Analysis of mechanical strengths of extreme line casing joint considering geometric, material, and contact nonlinearities

To address the challenges associated with difficult casing running,limited annular space,and poor cementing quality in the completion of ultra-deep wells,the extreme line casing offers an effective solution over conventional casings.However,due to its smaller size,the joint strength of extreme line casing is reduced,which may cause failure when running in the hole.To address this issue,this study focuses on the CST-ZTΦ139.7 mm×7.72 mm extreme line casing and employs the elastic-plastic mechanics to establish a comprehensive analysis of the casing joint,taking into account the influence of geometric and material nonlinearities.A finite element model is developed to analyze the forces and deformations of the extreme line casing joint under axial tension and external collapse load.The model investigates the stress distribution of each thread tooth subjected to various tensile forces and external pressures.Additionally,the tensile strength and crushing strength of the extreme line casing joint are determined through both analytical and experimental approaches.The findings reveal that,under axial tensile load,the bearing surface of each thread tooth experiences uneven stress,with relatively high equivalent stress at the root of each thread tooth.The end thread teeth are valuable spots for failure.It is observed that the critical fracture axial load of thread decreases linearly with the increase of thread tooth sequence.Under external pressure,the circumferential stress is highest at the small end of the external thread,leading to yield deformation.The tensile strength of the joint obtained from the finite element model exhibits a relative error of less than 7%compared to the analytical and experimental values,proving the reliability of the finite element model.The tensile strength of the joint is 3091.9 k N.Moreover,in terms of anti-collapse capability,the joints demonstrate higher resistance to collapse compared to the casing body,which is consistent with the test results where the pipe body experiences collapse and failure while the joints remain intact during the experiment.The failure load of the casing body under external collapse pressure is 87.4 MPa.The present study provides a basic understanding of the mechanical strengths of extreme line casing joint.

A multiscale 3D finite element analysis of fluid/solute transport in mechanically loaded bone

The transport of fluid, nutrients, and signaling molecules in the bone lacunar-canalicular system （LCS） is critical for osteocyte survival and function. We have applied the fluorescence recovery after photobleaching （FRAP） approach to quantify load-induced fluid and solute transport in the LCS in situ, but the measurements were limited to cortical regions 30-50 μm underneath the periosteum due to the constrains of laser penetration. With this work, we aimed to expand our understanding of load-induced fluid and solute transport in both trabecular and cortical bone using a multiscaled image-based finite element analysis （FEA） approach. An intact murine tibia was first re-constructed from microCT images into a three-dimensional （3D） linear elastic FEA model, and the matrix deformations at various locations were calculated under axial loading. A segment of the above 3D model was then imported to the biphasic poroelasticity analysis platform （FEBio） to predict load-induced fluid pressure fields, and interstitial solute/fluid flows through LCS in both cortical and trabecular regions. Further, secondary flow effects such as the shear stress and/or drag force acting on osteocytes, the presumed mechano-sensors in bone, were derived using the previously developed ultrastructural model of Brinkman flow in the canaliculi. The material properties assumed in the FEA models were validated against previously obtained strain and FRAP transport data measured on the cortical cortex. Our results demonstrated the feasibility of this computational approach in estimating the fluid flux in the LCS and the cellular stimulation forces （shear and drag forces） for osteocytes in any cortical and trabecular bone locations, allowing further studies of how the activation of osteocytes correlates with in vivo functional bone formation. The study provides a promising platform to reveal potential cellular mechanisms underlying the anabolic power of exercises and physical activities in treating patients with skeletal deficiencies.

Finite Element Analysis of the Contact Mechanics of Ceramic-on-Ceramic Hip Resurfacing Prostheses

Ceramics are good alternative to metal as bearing couple materials because of their better wear resistance. A Finite Element(FE) study was performed to investigate the contact mechanics and stress distribution of Ceramic-on-Ceramic (COC) hip resurfacingprostheses. It was focused in particular on a parametric study to examine the effects of radial clearance, loading,alumina coating on the implants, bone quality, and fixation of cup-bone interface. It was found that a reduction in the radialclearance had the most significant effect on the predicted contact pressure distribution among all of the parameters considered inthis study. It was determined that there was a significant influence of non-metallic materials, such as the bone underneath thebearing components, on the predicted contact mechanics. Stress shielding within the bone tissue was found to be a major concernwhen regarding the use of ceramic as an alternative to metallic resurfacing prostheses. Therefore, using alumina implantswith a metal backing was found to be the best design for ceramic resurfacing prostheses in this study. The loading, bone quality,and acetabular cup fixation conditions were found to have only minor effects on the predicted contact pressure distribution alongthe bearing surfaces.

Experimental and finite element analysis of tibial stress fractures using a rabbit model

AIM: To determine if rabbit models can be used to quantify the mechanical behaviour involved in tibial stress fracture(TSF) development.METHODS: Fresh rabbit tibiae were loaded under compression using a specifically-designed test apparatus. Weights were incrementally added up to a load of 30 kg and the mechanical behaviour of the tibia was analysed using tests for buckling, bone strain and hysteresis. Structural mechanics equations were subsequently employed to verify that the results were within the range of values predicted by theory. A finite element(FE) model was developed using cross-sectional computer tomography(CT) images scanned from one of the rabbit bones, and a static load of 6 kg(1.5 times the rabbit's body weight) was applied to represent running. The model was validated using the experimental strain gauge data, then geometric and elemental convergence tests were performed in order to find the minimum number of cross-sectional scans and elements respectively required for convergence. The analysis was then performed using both the model and the experimental results to investigate the mechanical behaviour of the rabbit tibia under compressive load and to examine crack initiation.RESULTS: The experimental tests showed that un der a compressive load of up to 12 kg, the rabbit tibia demonstrates linear behaviour with little hysteresis Up to 30 kg, the bone does not fail by elastic buckling however, there are low levels of tensile stress which predominately occur at and adjacent to the anterio border of the tibial midshaft: this suggests that fatigue failure occurs in these regions, since bone under cycli loading initially fails in tension. The FE model predic tions were consistent with both mechanics theory and the strain gauge results. The model was highly sensi tive to small changes in the position of the applied load due to the high slenderness ratio of the rabbit s tibia. The modelling technique used in the curren study could have applications in the development o human FE models of bone, where, unlike rabbit tibia the model would be relatively insensitive to very sma changes in load position. However, the rabbit mode itself is less beneficial as a tool to understand the me chanical behaviour of TSFs in humans due to the sma size of the rabbit bone and the limitations of human scale CT scanning equipment.CONCLUSION: The current modelling technique could be used to develop human FE models. However, the rabbit model itself has significant limitations in under standing human TSF mechanics.

A MULTI-COUPLED FINITE ELEMENT ANALYSIS OF RESISTANCE SPOT WELDING PROCESS

A two-dimensional axisymmetric finite element model is developed to analyze the transient thermal and mechanical behaviors of the Resistance Spot Welding （RSW） process using commercial software ANSYS. Firstly a direct-coupled electrical-thermal Finite Element Analysis （FEA） is performed to analyze the transient thermal characteristics of the RSW process. Then based on the thermal results a sequential coupled thermo-elastic-plastic analysis is conducted to determine the mechanical features of the RSW process. The thermal history of the whole process and the temperature distribution of the weldment are obtained through the analysis. The mechanical features, including the distributions of the contact pressure at both the faying surface and the electrode-workpiece interface, the stress and strain distributions in the weldment and their changes during the RSW process, the deformation of the weldment and the electrode displacement are also calculated.

Computed tomography-based finite element analysis to assess fracture risk and osteoporosis treatment

Finite element analysis(FEA) is a computer technique of structural stress analysis and developed in engineering mechanics. FEA has developed to investigate structural behavior of human bones over the past 40 years. When the faster computers have acquired, better FEA, using 3-dimensional computed tomography(CT) has been developed. This CT-based finite element analysis(CT/FEA) has provided clinicians with useful data. In this review, the mechanism of CT/FEA, validation studies of CT/FEA to evaluate accuracy and reliability in human bones, and clinical application studies to assess fracture risk and effects of osteoporosis medication are overviewed.

Dynamic Finite Element Analysis for Interaction between Two Phase Saturated Soil Foundation and Platform

In this paper, the foundation soil of offshore structure is simulated as a two phase saturated porous medium. The dynamic equations of porous medium and finite element formulation are given. For structural analysis, the technique of multilevel substructure is used, and the saturated soil analysis is set in the highest level substructure model. Based on these theories a dynamic finite element analysis program DIASS for the analysis of interaction between two phase ocean soil foundation and platform structures has been developed. A numerical example is given here to illustrate the influence of the pore water in soil on the structural response of an ocean platform.

Finite element analysis on nut post structure of Three Gorges Project ship lift

A nonlinear finite element model of the nut post reinforced concrete （RC） structure of the safety mechanism in the Three Gorges Project （TGP） ship lift was built by ANSYS software. Some irregular structures such as the nut post and the rotary rod were divided by curved surface into a series of regular parts, and the structures were all meshed to hexahedron. Constraint equations were defined between two interfaces with different element sizes and mesh patterns. PRETS179 elements were used to simulate the preload in the tendons and the pre-stressed screws, and the loss of prestressing force was calculated. Five extreme load cases were analyzed. The stress of each part in the structure was obtained. The results indicate that the maximum compressive stress of concrete C35 is 24.13 MPa, so the concrete may be partially crushed; the maximum tensile stress of the grouting motar is 6.73 MPa, so the grouting motar may partially fracture; the maximum yon Mises stress of the rotary rod is 648.70 MPa, therefore the rotary rod may partially yield.

A pseudo-coupled numerical approach for stability analysis of frozen soil slopes based on finite element limit analysis method

To simplify the stability analysis of frozen soil slope, a pseudo-coupled numerical approach is developed. In this approach, the coupled heat transfer and water flow in frozen soils are simulated first, and based on the computed thermal-hydro field, the stability of frozen soil slope is evaluated. Although the shear strength for frozen soil is very complicated and is usually represented by a nonlinear MC failure criterion, a simple linear MC yield criterion is utilized. In this method, the internal friction angle is expressed as a function of volumetric ice content and the cohesion is fitted as a simple bilinear expression of Tand volumetric water content. To assess slope stability, the limit analysis is employed in conjunction with the recently developed a-section search algorithm. A frozen soil slope example is used to examine the proposed pseudo-coupled numerical approach, and numerical studies validate its effectiveness. Based on numerical results, it is seen that slope stability may be remarkably influenced by warming air （or grotmd surface） temperature. With increasing ground surface temperature, slope stability indicated by FOS may reduce to 1.0, implying that wanning air temperature could be a trigger of frozen soil slope failure.

Ultrasonic Welding of Magnesium–Titanium Dissimilar Metals:A Study on Thermo-mechanical Analyses of Welding Process by Experimentation and Finite Element Method

Ultrasonic welding is an effective ways to achieve a non-reactive/immiscible heterogeneous metal connection, such as the connection of magnesium alloy and titanium alloy. But the thermal mechanism of magnesium alloy/titanium alloy ultrasonic welding has not been defined clearly. In this paper, the experimental and the finite element analysis were adopted to study the thermal mechanism during welding. Through the test, the temperature variation law during the welding process is obtained, and the accuracy of the finite element model is verified. The microscopic analysis indicates that at the welding time of 0.5 s, the magnesium alloy in the center of the solder joint is partially melted and generates the liquid phase. Through the finite element analysis, the friction coefficient of the magnesium–titanium ultrasonic welding interface can be considered as an average constant value of 0.28. The maximum temperature at the interface can exceed 600 ℃ to reach the melting point temperature of the magnesium alloy. The plastic deformation begins after 0.35 s and occurs at the magnesium side at the center of the interface.

APPLICATION OF STOCHASTIC FINITE ELEMENT METHOD TO STRENGTH AND STABILITY ANALYSIS OF EARTH DAMS

This paper applies the stochastic finite element method to analyse the statistics of stresses in earth dams and assess the safety and reliability of the dams. Formulations of the stochastic finite element method are briefly reviewed and the procedure for assessing dam's strength and stability is described. As an example, a detailed analysis for an actual dam Nululin dam is performed. A practical method for studying built-dams based on the prototype observation data is described.

Stress Analysis of Buried Pipeline Installed by Horizontal Directional Drilling Using ANSYS Finite Element Software

In designing a horizontal directional drilling (HDD) pipeline project, designers face the challenge of determining the regions of maximum and minimum stresses on pipelines, ensuring the stability of the bore-hole from collapse and minimizing the stresses induced on the pipeline due to the bore-profile. This study analyses the stress induced on an HDD pipeline system using the ANSYS Version 18, mechanical APDL finite element (FE) software. The pipeline used as the case study was a gas transmission pipeline installed in south-west Nigeria. A macro-file for ANSYS Version 18, mechanical APDL used to model the pipeline was developed. The results showed that the maximum and minimum stresses induced on the HDD pipeline were at the top and bottom of the pipe, respectively;while the stresses on the sides were uniform (≈888 kg/cm2) all through the pipeline, irrespective of element number. The maximum stress occurred at the curvature point with the highest entry angle (10°), resulting in a maximum deflection at this point. The model stress validation performed by comparing results with theoretical solutions, both with respect to radius of curvature and internal pressure, showed percentage difference (errors) less than 10%. The cross sectional area validation showed a percentage difference of 0.059%.

Experimental and Finite Element Analysis for Multi-lead Rubber Bearings:A Comparative Study

The mechanical properties of multi-lead rubber bearings （MLRBs） were investigated by experiment and finite element analysis. First, the vertical stiffness, horizontal stiffness and yielded shear force were tested for four MLRB specimens and two specimens of the single-lead rubber bearings （ SLRBs）. Then, the MLRBs were modeled by the explicit finite element analysis software ANSYS/ LS-DYNA, in order to evaluate the horizontal force-displacement hysteretic curves under static vertical and dynamical horizontal loadings. The disagreement between the tested and theoretical values was less than 11.4%, and MLRBs and SLRBs were similar in vertical stiffness, pre-yield stiffness and yield stiffness.

A New Volumetric Parameter for a Comparative Finite-Element Analysis of a Six- or Four-Implant Mandibular Total-Arch Rehabilitation

In a full-arch implant rehabilitation ad modum Branemark, the distribution of stress and strain in mandibular bone is influenced by the type, number and position of implants used. In particular, the biomechanical behaviour of the bone structure after complete osseointegration depends on the load transferred to the bone by each fixture. In this study, a finite-element analysis of two models was performed. Models of an all-on-four configuration and a six-implant configuration were compared in a worst-case scenario. A new V parameter is presented to aid the quantitative and comparative analysis of the all-on-four and six-implant configurations. The influence of orthotropy was also investigated, and a geometric change in the all-on-four configuration is presented.

Analysis and Design of Thermally Actuated Micro-Cantilevers for High Frequency Vibrations Using Finite Element Method

Vibrational behavior of thermally actuated cantilever micro-beams and their mechanical response at moderately high frequency under a non-harmonic periodic loading is studied in this paper. Two different configurations are considered: 1) a straight beam with two actuation layers on top and bottom which utilizes the bimorph effect to induce bending;2) a uniform beam with base excitation, where the beam is mounted on an actuator which moves it periodically at its base perpendicular to its axis. Generally, vibrating micro-cantilevers are required to oscillate at a specified frequency. In order to increase the efficiency of the system, and achieve deflections with low power consumption, geometrical features of the beams can be quantified so that the required vibrating frequency matches the natural frequencies of the beam. A parametric modal analysis is conducted on two configurations of micro-cantilever and the first natural frequency of the cantilevers as a function of geometrical parameters is extracted. To evaluate vibrational behavior and thermo-mechanical efficiency of micro-cantilevers as a function of their geometrical parameters and input power, a case study with a specified vibrating frequency is considered. Due to significant complexities in the loading conditions and thermo-mechanical behavior, this task can only be tackled via numerical methods. Selecting the geometrical parameters in order to induce resonance at the nominal frequency, non-linear time-history (transient) thermo-mechanical finite element analysis (using ANSYS) is run on each configuration to study its response to the periodic heating input. Approaches to improve the effectiveness of actuators in each configuration based on their implementation are investigated.

Loading Stress Analysis of Cement Concrete Pavement in Mountainous Areas

The suitable cement concrete pavement for mountainous areas is a form of low-cost cement concrete pavement that uses unconventional graded stones in different proportions in ordinary concrete,allowing the concrete to fully contact the stones and form a stable and well-bonded slab with large particle stones.As large particle stones replace a certain volume of cement concrete,they have good economic performance and are a low-cost form of cement concrete pavement.This study researches the use of ANSYS tools to analyze the influence of geometric dimensions and material properties of rigid pavement structural layers on the mechanical properties of pavement structures.

Accuracy analysis of plane-strain bulge test for determining mechanical properties of thin films

The effect of a variety of geometrics, initial conditions and material properties on the deformation behavior of thin films in the plane-strain bulge test was systematically scrutinized by performing the finite element analysis, and then the accuracy of the plane-strain bulge test in determining the mechanical properties of thin films in terms of our finite element results was analyzed. The results indicate that although the determination of the plane-strain modulus in the light of the plane-strain bulge equation is fairly accurate, the calculation of the residual stress is not satisfied as expected, especially for low residual stress. Finally, an approach is proposed for analyzing bulge test data, which will improve the accuracy and reliability of this bulge test technique.

Analysis of sp Pillar Stability Experiment: Continuous thermo-mechanical model development and calibration

The paper describes an analysis of thermo-mechanical （TM） processes appearing during the Aspo Pillar Stability Experiment （APSE）. This analysis is based on finite elements with elasticity, plasticity and dam- age mechanics models of rock behaviour and some least squares calibration techniques. The main aim is to examine the capability of continuous mechanics models to predict brittle damage behaviour of gran- ite rocks. The performed simulations use an in-house finite element software GEM and self-developed experimental continuum damage MATLAB code. The main contributions are twofold. First, it is an inverse analysis, which is used for （1） verification of an initial stress measurement by back analysis of conver- gence measurement during construction of the access tunnel and （2） identification of heat transfer rock mass properties by an inverse method based on the known heat sources and temperature measurements. Second, three different hierarchically built models are used to estimate the pillar damage zones, i.e. elas- tic model with Drucker-Prager strength criterion, elasto-plastic model with the same yield limit and a combination of elasto-plasticity with continuum damage mechanics. The damage mechanics model is also used to simulate uniaxial and triaxial compressive strength tests on the ,Aspo granite.

Thermo-Mechanical Analysis of Water-Cooled Gun Barrel During Burst Firing

The thermo-mechanical stress and deformation of water-cooled gun barrel during burst firing are studied by finite element analysis (FEA). The problem is modeled in two steps: 1) A transient heat transfer analysis is first carried out in order to determine temperature evolution and to predict the residual temperatures during the burst firing event; 2) The thermo-mecha- nical stresses and deformation caused by both the residual temperature field and the gas pressure are then calculated. The results show that the residual temperature field tends to a steady state with the increasing of rounds. The residual temperature field has much effect on the gun barrel stress and deformation, especially on the assembly area between barrel and water jacket. The gage between the barrel and water jacket is the critical factor to the thermo- mechanical stress and deformation. The results of this analysis will be very useful to develop the new strength design theory of the liquid-cooled gun barrel.

The mechanical response of multi-tower continuous-span suspension bridge deck pavement based on whole bridge analysis

The effect of multiple span suspension structure on the mechanical response of bridge deck pavement was studied, and finite element analysis (FEM) of stress and strain of pavement according to the bridge floor system features of super-long and high flexibility was made. Meanwhile, the FEM results were compared with those of the single span suspension structure. Three-stage analytic hierarchy process (AHP) is developed to analyze the mechanical response including whole bridge analysis, partial beams section analysis and orthotropic plate analysis. The most unfavorable load position was determined by the numerical solutions acquired from each stage to study the main mechanical index of multiple span suspension structure. The FEM results showed that the mechanical response numerical solutions by using the three-stage AHP are greater than those by simplified boundary condition, and the force condition of multiple span suspension structure is worse than that of the single span suspension structure.