Research Progress in Flame Retardant in Flame Retardant Coatings

Flame retardant coatings are functional materials that can serve as decorative and protec-tive substrates in the event of a fire.Flame retardant coatings generally consist of two parts:a base material and a flame retardant agent.A detailed introduction was given to the development of flame retardant coatings in recent years and the flame retardants used in flame retardant coatings.Flame retardants mainly include halogen flame retar-dants,phosphorus nitrogen flame retardants,expansion flame retardants,biomass flame retardants,and graphene flame retardants.The application of flame retardant coatings in the fields of epoxy resin,polyurethane,etc.was elaborated.In addition,the application of new biomass flame retardants and graphene flame retardants was introduced,and the future development of flame retardant coatings and flame retardants was described.

An Effective Green Porous Structural Adhesive for Thermal Insulating,Flame-Retardant,and Smoke-Suppressant Expandable Polystyrene Foam

To develop an efficient way to overcome the contradiction among flame retardancy,smoke suppression,and thermal insulation in expanded polystyrene(EPS)foams,which are widely used insulation materials in buildings,a novel"green"porous bio-based flame-retard ant starch(FRS)coating was designed from starch modified with phytic acid(PA)that simultaneously acts as both a flame retardant and an adhesive.This porous FRS coating has open pores,which,in combination with the closed cells formed by EPS beads,create a hierarchically porous structure in FRS-EPS that results in superior thermal insulation with a lower thermal conductivity of 27.0 mW·(m·K)^(-1).The resultant FRS-EPS foam showed extremely low heat-release rates and smoke-production release,indicating excellent fire retardancy and smoke suppression.The specific optical density was as low as 121,which was 80.6%lower than that of neat EPS,at 624.The FRS-EPS also exhibited self-extinguishing behavior in vertical burning tests and had a high limiting oxygen index(LOI)value of 35.5%.More interestingly,after being burnt with an alcohol lamp for 30 min,the top side temperature of the FRS-EPS remained at only 140℃with ignition,thereby exhibiting excellent fire resistance.Mechanism analysis confirmed the intumescent action of FRS,which forms a compact phosphorus-rich hybrid barrier,and the phosphorus-containing compounds that formed in the gas phase contributed to the excellent flame retardancy and smoke suppression of FRS-EPS.This novel porous biomass-based FRS system provides a promising strategy for fabricating polymer foams with excellent flame retardancy,smoke suppression,and thermal insulation.

Study of Technology of Stripping Nickel Coating on NdFeB Permanent Magnet

The influences of category and density of reagents, temperature and the value of pH in the solution of stripping the nickel coating on NdFeB permanent magnet on the stripping result were studied systematically.The practical formular contains mainly the oxidant m-O2NC6H4SO3Na, the complex reagent ( NaOOCCH2 ) 2N( CH2 ) 2N( CH2COOH)2,the reagent of retarding corrosion KF and the calatyze RL-3 was obtained.

Properties of Polyurethane Coatings Based on Linseed Oil Phosphate Ester Polyol

Linseed oil was epoxidized using hydrogen peroxide (H2O2), acetic acid (AcOH) and ion exchange resin AmberliteIR-120 as a catalyst. Epoxidized oil was separately dissolved in isopropyl alcohol (IPA) or diethylene glycol butylether (DGBE) and phosphorylated with different amounts of phosphoric (H3PO4) acid (1%, 2%, 3% and 5%). Theformation of phosphate polyesters was confirmed by Fourier-transform infrared (FTIR) and 31P nuclearmagnetic resonance (NMR) spectra. Based on the synthesized polyols, polyurethane (PU) coatings were prepared.PU coating based on linseed oil diethylene glycol ester polyol was used as the reference. For the characterizationof coatings, mechanical tests and thermogravimetric analysis (TGA) were used. The flammability parameters ofwood samples with PU coatings at a heat flux of 35 kW/m2 were determined. It was found that PU coatings basedon IPA polyols had higher mechanical characteristics, char residue upon thermal decomposition and flameretardancy.

A Review on Self-Cleaning Coatings for Tunnels

Self-cleaning coatings for tunnels can effectively remove dust and stains accumulated over the surface of tunnel linings and their appurtenances due to the closed environment and poor ventilation.This paper systematically introduces the current research status of self-cleaning coatings for tunnels,focusing on the development of super-hydrophobic self-cleaning coatings,superamphiphobic self-cleaning coatings,exhaust gas degradation coatings,fire retardant coatings,and tunnel de-icing coatings.The advantages and disadvantages of the five functional coatings are then briefly described,and the problems of self-cleaning coatings for tunnels at the present stage are pointed out.Finally,the development direction of self-cleaning coatings for tunnels is proposed to provide a reference for the research and application of self-cleaning coatings for tunnels.

Flame-retardant and antibacterial flexible polyurethane foams with high resilience based on a P/N/Si-containing system

In this work,the coatings used phosphorylated chitosan(PCS)and GP-108 via the dip-coating method presented exceptional flame retardancy and antibacterial properties for flexible polyurethane foams(FPUF).PCS/GP@FPUF with 35%weight gain of PCS/GP can receive the UL-94 V-0 rating and obtain a 32%reduction of peak heat release rate value compared with that of FPUF,and it remains relatively dense char residues.The effective heat of combustion of PCS/GP@FPUF is 21.6 kJ/g,presenting a 22%decrease compared with that of FPUF.Meanwhile,the PCS/GP coatings mainly have the condensed-phase flame-retardant mechanism associated with the analysis of char residues and the volatile products released through the thermal degradation process.X-ray photoelectron spectroscopy results confirm that the char residues of PCS/GP@FPUF consist of highly-graphitized carbon and it formed P-N-Si synergistic char lay-ers.In addition,the antibacterial rates of PCS/GP@FPUF against Escherichia coli(E.coli)and Staphylococcus aureus(S.aureus)are 99.99%,and the incorporation of GP-108 does not influence the antibacterial proper-ties of PCS.Importantly,the resiliency of FPUFs has been slightly influenced.Briefly,the flame-retardant and antibacterial FPUFs with wonderful resiliency are hopeful to be applied as filler materials for vehicle seats and obtain longer service lives.

Effects of Halloysite Nanotube Reinforcement in Expandable Graphite Based Intumescent Fire Retardant Coatings Developed Using Hybrid Epoxy Binder System

In this study, the effects of halloysite nanotubes （HNTs） reinforcement in expandable graphite based intumescent fire retardant coatings （IFRCs） developed using a polydimethylsiloxane （PDMS）/phenol BA epoxy system were investigated. Intumescent coating formulations were developed by incorporating different weight percentages of HNTs and PDMS in basic intumescent ingredients （ammonium polyphosphate/melamine/boric acid/expandable graphite, APP/MEL/BA/EG）. The performance of intumescent formulations was investigated by furnace fire test, Bunsen burner fire test, field emission electron microscopy （FESEM）, thermogravimetric analysis （TGA）, transmission electron microscopy （TEM）, and Fourier transform infrared analysis （FTIR）. The Bunsen burner fire test results indicated that the fire performance of HNTs and PDMS reinforced intumescent formulation has improved due to the development of silicate network over the char residue. Improved expansion in char residue was also noticed in the formulation, SH（3）, due to the minimum decomposition of char carbon. FESEM and TEM results validated the development of silicate network over char layer of coating formulations. A considerable mass loss difference was noticed during thermal gravimetric analysis （TGA） of intumescent coating formulations. Reference formulation, SH（0） with no filler, degraded at 300 ~C and lost 50% of its total mass but SH（3）, due to synergistic effects between PDMS and HNTs, degraded above 400 ~C and showed the maximum thermal stability. XRD analysis showed the development of thermally stable compound mulltie, due to the synergism of HNTs and siloxane during intumescent reactions, which enhanced fire performance. FTIR analysis showed the presence of incorporated siloxane and silicates bonds in char residue, which endorsed the toughness of intumescent char layer produced. Moreover, the synergistic effect ofHNTs, PDMS, and other basic intumescent ingredients enhanced the polymer cross-linking in binder system and improved fire resistive performance of coatings.

Novel multifunctional epoxy based graphitic carbon nitride/silanized TiO_(2)nanocomposite as protective coatings for steel surface against corrosion and flame in the shipping industry

The chemical compound 3-(N-ethylamino)isobutyl)trimethoxysilane(EAMS)modified titanium dioxide(TiO_(2)),producing EAMS-TiO_(2),which was encased in graphitic carbon nitride(GCN)and integrated into epoxy resin(EP).The protective properties of mild steel coated with this nanocomposite in a marine environment were assessedusing electrochemical techniques.Thermogravimetric analysis(TGA)and Cone calorimetry tests demonstrated thatGCN/EAMS-TiO_(2)significantly enhanced the flame retardancy of the epoxy coating,reducing peak heat release rate(PHRR)and total heat release(THR)values by 88%and 70%,respectively,compared to pure EP.Salt spray testsindicated reduced water absorption and improved corrosion resistance.The optimal concentration of 0.6 wt%GCNEAMS/TiO_(2)yielded the highest resistance,with the nanocomposite achieving a coating resistance of 7.50×10^(10)Ω·cm^(2)after 28 d in seawater.The surface resistance of EP-GCN/EAMS-TiO_(2)was over 99.9 times higher than pure EP after onehour in seawater.SECM analysis showed the lowest ferrous ion dissipation(1.0 nA)for EP-GCN/EAMS-TiO_(2)coatedsteel.FE-SEM and EDX analyses revealed improved breakdown products and a durable inert nanolayered covering.Thenanocomposite exhibited excellent water resistance(water contact angle of 167°)and strong mechanical properties,withadhesive strength increasing to 18.3 MPa after 28 d in seawater.EP-GCN/EAMS-TiO_(2)shows potential as a coatingmaterial for the shipping industry.

STUDY OF FLAME RETARDING FINISH OF POLYPROPYLENE / VISCOSE BLEND FABRICS

The combustion mechanisms of PP / Viscose blend fabrics are briefly discussed, and the factors affecting flame retarding(FR) effect are analyzed. Apart from this, the choice of processes of FR finish is also discussed in this paper. Other factors such as coating add-on, curing temperature and time are studied too. The results show that the factors above all have different extent of influence upon FR effect.

Synthesis and Characterization of Nano-sized Zinc Oxide Coating on Cellulosic Fibers： Photoactivity and Flame-retardancy Study

We have investigated the effect of zinc oxide as a photocatalyst and durable flame-retardant on cellulosic fibers. Zinc oxide nanocrystals were successfully synthesized and deposited onto cellulosic fibers using sol-gel process at low temperature. The samples were characterized by means of several techniques such as scanning electron microscopy, transmission electron microscopy, diffuse reflectance spectroscopy, X-ray diffraction and thermogra- vimetric analysis. The photocatalytic activity was tested by measuring the photodegradation of methylene blue under UV-Vis illumination. Moreover, flame-retardancy was tested by vertical flame spread test. The optimum add-on value for donating flame-retardancy onto cellulosic fabric was obtained to be in the range of 15.24 to 23.20 g of the ZnO per 100 g of fabric. Thermogravimetric analysis of pure and flame-retarded samples were accomplished and discussed. The results obtained are in agreement with Wall effect theory and Coating theory. The originality of this work on introducing photoactive flame-retarded fibers is highly valuable for industrial implementation.

膨胀型钢结构防火涂层隔热性能的研究进展

隔热性能的准确量化是防火涂层厚度设计的关键。膨胀型钢结构防火涂层的隔热性能在高温下受升温速率的影响,投入使用后其隔热性能会发生退化,这些特点给膨胀型钢结构防火涂层的厚度设计提出了挑战。总结了膨胀型钢结构防火涂层隔热性能的定量表征方法,分析了隔热性能的影响因素以及这些因素的作用机理和规律,提出了膨胀型钢结构防火涂层厚度设计涉及的关键科学问题及解决方法。

植酸/茶多酚整理棉织物的阻燃及防紫外线性能

为解决棉织物易燃烧和抗紫外线性能差的问题,提高其使用安全性,采用浸轧和喷涂结合的方法,通过植酸(PA)和茶多酚(Tea)协同作用制备了阻燃/抗紫外线棉织物,并研究了其阻燃、防紫外线、拉伸以及透气性性能。结果表明:质量分数2.5%的PA和25 g/L的Tea复合整理的棉织物,其质量增加率仅为13.3%,而极限氧指数LOI值从原棉织物的17.5%提高到30.4%,离火自熄;PA/Tea整理棉织物与原棉织物相比,不仅热释放速率峰值(PHRR)下降了78.2%,其总热释放量(THR)和热释放能力(HRC)也分别下降了70.8%和78.3%,这意味着PA/Tea整理棉织物可以降低火灾放热强度,阻碍火焰快速传播;整理后的棉织物对UVB和UVC区域的紫外线具有良好的吸收性能,在实现阻燃和防紫外线功能的同时,保留了85.1%以上的透气性。

飞机客舱饰面型防火涂料的防火阻燃性能研究

为研究飞机客舱饰面型无机复合膨胀型阻燃体系,首先提出并制备了三种不同配比的防火涂料,接着对涂料的干燥时间、涂层厚度及涂层黏度进行了测试分析,然后对其进行了模拟大板实验,得出并分析了三种试样的升温速率曲线,分析了燃烧后的炭层,最后通过热重分析(TG)、差热分析(DTA)两种热分析手段对三种试样进行了热特性分析,得出试样2的防火阻燃效果最佳。结果表明:季戊四醇、聚磷酸铵、三聚氰胺三者协同作用,在火场中不仅可产生难燃气体,起到气相阻燃作用,同时可分解产生无机物,从而在可燃物表面形成一层致密的氧化物薄膜,使新型涂料具有良好的防火阻燃效果;当苯丙乳液、硅溶胶、聚磷酸铵、三聚氰胺、季戊四醇、氯化石蜡、二氧化钛的质量配比为380∶95∶336∶183∶56∶46∶69时,涂料的防火阻燃性能最佳。

防火涂料的研究进展

防火涂料是近年来关注度较高、发展迅猛的特种功能涂料,被广泛应用在城市高楼、隧道和古建筑的保护等众多领域。从防火涂料的结构设计、性能改进以及标准化更新等角度出发,综述了钢结构防火涂料、饰面型防火涂料和隧道防火涂料近年来国内外的研究进展。简述了防火涂料的未来发展趋势,并对新一轮的技术革新提出构想。

水性丙烯酸阻燃涂料的研究进展

水性丙烯酸树脂涂料是一类近年来发展迅速的水性涂料,由于具有耐光性、耐候性、耐热性良好且环保无毒的特点,在汽车、家具、建筑等行业得到了广泛应用。其中利用水性丙烯酸树脂制备阻燃涂料的研究呈快速增长的态势,得到了木材、家具、建筑、钢材阻燃等领域有关学者的高度关注。简述了水性丙烯酸阻燃涂料的阻燃机理,从原料配比、原料种类、反应温度三方面阐述了水性丙烯酸阻燃涂料的制备工艺及其应用,并对其研究发展方向提出了建议。

阻燃丙烯酸树脂涂料的制备及其性能

为解决丙烯酸树脂在使用过程中存在阻燃性能低的问题,通过超声和机械搅拌相结合的方法在丙烯酸树脂乳液中加入由聚磷酸铵(APP)、季戊四醇(PER)和三聚氰胺(MEL)以不同配比复合而成的膨胀型阻燃剂(IFR),制得阻燃丙烯酸树脂涂料(PA-IFR)。利用红外光谱仪、X射线衍射仪、铅笔硬度计和极限氧指数仪对PA-IFR的化学结构、透光率、硬度以及阻燃性能进行测试。结果表明:当膨胀型阻燃剂的质量分数为30%,APP/PER/MEL的配方比为2∶1∶1时,PA-IFR的硬度达到5H,极限氧指数LOI值达32.6%,属于难燃材料。

低甲醛脲醛树脂基钢结构防火涂料的制备

本试验制备了一种低甲醛脲醛树脂基膨胀型钢结构防火涂料,探究了脲醛树脂加入量对防火涂料性能的影响,并分析其耐火机理。结果表明,在甲醛与尿素低摩尔比(0.8∶1)时,加入0.1%过氧化氢,制备低甲醛脲醛树脂,甲醛含量符合GB 18582-2020规定;加入脲醛树脂对膨胀型钢结构防火涂料的基本性能无影响,对涂层发泡性能和耐火性能影响显著,当脲醛树脂加入量在6%~10%时,涂层发泡厚度在3 cm以上,钢板背面温度在300℃以下,最低为271.9℃;脲醛树脂发生热解,分子链断裂产生大量阻燃气体,形成致密碳层,起到气源、碳源的作用。

聚苯胺-碳化硅复合材料在膨胀型防火涂料中的应用

膨胀型防火涂料在阻隔基材迅速升温方面具有明显效果。试验合成了聚苯胺-碳化硅(PANI-SiC)复合材料,通过SEM、FTIR、XRD等手段分析了复合材料的形貌、组成和结构,考察了单组分膨胀型防火涂料乳液的种类及复合材料含量对涂层防火耐火性能的影响。结果表明:醋酸乙烯-乙烯(VAE)乳液相比于苯丙乳液和丙烯酸乳液可以更好地提升涂层的膨胀倍率和耐火性能。随着PANI-SiC含量的增加,涂层的膨胀倍率增加,背面温度降低,10%含量复合材料的防火涂层表现出优异的耐火性能。

高效磷氮硅防火涂层的制备与性能研究

为提高木材防火性能,采用六氯环三磷腈(HCCP)和三(2-羟乙基)异氰尿酸酯(THEIC)合成了新型磷腈枝化物(HT),HT与异氰酸酯基丙基三乙氧基硅烷(IPTS)制备了木材防火涂层。研究了涂层的透明性、热稳定性、硬度和防火性能。结果表明:涂层高度透明,铅笔硬度达3H,极限氧指数提高30%,垂直燃烧UL-94测试达V-0等级。锥形量热结果表明,与纯木材相比,涂层处理后的木材的最大热释放速率和总热释放量分别降低了25.5%和53.2%,同时涂层可以使生成的炭层更加致密、完整,可有效阻隔热量与可燃气体,使木材的防火性能得到提高。

Highly Transparent Fire-resistant Coatings with Intumescent Three-source Integration

Wood,a readily available and sustainable natural resource,has found widespread use in construction and furniture.However,its inherent flammability poses a potential fire risk.Although intumescent fire-retardant coatings effectively mitigate this risk,achieving high transparency in such coatings presents a significant challenge.In our approach,we employed a cross-linked network of phytic acid anion and N-[3-(trimethoxysilyl)propyl]-N,N,N-trimethylammonium cation to create a transparent"three-in-one"intumescent coating.The collaborative P/N/Si flame-retardant effect markedly improved the intumescent char-forming capability,preventing the wood from rapid decomposition.This resulted in a substantial reduction in heat release(13.9%decrease in THR)and an increased limiting oxygen index(LOI)value of 35.5%.Crucially,the high transparency of the coating ensured minimal impact on the wood's appearance,allowing the natural wood grains to remain clearly visible.This innovative approach provides a straightforward method for developing transparent intumescent flame-retardant coatings suitable for wooden substrates.The potential applications extend to preserving ancient buildings and heritage conservation efforts.