The miscibility of flue gas and different types of light oils is investigated through slender-tube miscible displacement experiment at high temperature and high pressure.Under the conditions of high temperature and hi...The miscibility of flue gas and different types of light oils is investigated through slender-tube miscible displacement experiment at high temperature and high pressure.Under the conditions of high temperature and high pressure,the miscible displacement of flue gas and light oil is possible.At the same temperature,there is a linear relationship between oil displacement efficiency and pressure.At the same pressure,the oil displacement efficiency increases gently and then rapidly to more than 90% to achieve miscible displacement with the increase of temperature.The rapid increase of oil displacement efficiency is closely related to the process that the light components of oil transit in phase state due to distillation with the rise of temperature.Moreover,at the same pressure,the lighter the oil,the lower the minimum miscibility temperature between flue gas and oil,which allows easier miscibility and ultimately better performance of thermal miscible flooding by air injection.The miscibility between flue gas and light oil at high temperature and high pressure is more typically characterized by phase transition at high temperature in supercritical state,and it is different from the contact extraction miscibility of CO_(2) under conventional high pressure conditions.展开更多
Since the first batch of 350-MW supercritical utility boilers was put into operation, the exhaust flue gas temperature of the boilers has always been higher than the designed value. The main reason is that the heat ab...Since the first batch of 350-MW supercritical utility boilers was put into operation, the exhaust flue gas temperature of the boilers has always been higher than the designed value. The main reason is that the heat absorbed by the air heater is not sufficient. In Huaneng Dongfang Power Plant, the exhaust flue gas temperature is lowered through modifications to the economizer and the air heater. The experimental results reveal that every year, each boiler could save 3 850 tons of standard coal and reduce 85 tons of SO2 and 9 000 tons of CO2 respectively after retrofit.展开更多
The main technologies for reducing flue gas heat loss of pulverized coal-fired boilers are introduced, and the suitability of these technologies for boiler operation and the principles for selection of these technolog...The main technologies for reducing flue gas heat loss of pulverized coal-fired boilers are introduced, and the suitability of these technologies for boiler operation and the principles for selection of these technologies are explored. The main conclusions are: 1) the non-equilibrium control over flue gas flow rates at the inlet of the air heater and the reversal rotation of the air heater rotator should be popularized as regular technologies in large boilers; 2) increasing the area of the air heater to reduce the flue gas heat loss in pulverized coal-fired boilers should be the top option and increasing the area of the economizer be the next choice; 3) low- pressure economizer technology could save energy under special conditions and should be compared with the technology of increasing economizer area in terms of technical economics when the latter is feasible; 4) the hot primary air heater is only suitable to the pnlvefizing system with a large amount of cold air mixed.展开更多
Three generation systems, namely, steam Rankine cycle (SRC), organic Rankine cycle (ORC), and steam-organic combined Rankine cycle (S-ORC), were simulated using the Engineering Equation Solver fEES) to efficien...Three generation systems, namely, steam Rankine cycle (SRC), organic Rankine cycle (ORC), and steam-organic combined Rankine cycle (S-ORC), were simulated using the Engineering Equation Solver fEES) to efficiently utilize flue gas emissions from 200 to 450 ℃ in iron and steel plants. Based on the simulation results for thermal efficiency, exergy efficiency, and power generation, the performances of the three power generation systems were compared and analyzed. To further utilize waste heat from the turbine exhaust steam of the ORC system, cas- cade ()RC (CORC) was designed for heat sources above 300 ℃. Based on a comprehensive performance comparison, the application of the ORC using R141b is preferable for 200 to 300 ℃ flue gas. For 300 to 450 ℃ flue gas, CORC is an alternative technology to improve the efficiency and quality of waste heat utilization. For flue gas above 450 ℃, S-ORC can achieve higher efficiency and power generation than conventional SRC, with a relatively small negative pressure and high dryness of the turbine outlet steam. Hence, S-ORC can be considered as a substitute for SRC.展开更多
For steam tubes used in thermal power plant,the inner and outer walls were operated in high-temperature steam and flue gas environments respectively.In this study,structure,microstructure and chemical composition of o...For steam tubes used in thermal power plant,the inner and outer walls were operated in high-temperature steam and flue gas environments respectively.In this study,structure,microstructure and chemical composition of oxide films on inner and outer walls of exservice low Cr ferritic steel G102 tube and exservice high Cr ferritic steel T91 tube were analyzed.The oxide film was composed of outer oxide layer,inner oxide layer and internal oxidation zone.The outer oxide layer on the original surface of tube had a porous structure containing Fe oxides formed by diffusion and oxidation of Fe.More specially,the outer oxide layer formed in flue gas environment would mix with coal combustion products during the growth process.The inner oxide layer below the original surface of tube was made of Fe–Cr spinel.The internal oxidation zone was believed to be the precursor stage of inner oxide layer.The formation of internal oxidation zone was due to O diffusing along grain boundaries to form oxide.There were Fe–Cr–Si oxides discontinuously distributed along grain boundaries in the internal oxidation zone of G102,while there were Fe–Cr oxides continuously distributed along grain boundaries in that of T91.展开更多
To thoroughly study the extinguishing effect of a high-pressure water mist fire extinguishing system when a transformer fire occurs,a 3D experimental model of a transformer is established in this work by employing Fir...To thoroughly study the extinguishing effect of a high-pressure water mist fire extinguishing system when a transformer fire occurs,a 3D experimental model of a transformer is established in this work by employing Fire Dynamics Simulator(FDS)software.More specifically,by setting different parameters,the process of the highpressure water mist fire extinguishing system with the presence of both diverse ambient temperatures and water mist sprinkler laying conditions is simulated.In addition,the fire extinguishing effect of the employed high-pressure water mist system with the implementation of different strategies is systematically analyzed.The extracted results show that a fire source farther away fromthe centerline leads to a lower local temperature distribution.In addition,as the ambient temperature increases,the temperature above the fire source decreases,while the temperature and the concentrationof theupperflue gas layer bothdecrease.Interestingly,after thehigh-pressurewatermist sprinkler begins to operate,both the temperature distribution above the fire source and the concentration of the flue gas decrease,which indicates that the high-pressure water mist system plays the role of cooling and dust removal.By comparing various sprinkler laying methods,it is found that the lower sprinkler height has a better effect on the temperature above the fire source,the temperature of the upper flue gas layer,and the concentration of the flue gas.Moreover,when the sprinkler is spread over thewhole transformer,the cooling effect on both the temperature above the fire source and the temperature of the upper flue gas layer is good,whereas the change in the concentration of the flue gas above the fire source is not obvious compared to the case where the sprinkler is not fully spread.展开更多
For the improvement of reheat steam quality and performance of double reheat coal-fired utility boiler under wide load operation, a variety of temperature regulation ways were utilized to adjust the energy distributio...For the improvement of reheat steam quality and performance of double reheat coal-fired utility boiler under wide load operation, a variety of temperature regulation ways were utilized to adjust the energy distribution between different heating surfaces. In this paper, thermodynamic calculation based on the fundamental heat transfer theory was conducted for the analysis of temperature regulation strategy effects to steam temperature. In consideration of the specific overlapping heating surface arrangement, the compartment model was adopted to solve this problem. Response surface methodology(RSM) was used to analysis the effect of each temperature regulating variables on the steam temperature and boiler efficiency;then the polynomial model was fitted to predict the primary and secondary steam temperature simultaneously. Results showed that the flue gas recirculation rate has a relatively significant influence on the steam temperature, the maximum temperature deviation between fitting value and calculation value is 3.85℃ in 75% THA;the quadratic model can well predict the steam temperature under different operation conditions in wide load change. The variation of flue gas baffle has a significant influence on the boiler efficiency, compared to the flue gas recirculation and angle of burner oscillation. The influence of various factors on the reheat steam temperature is flue gas baffle > flue gas recirculation > angle of burner oscillation.展开更多
Use a 1000MW ultra-supercritical tower boiler as the research object. On the basis of one dimensional model, simplify the tube heat transfer model and the radiation heat transfer model;establish the two-dimensional ar...Use a 1000MW ultra-supercritical tower boiler as the research object. On the basis of one dimensional model, simplify the tube heat transfer model and the radiation heat transfer model;establish the two-dimensional area calculation model with the regional method;?summarize the heat load distribution of flue gas temperature and water wall surface;and compare with the measured data. The error range of the result is acceptable on the project. The distribution of water wall surface heat load along the furnace width and the area where heat transfer deterioration?cause easily along the furnace height direction are studied with the model and algorithm on different boiler load conditions. All these provide the reference for the design and operation of the ultra supercritical boiler.展开更多
An experimental investigation is performed on side wall deformation at the pendant convective pass (PCP) in a 300 MW and a 600 MW utility boiler. The temperature distributions are measured on the side wall areas of th...An experimental investigation is performed on side wall deformation at the pendant convective pass (PCP) in a 300 MW and a 600 MW utility boiler. The temperature distributions are measured on the side wall areas of the water-cooled wall, the PCP and the horizontal convective pass (HCP) in the two utility boilers. These experiments show that there are great temperature differences in the side wall areas during the startup process in both utility boilers. These temperature differences can reach 80~150 °C with the side wall temperature in the PCP area higher than those in the water-cooled wall and the HCP. The highest temperature in the PCP is close to the flue gas side temperature at the same position in the horizontal flue gas pass. Thermal stress analyses are conducted in the side wall areas in the water-cooled wall, the PCP and the HCP with the software ANSYS. The results show that, at great temperature differences, the PCP side wall undergoes negative thermal stresses that exceed the yield strength causing deformation in the PCP side wall.展开更多
To optimize the structure of the burner,improve the combustion performance,and reduce the emission of NO_(x),a self-circulating low NO_(x)combustion technology was used to design a new type of flue gas self-circulatin...To optimize the structure of the burner,improve the combustion performance,and reduce the emission of NO_(x),a self-circulating low NO_(x)combustion technology was used to design a new type of flue gas self-circulating low NO_(x)burner.Based on previous research on the numerical model of combustion and the composition of mixed gas on combustion and NO_(x)emissions,the effect of various factors on the ejection coefficient of the flue gas self-circulating structure was analyzed using the orthogonal test method,and the burner operating parameters,such as preheating temperature and excess air coefficient,were deeply studied through the three-dimensional finite element numerical model in this paper.The results show that the diameter ratio of the nozzle and the length of the cylindrical section of the flue gas self-circulating structure have great influence on its ejection and mixing ability.The optimal ejection coefficient was 0.4829.Overall,the amount of NO_(x)emissions greatly increased from 6.23×10^(-6)(volume fraction)at the preheating temperature 973 K to 3.5×10^(-3)at preheating temperature 1573 K.When the excess air coefficient decreased from 1.2 to 1,the maximum combustion temperature decreased from 2036.3 K to 1954.22 K,and the NO_(x)emissions decreased from 352.29×10^(-6)to 159.73×10^(-6).展开更多
基金Supported by the PetroChina Science and Technology Project(2023ZG18).
文摘The miscibility of flue gas and different types of light oils is investigated through slender-tube miscible displacement experiment at high temperature and high pressure.Under the conditions of high temperature and high pressure,the miscible displacement of flue gas and light oil is possible.At the same temperature,there is a linear relationship between oil displacement efficiency and pressure.At the same pressure,the oil displacement efficiency increases gently and then rapidly to more than 90% to achieve miscible displacement with the increase of temperature.The rapid increase of oil displacement efficiency is closely related to the process that the light components of oil transit in phase state due to distillation with the rise of temperature.Moreover,at the same pressure,the lighter the oil,the lower the minimum miscibility temperature between flue gas and oil,which allows easier miscibility and ultimately better performance of thermal miscible flooding by air injection.The miscibility between flue gas and light oil at high temperature and high pressure is more typically characterized by phase transition at high temperature in supercritical state,and it is different from the contact extraction miscibility of CO_(2) under conventional high pressure conditions.
文摘Since the first batch of 350-MW supercritical utility boilers was put into operation, the exhaust flue gas temperature of the boilers has always been higher than the designed value. The main reason is that the heat absorbed by the air heater is not sufficient. In Huaneng Dongfang Power Plant, the exhaust flue gas temperature is lowered through modifications to the economizer and the air heater. The experimental results reveal that every year, each boiler could save 3 850 tons of standard coal and reduce 85 tons of SO2 and 9 000 tons of CO2 respectively after retrofit.
文摘The main technologies for reducing flue gas heat loss of pulverized coal-fired boilers are introduced, and the suitability of these technologies for boiler operation and the principles for selection of these technologies are explored. The main conclusions are: 1) the non-equilibrium control over flue gas flow rates at the inlet of the air heater and the reversal rotation of the air heater rotator should be popularized as regular technologies in large boilers; 2) increasing the area of the air heater to reduce the flue gas heat loss in pulverized coal-fired boilers should be the top option and increasing the area of the economizer be the next choice; 3) low- pressure economizer technology could save energy under special conditions and should be compared with the technology of increasing economizer area in terms of technical economics when the latter is feasible; 4) the hot primary air heater is only suitable to the pnlvefizing system with a large amount of cold air mixed.
基金Sponsored by Science and Technology Commission Foundation of Jiangsu Province of China(BA2010035)
文摘Three generation systems, namely, steam Rankine cycle (SRC), organic Rankine cycle (ORC), and steam-organic combined Rankine cycle (S-ORC), were simulated using the Engineering Equation Solver fEES) to efficiently utilize flue gas emissions from 200 to 450 ℃ in iron and steel plants. Based on the simulation results for thermal efficiency, exergy efficiency, and power generation, the performances of the three power generation systems were compared and analyzed. To further utilize waste heat from the turbine exhaust steam of the ORC system, cas- cade ()RC (CORC) was designed for heat sources above 300 ℃. Based on a comprehensive performance comparison, the application of the ORC using R141b is preferable for 200 to 300 ℃ flue gas. For 300 to 450 ℃ flue gas, CORC is an alternative technology to improve the efficiency and quality of waste heat utilization. For flue gas above 450 ℃, S-ORC can achieve higher efficiency and power generation than conventional SRC, with a relatively small negative pressure and high dryness of the turbine outlet steam. Hence, S-ORC can be considered as a substitute for SRC.
基金supported by the National Natural Science Foundation of China (Nos.51901113 and 51775300)the State Key Laboratory of Tribology in Tsinghua University, and the State Key Lab of Advanced Welding and Joining in Harbin Institute of Technology (No.AWJ-21M03)。
文摘For steam tubes used in thermal power plant,the inner and outer walls were operated in high-temperature steam and flue gas environments respectively.In this study,structure,microstructure and chemical composition of oxide films on inner and outer walls of exservice low Cr ferritic steel G102 tube and exservice high Cr ferritic steel T91 tube were analyzed.The oxide film was composed of outer oxide layer,inner oxide layer and internal oxidation zone.The outer oxide layer on the original surface of tube had a porous structure containing Fe oxides formed by diffusion and oxidation of Fe.More specially,the outer oxide layer formed in flue gas environment would mix with coal combustion products during the growth process.The inner oxide layer below the original surface of tube was made of Fe–Cr spinel.The internal oxidation zone was believed to be the precursor stage of inner oxide layer.The formation of internal oxidation zone was due to O diffusing along grain boundaries to form oxide.There were Fe–Cr–Si oxides discontinuously distributed along grain boundaries in the internal oxidation zone of G102,while there were Fe–Cr oxides continuously distributed along grain boundaries in that of T91.
基金supported by Science and Technology Projects Funded by State Grid Corporation of China (5200202024105A0000).
文摘To thoroughly study the extinguishing effect of a high-pressure water mist fire extinguishing system when a transformer fire occurs,a 3D experimental model of a transformer is established in this work by employing Fire Dynamics Simulator(FDS)software.More specifically,by setting different parameters,the process of the highpressure water mist fire extinguishing system with the presence of both diverse ambient temperatures and water mist sprinkler laying conditions is simulated.In addition,the fire extinguishing effect of the employed high-pressure water mist system with the implementation of different strategies is systematically analyzed.The extracted results show that a fire source farther away fromthe centerline leads to a lower local temperature distribution.In addition,as the ambient temperature increases,the temperature above the fire source decreases,while the temperature and the concentrationof theupperflue gas layer bothdecrease.Interestingly,after thehigh-pressurewatermist sprinkler begins to operate,both the temperature distribution above the fire source and the concentration of the flue gas decrease,which indicates that the high-pressure water mist system plays the role of cooling and dust removal.By comparing various sprinkler laying methods,it is found that the lower sprinkler height has a better effect on the temperature above the fire source,the temperature of the upper flue gas layer,and the concentration of the flue gas.Moreover,when the sprinkler is spread over thewhole transformer,the cooling effect on both the temperature above the fire source and the temperature of the upper flue gas layer is good,whereas the change in the concentration of the flue gas above the fire source is not obvious compared to the case where the sprinkler is not fully spread.
基金Financial support for this work by the National Key Research and Development Program of China(Grant No.2017YFB0602102)。
文摘For the improvement of reheat steam quality and performance of double reheat coal-fired utility boiler under wide load operation, a variety of temperature regulation ways were utilized to adjust the energy distribution between different heating surfaces. In this paper, thermodynamic calculation based on the fundamental heat transfer theory was conducted for the analysis of temperature regulation strategy effects to steam temperature. In consideration of the specific overlapping heating surface arrangement, the compartment model was adopted to solve this problem. Response surface methodology(RSM) was used to analysis the effect of each temperature regulating variables on the steam temperature and boiler efficiency;then the polynomial model was fitted to predict the primary and secondary steam temperature simultaneously. Results showed that the flue gas recirculation rate has a relatively significant influence on the steam temperature, the maximum temperature deviation between fitting value and calculation value is 3.85℃ in 75% THA;the quadratic model can well predict the steam temperature under different operation conditions in wide load change. The variation of flue gas baffle has a significant influence on the boiler efficiency, compared to the flue gas recirculation and angle of burner oscillation. The influence of various factors on the reheat steam temperature is flue gas baffle > flue gas recirculation > angle of burner oscillation.
文摘Use a 1000MW ultra-supercritical tower boiler as the research object. On the basis of one dimensional model, simplify the tube heat transfer model and the radiation heat transfer model;establish the two-dimensional area calculation model with the regional method;?summarize the heat load distribution of flue gas temperature and water wall surface;and compare with the measured data. The error range of the result is acceptable on the project. The distribution of water wall surface heat load along the furnace width and the area where heat transfer deterioration?cause easily along the furnace height direction are studied with the model and algorithm on different boiler load conditions. All these provide the reference for the design and operation of the ultra supercritical boiler.
基金supported by Program for Changjiang Scholars and Innovative Research Team in University (No. PCSIRT0720)the Overseas Returnee Scholar Foundation of North China Electric Power University, China
文摘An experimental investigation is performed on side wall deformation at the pendant convective pass (PCP) in a 300 MW and a 600 MW utility boiler. The temperature distributions are measured on the side wall areas of the water-cooled wall, the PCP and the horizontal convective pass (HCP) in the two utility boilers. These experiments show that there are great temperature differences in the side wall areas during the startup process in both utility boilers. These temperature differences can reach 80~150 °C with the side wall temperature in the PCP area higher than those in the water-cooled wall and the HCP. The highest temperature in the PCP is close to the flue gas side temperature at the same position in the horizontal flue gas pass. Thermal stress analyses are conducted in the side wall areas in the water-cooled wall, the PCP and the HCP with the software ANSYS. The results show that, at great temperature differences, the PCP side wall undergoes negative thermal stresses that exceed the yield strength causing deformation in the PCP side wall.
基金supported by the Fundamental Research Funds for the Central Universities of China(FRF-TP-18-074A1,FRF-BD-20-09A)the China Postdoctoral Science Foundation(No.2019M650491)the National Natural Science Foundation of China(No.11801029)。
文摘To optimize the structure of the burner,improve the combustion performance,and reduce the emission of NO_(x),a self-circulating low NO_(x)combustion technology was used to design a new type of flue gas self-circulating low NO_(x)burner.Based on previous research on the numerical model of combustion and the composition of mixed gas on combustion and NO_(x)emissions,the effect of various factors on the ejection coefficient of the flue gas self-circulating structure was analyzed using the orthogonal test method,and the burner operating parameters,such as preheating temperature and excess air coefficient,were deeply studied through the three-dimensional finite element numerical model in this paper.The results show that the diameter ratio of the nozzle and the length of the cylindrical section of the flue gas self-circulating structure have great influence on its ejection and mixing ability.The optimal ejection coefficient was 0.4829.Overall,the amount of NO_(x)emissions greatly increased from 6.23×10^(-6)(volume fraction)at the preheating temperature 973 K to 3.5×10^(-3)at preheating temperature 1573 K.When the excess air coefficient decreased from 1.2 to 1,the maximum combustion temperature decreased from 2036.3 K to 1954.22 K,and the NO_(x)emissions decreased from 352.29×10^(-6)to 159.73×10^(-6).