Catalytic cracking is the main method to lighten heavy crude oil,this process can produce high quality oil products such as gasoline and diesel,but also produces a large amount of fluid catalytic cracking slurry(FCCS)...Catalytic cracking is the main method to lighten heavy crude oil,this process can produce high quality oil products such as gasoline and diesel,but also produces a large amount of fluid catalytic cracking slurry(FCCS).The catalyst particles in FCCS seriously restrict the secondary processing of FCCS and need to be removed,and the properties of Fccs is an important factor that affects the removal efficiency of the catalyst particles.Based on the"effective contact point"model proposed by the research group,this study further proposed the"electrostatic separation efficiency calculation"model.In this model,since Fccs has a uniform distribution of catalyst particles,the ratio of the number of catalyst particles can be expressed as the ratio of area to achieve the calculation of separation efficiency.Then the catalyst removal efficiency under different viscosity was analyzed,thus verifying the feasibility of this model.The effects of temperature and mass ratio of four components on the viscosity of FccS were investigated respectively,then the effects of temperature and four components'mass ratio on the electrostatic sep-aration can be directly converted into the effect of viscosity on the electrostatic separation efficiency.All the results show the electrostatic separation efficiency decreases with increasing viscosity,and the best separationtemperatureis120℃.展开更多
This paper studies the influence of feed injection on the hydrodynamic behavior of fluid catalytic cracking riser reactors. Experiments were conducted in a cold model of 186mm ID with two oppositely inclined secondary...This paper studies the influence of feed injection on the hydrodynamic behavior of fluid catalytic cracking riser reactors. Experiments were conducted in a cold model of 186mm ID with two oppositely inclined secondary air feed nozzles. The flow structure was determined by means of the axial static pressure measurements and local radial optic fiber probe measurements on different levels with emphasis on the sections downstream of the secondary injection. The measurements reveal that the secondary injection plays a crucial role on riser hydrodynamics. Just above the secondary injection, the flow and mixing are strongly affected, while below the secondary injection the effect is weak. The radial profile just downstream of secondary injection demonstrates wavy features. The effective region of secondary injection could be estimated by the axial pressure gradient profiles and/or the radial orofiles of local solids velocity and density.展开更多
A mathematical model has been developed for the simulation of gas-particle flow and fluid catalytic cracking in downer reactors. The model takes into account both cracking reaction and flow behavior through a four-lum...A mathematical model has been developed for the simulation of gas-particle flow and fluid catalytic cracking in downer reactors. The model takes into account both cracking reaction and flow behavior through a four-lump reaction kinetics coupled with two-phase turbulent flow. The prediction results show that the relatively large change of gas velocity affects directly the axial distribution of solids velocity and void fraction, which significantly interact with the chemical reaction. Furthermore, model simulations are carried out to determine the effects of such parameters on product yields, as bed diameter, reaction temperature and the ratio of catalyst to oil, which are helpful for optimizing the yields of desired products. The model equations are coded and solved on CFX4.4.展开更多
基金supported by the[Natural Science Foundation Project of Shandong Province#1]under Grant[ZR2019MEE033][Fundamental Research Funds for the central Universities#2]under Grant[19CX02035A].
文摘Catalytic cracking is the main method to lighten heavy crude oil,this process can produce high quality oil products such as gasoline and diesel,but also produces a large amount of fluid catalytic cracking slurry(FCCS).The catalyst particles in FCCS seriously restrict the secondary processing of FCCS and need to be removed,and the properties of Fccs is an important factor that affects the removal efficiency of the catalyst particles.Based on the"effective contact point"model proposed by the research group,this study further proposed the"electrostatic separation efficiency calculation"model.In this model,since Fccs has a uniform distribution of catalyst particles,the ratio of the number of catalyst particles can be expressed as the ratio of area to achieve the calculation of separation efficiency.Then the catalyst removal efficiency under different viscosity was analyzed,thus verifying the feasibility of this model.The effects of temperature and mass ratio of four components on the viscosity of FccS were investigated respectively,then the effects of temperature and four components'mass ratio on the electrostatic sep-aration can be directly converted into the effect of viscosity on the electrostatic separation efficiency.All the results show the electrostatic separation efficiency decreases with increasing viscosity,and the best separationtemperatureis120℃.
基金Supported by the National Natural Science Foundation of China(No.29976024)
文摘This paper studies the influence of feed injection on the hydrodynamic behavior of fluid catalytic cracking riser reactors. Experiments were conducted in a cold model of 186mm ID with two oppositely inclined secondary air feed nozzles. The flow structure was determined by means of the axial static pressure measurements and local radial optic fiber probe measurements on different levels with emphasis on the sections downstream of the secondary injection. The measurements reveal that the secondary injection plays a crucial role on riser hydrodynamics. Just above the secondary injection, the flow and mixing are strongly affected, while below the secondary injection the effect is weak. The radial profile just downstream of secondary injection demonstrates wavy features. The effective region of secondary injection could be estimated by the axial pressure gradient profiles and/or the radial orofiles of local solids velocity and density.
基金the Natura Science Foundation of China under contract number:20176024
文摘A mathematical model has been developed for the simulation of gas-particle flow and fluid catalytic cracking in downer reactors. The model takes into account both cracking reaction and flow behavior through a four-lump reaction kinetics coupled with two-phase turbulent flow. The prediction results show that the relatively large change of gas velocity affects directly the axial distribution of solids velocity and void fraction, which significantly interact with the chemical reaction. Furthermore, model simulations are carried out to determine the effects of such parameters on product yields, as bed diameter, reaction temperature and the ratio of catalyst to oil, which are helpful for optimizing the yields of desired products. The model equations are coded and solved on CFX4.4.