Construction analysis on integral lifting of steel structure by the vector form intrinsic finite element

A newnumerical method based on vector form intrinsic finite element（VFIFE） is proposed to simulate the integral lifting process of steel structures. First, in order to verify the validity of the VFIFE method, taking the steel gallery between the integrated building and the attached building of Nanjing M obile Communication Buildings for example, the static analysis was carried out and the corresponding results were compared with the results achieved by the traditional finite element method. Then, according to the characteristics of dynamic construction of steel structure integral lifting, the tension cable element was employed to simulate the behavior of dynamic construction. The VFIFE method avoids the iterative solution of the stiffness matrix and the singularity problems. Therefore, it is simple to simulate the complete process of steel structure lifting construction.Finally, by using the VFIFE, the displacement and internal force time history curves of the steel structures under different lifting speeds are obtained. The results show that the lifting speed has influence on the lifting force, the internal force, and the displacement of the structure. In the case of normal lifting speed, the dynamic magnification factor of 1. 5 is safe and reasonable for practical application.

Vector form Intrinsic Finite Element Method for the Two-Dimensional Analysis of Marine Risers with Large Deformations

Robust numerical models that describe the complex behaviors of risers are needed because these constitute dynamically sensitive systems. This paper presents a simple and efficient algorithm for the nonlinear static and dynamic analyses of marine risers. The proposed approach uses the vector form intrinsic finite element(VFIFE) method, which is based on vector mechanics theory and numerical calculation. In this method, the risers are described by a set of particles directly governed by Newton's second law and are connected by weightless elements that can only resist internal forces. The method does not require the integration of the stiffness matrix, nor does it need iterations to solve the governing equations. Due to these advantages, the method can easily increase or decrease the element and change the boundary conditions, thus representing an innovative concept of solving nonlinear behaviors, such as large deformation and large displacement. To prove the feasibility of the VFIFE method in the analysis of the risers, rigid and flexible risers belonging to two different categories of marine risers, which usually have differences in modeling and solving methods, are employed in the present study. In the analysis, the plane beam element is adopted in the simulation of interaction forces between the particles and the axial force, shear force, and bending moment are also considered. The results are compared with the conventional finite element method(FEM) and those reported in the related literature. The findings revealed that both the rigid and flexible risers could be modeled in a similar unified analysis model and that the VFIFE method is feasible for solving problems related to the complex behaviors of marine risers.

Finite Element Simulation of Flexible Roll Forming with Supplemented Material Data and the Experimental Verification

Flexible roll forming is a promising manufacturing method for the production of variable cross section products. Considering the large plastic strain in this forming process which is much larger than that of uniform deformation phase of uniaxial tensile test, the widely adopted method of simulating the forming processes with non-supplemented material data from uniaxial tensile test will certainly lead to large error. To reduce this error, the material data is supplemented based on three constitutive models. Then a finite element model of a six passes flexible roll forming process is established based on the supplemented material data and the original material data from the uniaxial tensile test. The flexible roll forming experiment of a B pillar reinforcing plate is carried out to verify the proposed method. Final cross section shapes of the experimental and the simulated results are compared. It is shown that the simulation calculated with supplemented material data based on Swift model agrees well with the experimental results, while the simulation based on original material data could not predict the actual deformation accurately. The results indicate that this material supplement method is reliable and indispensible, and the simulation model can well reflect the real metal forming process. Detailed analysis of the distribution and history of plastic strain at different positions are performed. A new material data supplement method is proposed to tackle the problem which is ignored in other roll forming simulations, and thus the forming process simulation accuracy can be greatly improved.

Simulation of bulk metal forming processes using one-step finite element approach based on deformation theory of plasticity

The bulk metal forming processes were simulated by using a one-step finite element(FE)approach based on deformation theory of plasticity,which enables rapid prediction of final workpiece configurations and stress/strain distributions.This approach was implemented to minimize the approximated plastic potential energy derived from the total plastic work and the equivalent external work in static equilibrium,for incompressibly rigid-plastic materials,by FE calculation based on the extremum work principle.The one-step forward simulations of compression and rolling processes were presented as examples,and the results were compared with those obtained by classical incremental FE simulation to verify the feasibility and validity of the proposed method.

Finite element analysis of deformation characteristics in cold helical rolling of bearing steel-balls

Due to the complexity of investigating deformation mechanisms in helical rolling(HR) process with traditional analytical method, it is significant to develop a 3D finite element(FE) model of HR process. The key forming conditions of cold HR of bearing steel-balls were detailedly described. Then, by taking steel-ball rolling elements of the B7008 C angular contact ball bearing as an example, a completed 3D elastic-plastic FE model of cold HR forming process was established under SIMUFACT software environment. Furthermore, the deformation characteristics in HR process were discovered, including the forming process, evolution and distribution laws of strain, stress and damage based on Lemaitre relative damage model. The results reveal that the central loosening and cavity defects in HR process may have a combined effect of large negative hydrostatic pressure(positive mean stress)caused by multi-dimensional tensile stresses, high level transverse tensile stress, and circular-alternating shear stress in cross section.

Coupled Cross-Flow/in-Line Vortex-Induced Vibration Responses of a Catenary-Type Riser Subjected to Uniform Flows

A three-dimensional numerical scheme was developed to investigate the vortex-induced vibration(VIV)of a catenary-type riser(CTR)in the in-line(IL)and cross-flow(CF)directions.By using the vector form intrinsic finite element method,the CTR was discretized into a finite number of spatial particles whose motions satisfy Newton’s second law.The Van der Pol oscillator was used to simulate the effect of vortex shedding.The coupling equations of structural vibration and wake oscillator were solved using an explicit central differential algorithm.The numerical model was verified with the published results.The VIV characteristics of the CTR subjected to uniform flows,including displacement,frequency,standing wave,traveling wave,motion trajectory,and energy transfer,were studied comprehensively.The numerical results revealed that the multimode property occurs in the CF-and IL-direction VIV responses of the CTR.An increase in the flow velocity has slight effects on the maximum VIV displacement.Due to structural nonlin-earity,the double-frequency relationship in the CF and IL directions is rarely captured.Therefore,the vibration trajectories display the shape of an inclined elliptical orbit.Moreover,the negative energy region is inconspicuous under the excitation of the uniform flow.

A CLOSED FORM SOLUTION OF STRESS INTENSITY FACTORS FOR THREE DIMENSIONAL FINITE BODIES WITH ECCENTRIC CRACKS

In this paper, a new analytical-engineering method of closed form solution about stress intensity factors for three dimensional finite bodies with eccentric cracks is derived by means of energy release rate method. The results of stress intensity factors can be obtained. The results provided ir this method are in nice agreement with those of the famous alternating method by which only special cases can be solved.

APPLICATION OF INTEGRATION ALGORITHEMS FOR ELASTO-PLASTICITY CONSTITUTIVE MODEL FOR ANISOTROPIC SHEET MATERIALS

Two algorithms of computing stress increment by using the elasto-plasticity constitutive model are firstly formulated, which are the Euler integration method and the radial return method. Hill＇48 anisotropic yield criterion is used. The Euler integration method can not obtain more accurate computation of the stress increment as the radial return method unless enough subintervals are taken,by which the Euler integration method will take excessive computing time. Without docreasing any accuracy, the radial return method can save much time. Finally, a square cup deep drawing from NUMISHEET＇93 benchmarks is simulated with a self-developed code SheetForrn in order to investigate the accuracy and efficiency of the radial return method.

Research on deformation characteristics of JCOE forming in large diameter welding pipe

In the present work, the JCOE forming is inves- tigated using the finite element （FE） method. A two- dimensional FE model is established for the plane strain condition by FE code ABAQUS, and the FE model is vali- dated by experiments. The aim of this research is to inves- tigate forming quality states in the JCOE forming process; in particular, the effects of technological parameters on form- ing quality are evaluated. Taking the JCOE forming process of X80 steel φ1 219 mm × 22 mm × 12 000 mmwelding pipe for instance, the deformation characteristics of JCOE forming are analyzed, in which the geometry of the formed pipe, residual stress distributions and effects of process parameters on JCOE forming quality can be obtained. Thus, the presented results of this research provide an effective approach to improve welding pipe forming quality.