It is very important to develop new air-cushion nozzles so as to raise the heat treatment property of aluminum alloy automobile body sheet(ABS). A geometric model of air-cushion furnace equipment of ABS was built up a...It is very important to develop new air-cushion nozzles so as to raise the heat treatment property of aluminum alloy automobile body sheet(ABS). A geometric model of air-cushion furnace equipment of ABS was built up and flow field was simulated by using k-ε turbulence equations of COMSOL Multi-physics. The influence and regularity of number(n),diameter(d) and arrangement of middle hole,and main control parameters of new air-cushion nozzle on aerodynamic characteristics and flow field were studied. The results show that:1) with n increases,airflow vortexes in air-cushion area increase in multiple; d decreases or n increases,air cushion pressure(p_c) becomes uniform; 2) average of p_c is proportional to pressure in nozzle box(p_t),when n increases,ratio of average of p_c to p_t increases,and when n ≤ 3 and d < b / 2,they have little effect on ratio of p_c average to p_t; 3) when n is an even number,n ≥4,and d ≤ b/2,p_c shows good uniformity; when n is an odd number,the center hole affects p_c uniformity greatly,and,when diameter of center hole is less than b / 4 and diameter of non-center is between b / 4 and b / 2,p_c has good uniformity. A new air-cushion jet model was presented,and the deviation of this new model with simulation data and experimental measured data are less than 7.75% and 7.76%,respectively. The present research is valuable for improving air-cushion stability,Al strip temperature homogeneity,and temperature control precision.展开更多
基金Sponsored by Science and Technology Project of Liaoning Province(Grant No.L2013113)the Fundamental Research Funds for the Central Universities(Grant No.N140703002)
文摘It is very important to develop new air-cushion nozzles so as to raise the heat treatment property of aluminum alloy automobile body sheet(ABS). A geometric model of air-cushion furnace equipment of ABS was built up and flow field was simulated by using k-ε turbulence equations of COMSOL Multi-physics. The influence and regularity of number(n),diameter(d) and arrangement of middle hole,and main control parameters of new air-cushion nozzle on aerodynamic characteristics and flow field were studied. The results show that:1) with n increases,airflow vortexes in air-cushion area increase in multiple; d decreases or n increases,air cushion pressure(p_c) becomes uniform; 2) average of p_c is proportional to pressure in nozzle box(p_t),when n increases,ratio of average of p_c to p_t increases,and when n ≤ 3 and d < b / 2,they have little effect on ratio of p_c average to p_t; 3) when n is an even number,n ≥4,and d ≤ b/2,p_c shows good uniformity; when n is an odd number,the center hole affects p_c uniformity greatly,and,when diameter of center hole is less than b / 4 and diameter of non-center is between b / 4 and b / 2,p_c has good uniformity. A new air-cushion jet model was presented,and the deviation of this new model with simulation data and experimental measured data are less than 7.75% and 7.76%,respectively. The present research is valuable for improving air-cushion stability,Al strip temperature homogeneity,and temperature control precision.
