Shape setup (SSU) system is the core technology for hot strip mill (HSM). A precise SSU system was used to improve the strip quality for HSM. The function of SSU, setup, and feedback was introduced. The main mathe...Shape setup (SSU) system is the core technology for hot strip mill (HSM). A precise SSU system was used to improve the strip quality for HSM. The function of SSU, setup, and feedback was introduced. The main mathematical models of roll gap profile and longitudinal strain difference are set up. Strip profile allocation strategy was researched according to the SSU system of a domestic 1 700 mm HSM. The SSU system was put into practical use and the measurement results showed that strip flatness variation and strip profile variation could be controlled in target scope.展开更多
The purpose of this paper is the physical deduction of the loading curves for spherical and flat punch indentations, in particular as the parabola assumption for not self-similar spherical impressions appears impossib...The purpose of this paper is the physical deduction of the loading curves for spherical and flat punch indentations, in particular as the parabola assumption for not self-similar spherical impressions appears impossible. These deductions avoid the still common first energy law violations of ISO 14577 by consideration of the work done by elastic and plastic pressure work. The hitherto generally accepted “parabolas’” exponents on the depth h (“2 for cone, 3/2 for spheres, and 1 for flat punches”) are still the unchanged basis of ISO 14577 standards that also enforce the up to 3 + 8 free iteration parameters for ISO hardness and ISO elastic indentation modulus. Almost all of these common practices are now challenged by physical mathematical proof of exponent 3/2 for cones by removing the misconceptions with indentation against a projected surface (contact) area with violation of the first energy law, because the elastic and inelastic pressure work cannot be obtained from nothing. Physically correct is the impression of a volume that is coupled with pressure formation that creates elastic deformation and numerous types of plastic deformations. It follows the exponent 3/2 only for the cones/pyramids/wedges loading parabola. It appears impossible that the geometrically not self-similar sphere loading curve is an h3/2 parabola. Hertz did only deduce the touching of the sphere and Sneddon did not get a parabola for the sphere. The radius over depth ratio is not constant with the sphere. The apparently good correlation of such parabola plots at large R/h ratios and low h-values does not withstand against the deduced physical equation for the spherical indentation loading curve. Such plots are unphysical for the sphere and so tried regression results indicate data-treatments. The closed physical deduction result consists of the exponential factor h and a dimensionless correction factor that is depth dependent. The non-parabola against force plot using published data is concavely bent even for large radius/depth-ratios at the shallow indents. The capabilities of conical/pyramidal/wedged indentations are thus lost. These facts are outlined for experimental nano- and micro-indentations. Spherical indentations reveal that linear data regression is suspicious and worthless if it does not correspond with physical reality. This stresses the necessity of the straightforward deductions of the correct relations on the basis of iteration-less and fitting-less undeniable calculation rules on a undeniable basic physical understanding. The straightforward physical deduction of the flat punch indentation is therefore also presented, together with formulas for the physical indentation hardness, indentation work, and applied work for these geometrically self-similar indentations. It is exemplified with a macroindentation.展开更多
根据扁形绿茶鲜叶原料、加工工艺等特点,以现有国产茶叶加工机械为主,结合新研制的连续理条、连续做形设备,按照模块化设计思路,构建了1条扁形绿茶自动化生产线。自动化生产线的控制软件基于WindowsXP操作系统开发,采用Advantech Web Ac...根据扁形绿茶鲜叶原料、加工工艺等特点,以现有国产茶叶加工机械为主,结合新研制的连续理条、连续做形设备,按照模块化设计思路,构建了1条扁形绿茶自动化生产线。自动化生产线的控制软件基于WindowsXP操作系统开发,采用Advantech Web Access软件,通过CC-Link(Control and Communication link)现场总线与各模块进行功能交互,实现了茶叶加工参数的准确控制,操作简单明了。展开更多
基金Item Sponsored by National Natural Science Foundation of China (50534020)
文摘Shape setup (SSU) system is the core technology for hot strip mill (HSM). A precise SSU system was used to improve the strip quality for HSM. The function of SSU, setup, and feedback was introduced. The main mathematical models of roll gap profile and longitudinal strain difference are set up. Strip profile allocation strategy was researched according to the SSU system of a domestic 1 700 mm HSM. The SSU system was put into practical use and the measurement results showed that strip flatness variation and strip profile variation could be controlled in target scope.
文摘The purpose of this paper is the physical deduction of the loading curves for spherical and flat punch indentations, in particular as the parabola assumption for not self-similar spherical impressions appears impossible. These deductions avoid the still common first energy law violations of ISO 14577 by consideration of the work done by elastic and plastic pressure work. The hitherto generally accepted “parabolas’” exponents on the depth h (“2 for cone, 3/2 for spheres, and 1 for flat punches”) are still the unchanged basis of ISO 14577 standards that also enforce the up to 3 + 8 free iteration parameters for ISO hardness and ISO elastic indentation modulus. Almost all of these common practices are now challenged by physical mathematical proof of exponent 3/2 for cones by removing the misconceptions with indentation against a projected surface (contact) area with violation of the first energy law, because the elastic and inelastic pressure work cannot be obtained from nothing. Physically correct is the impression of a volume that is coupled with pressure formation that creates elastic deformation and numerous types of plastic deformations. It follows the exponent 3/2 only for the cones/pyramids/wedges loading parabola. It appears impossible that the geometrically not self-similar sphere loading curve is an h3/2 parabola. Hertz did only deduce the touching of the sphere and Sneddon did not get a parabola for the sphere. The radius over depth ratio is not constant with the sphere. The apparently good correlation of such parabola plots at large R/h ratios and low h-values does not withstand against the deduced physical equation for the spherical indentation loading curve. Such plots are unphysical for the sphere and so tried regression results indicate data-treatments. The closed physical deduction result consists of the exponential factor h and a dimensionless correction factor that is depth dependent. The non-parabola against force plot using published data is concavely bent even for large radius/depth-ratios at the shallow indents. The capabilities of conical/pyramidal/wedged indentations are thus lost. These facts are outlined for experimental nano- and micro-indentations. Spherical indentations reveal that linear data regression is suspicious and worthless if it does not correspond with physical reality. This stresses the necessity of the straightforward deductions of the correct relations on the basis of iteration-less and fitting-less undeniable calculation rules on a undeniable basic physical understanding. The straightforward physical deduction of the flat punch indentation is therefore also presented, together with formulas for the physical indentation hardness, indentation work, and applied work for these geometrically self-similar indentations. It is exemplified with a macroindentation.
文摘根据扁形绿茶鲜叶原料、加工工艺等特点,以现有国产茶叶加工机械为主,结合新研制的连续理条、连续做形设备,按照模块化设计思路,构建了1条扁形绿茶自动化生产线。自动化生产线的控制软件基于WindowsXP操作系统开发,采用Advantech Web Access软件,通过CC-Link(Control and Communication link)现场总线与各模块进行功能交互,实现了茶叶加工参数的准确控制,操作简单明了。