthquake.The overall stability of the dam abutment resistance body was quite good except a little relaxation was observed.The results of the dynamic finite element method(FEM) showed that the sizes of the openings obtained from the numerical modeling are comparable with the monitored values,and the change of the opening size is in millimeter range.This study revealed that Shapai arch dam exhibited high seismic resistance and overload capacity in the Wenchuan earthquake event.The comparison of the monitored and simulated results showed that the numerical method applied in this paper well simulated the seismic response of the dam.The method could be useful in the future application on the safety evaluation of RCC dams.

Two-dimensional simulation on the rolling process of semi-solid 60Si2Mn by finite element method

The effect of various process variables on the law of metal flow for semi-solid rolling 60Si2Mn was studied by finite element method. Semi-solid 60Si2Mn can be described as compressible rigid visco-plastic porous material saturated with liquid. In terms of ther-mo-mechanical coupling condition, the distributions of stress, velocity and temperature were studied using software MARC. The simulation results show that the rigid visco-plastic model can accurately describe the semi-solid 60Si2Mn rolling process. The great deformation can achieve completely in view of low flow stress of semi-solid slurry.

NONLINEAR ANALYSIS OF REINFORCED CONCRETE RECTANGULAR SLABS USING FINITE ELEMENT METHOD

The nonlinear analysis of reinforced concrete rectangular slabs undermonotonic transverse loads is performed by finite element method.The layered rectangu-lar element with 4 nodes and 20 degrees of freedom is developed,in whichbending-stretching coupling effect is taken into account.An orthotropic equivalentuniaxial stress-strain constitutive model of concrete is used.A program is worked out andused to calculate two reinforced concrete slabs.The results of calculation are in goodconformity with the corresponding test results.In addition,the influence of tension stif-fening effect of cracked concrete on the results of calculation is discussed.

Finite element analysis on deformation of high embankment in heavy-haul railway subjected to freeze-thaw cycles

Finite element simulations are increasingly providing a versatile environment for this topic. In this study, a two-dimensional finite element analysis is conducted to predict the deformation of high embankment in Bazhun heavy-haul railway, China. A recently developed nonlinear softening-type constitutive model is utilized to model the be- havior of subgrade filling materials subjected to freeze-thaw cycles. For the convenience of practical application, the dynamic loading induced by a vehicle is treated as a quasi-static axle load. The deformation of this embankment with different moisture content under freeze-thaw cycles is compared. The results show that when subjected to the first freeze-thaw cycle, the embankment experienced significant deformation variations. Maximum deformation was usually achieved after the embankment with optimum moisture content experienced six freeze-thaw cycles, however, the em- bankment with moisre content of 8.0% and 9.5% deforms continuously even after experiencing almost ten freeze-thaw cycles. Overall, this study provides a simple nonlinear finite element approach for calculating the deformation of the embankment in changing climate conditions.

Experimental and Finite Element Analysis for Multi-lead Rubber Bearings:A Comparative Study

The mechanical properties of multi-lead rubber bearings （MLRBs） were investigated by experiment and finite element analysis. First, the vertical stiffness, horizontal stiffness and yielded shear force were tested for four MLRB specimens and two specimens of the single-lead rubber bearings （ SLRBs）. Then, the MLRBs were modeled by the explicit finite element analysis software ANSYS/ LS-DYNA, in order to evaluate the horizontal force-displacement hysteretic curves under static vertical and dynamical horizontal loadings. The disagreement between the tested and theoretical values was less than 11.4%, and MLRBs and SLRBs were similar in vertical stiffness, pre-yield stiffness and yield stiffness.

Relationships between femoral strength evaluated by nonlinear finite element analysis and BMD,material distribution and geometric morphology

Precisely quantifying the strength of the proximal femur and accurately assessing hip fracture risk would enable those at high risk to be identified so that preventive interventions could be taken.Development of better measures of femoral strength using the clinically

Finite Element Analysis of the Ramberg-Osgood Bar

In this work, we present a priori error estimates of finite element approximations of the solution for the equilibrium equation of an axially loaded Ramberg-Osgood bar. The existence and uniqueness of the solution to the associated nonlinear two point boundary value problem is established and used as a foundation for the finite element analysis.

INCREMENTAL ANALYSIS FOR NONLINEAR RUBBER-LIKE MATERIALS BY HYBRID STRESS FINITE ELEMENT

In this paper, on the basis of the incremental Reissner variational principle.a nonlinear finite element analysis has been accomplished and a formulation of hybrid stress element has been presented for incompressible Mooney rubber-like materials. The corrected terms of the non-equilibrium force and the incompressibility deviation are considered in the formulation. The computed values of numerical example agree very closely with the exact solution.

Nonlinear Finite Element Analysis of Paper Movement in Air

In order to improve the office paper feeder design, and eliminate paper jam fault in running office equipment, the static deformation and dynamic response of paper were analyzed by use of the Finite Element Method (FEM). In the analysis, the three nodes mangle plate and shell element were employed, and finite element incremental formulations were derived on the basis of Updated Lagrangian (U.L) description. The newmark method was used to analyze the transient response of paper. All the results calculated in this article coincide with those by experiments.