Anaerobic tapered fluidized bed reactor for starch wastewater treatment and modeling using multilayer perceptron neural network

treatability of synthetic sago wastewater was investigated in a laboratory anaerobic tapered fluidized bed reactor （ATFBR） with a mesoporous granular activated carbon （GAC） as a support material. The experimental protocol was defined to examine the effect of the maximum organic loading rate （OLR）, hydraulic retention time （HRT）, the efficiency of the reactor and to report on its steady- state performance. The reactor was subjected to a steady-state operation over a range of OLR up to 85.44 kg COD/（m^3·d）. The COD removal efficiency was found to be 92% in the reactor while the biogas produced in the digester reached 25.38 m^3/（m^3·d） of the reactor. With the increase of OLR from 83.7 kg COD/（m^3·d）, the COD removal efficiency decreased. Also an artificial neural network （ANN） model using multilayer perceptron （MLP） has been developed for a system of two input variable and five output dependent variables. For the training of the input-output data, the experimental values obtained have been used. The output parameters predicted have been found to be much closer to the corresponding experimental ones and the model was validated for 30% of the untrained data. The mean square error （MSE） was found to be only 0.0146.

Production of single-walled carbon nanotubes from methane over Co-Mo/MgO nanocatalyst:A comparative study of fixed and fluidized bed reactors

In this study,the performances of fixed and fluidized bed reactors in the production of single-walled carbon nanotubes（SWNTs）have been investigated.In both reactors,single-walled carbon nanotubes were grown by catalytic chemical vapor decomposition（CCVD）of methane over Co-Mo/MgO nanocatalyst under two different operating conditions.The synthesized samples were characterized by TEM,TGA and Raman spectroscopy.It is found that the performance of a fluidized bed in the synthesis of carbon nanotubes is much better than that of a fixed bed.The quality of carbon nanotubes obtained from the fluidized bed was significantly higher than that from the fixed bed and the former one with the ID/IG ratio of 0.11 while the latter one with the ID/IG ratio of 0.71.Also,the yield of SWNTs in the fluidized bed was 92 wt%,while it was 78 wt%in the fixed bed.These advantages of fluidized bed reactors for the synthesis of carbon nanotubes can be attributed to more available space for the growth of carbon nanotubes and more uniform temperature and concentration profiles.

Numerical simulations and comparative analysis of two- and three-dimensional circulating fluidized bed reactors for CO2 capture

Carbon dioxide(CO2),the main gas emitted from fossil burning,is the primary contributor to global warming.Circulating fluidized bed reactor(CFBR)is proved as an energy-efficient method for post-combustion CO2 capture.The numerical simulation by computational fluid dynamics(CFD)is believed as a promising tool to study CO2 adsorption process in CFBR.Although three-dimensional(3D)simulations were proved to have better predicting performance with the experimental results,two-dimensional(2D)simulations have been widely reported for qualitative and quantitative studies on gas-solid behavior in CFBR for its higher computational efficiency recently.However,the discrepancies between 2D and 3D simulations have rarely been evaluated by detailed study.Considering that the differences between the 2D and 3D simulations will vary substantially with the changes of independent operating conditions,it is beneficial to lower computational costs to clarify the effects of dimensionality on the numerical CO2 adsorption runs under various operating conditions.In this work,the comparative analysis for CO2 adsorption in 2D and 3D simulations was conducted to enlighten the effects of dimensionality on the hydrodynamics and reaction behaviors,in which the separation rate,species distribution and hydrodynamic characteristics were comparatively studied for both model frames.With both accuracy and computational costs considered,the viable suggestions were provided in selecting appropriate model frame for the studies on optimization of operating conditions,which directly affect the capture and energy efficiencies of cyclic CO2 capture process in CFBR.

Hydrogen production by catalytic decomposition of methane using a Fe-based catalyst in a fluidized bed reactor

Catalytic decomposition of methane using a Fe-based catalyst for hydrogen production has been studied in this work. A Fe/Al2O3 catalyst previously developed by our research group has been tested in a fluidized bed reactor （FBR）. A parametric study ot the effects of some process variables, including reaction temperature and space velocity, is undertaken. The operating conditions strongly affect the catalyst performance. Methane conversion was increased by increasing the temperature and lowering the space velocity. Using temperatures between 700 and 900℃ and space velocities between 3 and 6 LN/（gcat·h）, a methane conversion in the range of 25%-40% for the gas exiting the reactor could be obtained during a 6 h run. In addition, carbon was deposited in the form of nanofilaments （chain like nanofibers and multiwall nanotubes） with similar properties to those obtained in a fixed bed reactor.

Enhanced biological wastewater treatment using sodium alginate-immobilized microorganisms in a fluidized bed reactor

In this study,a microbial consortium isolated from an activated sludge tank of a conventional wastewater treatment plant was immobilized using sodium alginate(SA)as a support material for contaminant biodegradation in wastewater.A volume of 500 mL of activated sludge was immobilized in the SA beads(with a mass concentration of 25 g/L).The resulting SA beads were characterized,introduced into a fluidized bed reactor,fed with 1000 mL of the sample,and characterized again after the treatment process.The SA-immobilized microorganisms were tested first for degradation of organic matter(expressed as chemical oxygen demand)and total phosphorous in domestic wastewater,achieving removal efficiencies of 71%and 93%,respectively,after 12 h.Subsequently,the SA-immobilized microorganisms were tested for degradation of a basic blue 9(BB9)textile dye in a condition that simulated textile wastewater.The efficiency of the BB9 degradation was found to be as high as 99.5%after 2 h.According to these results,SA-immobilized microorganisms were found to be an environmentally friendly and cost-effective alternative for treatment of municipal and industrial wastewater effluents.

Hydrodynamics and OCM reaction performance in a bubbling fluidized bed reactor and a riser reactor

The reasonable reactor design is of great importance for increasing the C_(2) yield(C2H4 and C2H6)of the oxidative coupling of methane(OCM),and the OCM reactor should remove the heat released in reactions quickly and efficiently and minimize the consecutive reaction of ethylene to carbon oxides.The fluidized bed reactor is characterized by excellent heat transfer,superior mass transport,and large handling capacity,while fewer studies focused on large-scale fluidized bed reactors for the OCM reaction.Therefore,large cold-model experiments and computational fluid dynamics simulations were conducted to investigate hydrodynamics and the OCM reaction performance in a large-scale bubbling fluidized bed(BFB)and a large-scale riser.In the BFB reactor,consecutive reactions of ethylene are acute because of the strong gas back-mixing,high solids holdup,and non-uniform solids distribution.While the consecutive reactions of ethylene are negligible due to the plug flow structure and low solids holdup in the riser reactor.Further,both reactors can achieve isothermal operation for the OCM process.The C_(2) selectivity of 45.4% and C_(2) yield of 21.1% are obtained in the riser reactor,increasing by 20.3% and 5.8% individually than that in the BFB reactor.This study provides useful information and reference to the OCM reactor designandcommercialization.

Numerical Study on the Process of Chemical Looping Hydrogen Production with Multiple Circulating Fluidized Bed Reactors

Hydrogen is an attractive energy carrier due to the high conversion efficiency and low pollutant emission.Chemical looping hydrogen production(CLHP)is an available way for producing high purity hydrogen with relatively low penalty energy and CO_(2)is captured simultaneously.Three reactors are usually contained for CLHP system including air reactor(AR),fuel reactor(FR)and steam reactor(SR).In current work,we focus on the performance of CLHP system,which is the basement for operation and design.Numerical simulations are carried out for analyzing the flow behavior and the numerical structure is built according to the experimental unit constructed at Southeast University,China.Results show that the operation of L-valve influences most the solid circulating rate of system and particles pass L-valve easily with large aeration rate.Mass distribution results indicate that fuel reactor has the capacity for particles storage.Increase of gas inlet rate of steam reactor leads to more particles leave steam reactor and accumulate into fuel reactor.L-valve can prevent the gas leakage between reactors and it will be adopted for reactive unit.Combining the operation of fuel reactor and L-valve,the system can reach steady state and get the regulating ability.

A two-stage reduction process for the production of high-purity ultrafine Ni particles in a micro-fluidized bed reactor

A novel two-stage reduction process for synthesis of ultrafine nickel powder with a high purity and low density in a fluidized bed reactor has been developed in this work. The raw ultraflne NiO particles are first pre-reduced using hydrogen at lower temperatures （340-400 ℃）, followed by further reduction at higher temperatures （500-600℃）. The self-agglomeration of Ni particles formed during low-temperature reduction decreases the sintering activity of the newly formed ultrafine Ni particles, leading to good fluidization quality, even for the subsequent high-temperature reduction process. The agglomerated Ni particles have a high Ni content （above 99wt%）, a low density （0.78g/cm^3） and a uniform particle size （approximately 100 μm）. A concept design for a novel two-stage fluidized bed reactor process used to produce high-purity Ni powder was also proposed. This approach may be extended to the synthesis of other ultrafine/nanosized metals or metal oxides through a fluidization method.

Cd^(2+) removal from wastewater by sulfate reducing bacteria with an anaerobic fluidized bed reactor

A process of treatment for containing Cd 2+ wastewater by sulfate reducing bacteria with upflow anaerobic fluidized bed reactor has been studied. When the concentration of COD and Cd 2+ in the influent were 270 5mg/L and 100mg/L respectively and hydraulic retention time was 4 hours, the removal rate of COD and Cd 2+ were higher than 73 8% and 99 8% respectively. The reactor can treat as high as 1000mg/L of concentration of Cd 2+ . The highest removal velocity rate of Cd 2+ reached 2999 1mg/(L·d). And the possible relationship between sulfate reducing bacteria and methanogenic bacteria was discussed.

PARTICLE COATING BY CHEMICAL VAPOR DEPOSITION IN A FLUIDIZED BED REACTOR

Aluminum coatings were created onto glass beads by chemical vapor deposition in a fluidized bed reactor at different temperatures. Nitrogen was enriched with Triisobutylaluminum (TIBA) vapor and the latter was thermally decomposed inside the fluidized bed to deposit the elemental aluminum. To ensure homogeneous coating on the bed material, the fluidizing conditions necessary to avoid agglomeration were investigated for a broad range of temperatures. The deposition reaction was modeled on the basis of a discrete particle simulation to gain insight into homogeneity and thickness of the coating throughout the bed material. In particular, the take-up of aluminum was traced for selected particles that exhibited a large mass of deposited aluminum.

Study of material agglomeration during nozzle injection of multiviscosity liquid into a fluidized bed reactor by the electric conductance method

Fluidized bed agglomeration is an important and challenging problem for thermal cracking in fluid cokers. A low coker temperature can be problematic because the bitumen is injected into the fluidized bed with a different viscosity, resulting in formation of agglomerates of varying sizes, which slows the cracking reactions. In the present study, the bed material agglomeration process during nozzle injection of multi- viscosity liquid was investigated in a fluidized bed operated at different mass ratios of the atomization gas to the liquid jets （GLR= 1%-3.5%） and gas velocities （3.9Umf and 5,9Umf） based on a conductance method using a water-sand system to simulate the hot bitumen-coke system at room temperature. During the tests of liquid-jet dispersion throughout the bed, different agglomeration stages are observed at both gas velocities. The critical amount oftert-butanol in the liquid jets that could lead to severe agglomeration of the bed materials （poor fluidization） at GLR = 1% is about 10 wt% at the low fluidizing gas velocity （3.9Umf） and 18wt% at the high gas velocity （5,9Umf）. This study provides a new approach for on-line monitoring of bed agglomeration during liquid injection to guarantee perfect contact between the atomized liquid and the bed particles.

Numerical investigation on cold flow dynamics of supercritical water fluidized bed reactor with inclined distributor: Design and scale up

Supercritical water fuidized bed reactor(SCWFBR)is a novel concept for the gasification of coal and biomass to produce hydrogen.In this work,to enhance the mixing in the axial direction,an inclined distributor is introduced to optimize the flow dynamics in SCWFBR with partitioned fluid supply.Through numerical simulations based on the two fluid model(TFM),the effects of the inclined distributor structure and operating parameters on the solid distribution and the residence time are evaluated with the optimal values determined.Numerical results show that,area ratio-2:1,scw velocity ratio-3:1,flow ratio=3.36:1 and inclination angle=20°are the optimal design in this paper.A predictive correlation of the minimum fluidization velocity for the improved SCWFBR is also proposed based on the numerical data.The average error between the correlation and numerical simulation results is approximately 1.4%which strongly demonstrates its capability.Finally,based on the optimal design,the labscale reactoris further scaled up and the studies about twoscale-uprules are carried out.Only the cold flow is simulated in this study without considering chemical reaction which would be involved in future work.

Photocatalytic degradation of bisphenol A using an integrated system of a new gas-liquid-solid circulating fluidized bed reactor and micrometer Gd-doped TiO_2 particles

A new gas-liquid-solid circulating fluidized bed photocatalytic reactor （GLSCFBPR） with internally placed multi-layered UV lamps was developed. Micrometer Gd-TiO2 particles and commercial nanometer P25-TiO2 were chosen as the photocatalysts, and the hazardous substance bisphenol A （BPA） was chosen as the model pollutant to investigate the performance of this new photocatalytic system. The results showed that the photocatalytic degradation efficiency of the micrometer Gd-TiO2 particles was similar to that of the nanometer P-25 particles at their respective optimum dosage but the former could be easily separated out by gravity. After investigating the effects of process parameters on the photocatalytic BPA degradation, the response surface method （RSM） was further used for process optimization. The interactions among process parameters, i.e., TiO2 concentration, superficial gas velocity and superficial liquid velocity were discovered and a related analysis was carried out to explore the underlying mechanism. A quadratic mathematic model was established and performed satisfactorily when used for prediction. The optimum conditions for this new process were as follows： TiO2 concentration 4.5 g/L, superficial gas velocity 7.83 x 10-3 m/sec and superficial liquid velocity 8.65 x 10-3 m/sec.

Cold-modeling study of a circulating fluidized bed reactor for flue gas desulfurization (FGD)

Short residence time of the sorbent in the gas stream and formation of a dense layer of reaction product surrounding its surface influence the sulfur removal efficiency. A practical means of improving the process performance is to employ fluidized bed reaction in replacement of entrained bed reaction on normally used in cool side desulfurizaiton. This paper describes cold modeling study of a circulating fluidized bed reactor. Several aspects of the problem are discussed: fluidization behavior of CaO, attrition of the sorbent and solids entrainment from the fluidized bed. Mechanisms and key controlling parameters are identified, and an integral model based on rate of attrition and mass balance is developed for predicting steady state mass flows and particle size distributions of the system. A process flow scheme is finally presented for conducting desulfurization tests in the second stage of the study.

Computer Aided Design and Performance Analysis of Inverse Fluidized Bed Biofilm Reactors with Special Reference to Bioplastic Synthesis

Poly Laevo Lactic Acid (PLLA), in spite of being an excellent bioplastic, has exorbitantly high market price due to the high cost of raw material (lactose, glucose, sucrose). Hence, its manufacture is being attempted starting from waste effluents such as cheese whey and molasses. Earlier studies on the same in fluidized bed and semifluidized bed biofilm reactors yielded encouraging results. The present study therefore involves design and analysis of inverse fluidized bed biofilm reactors for lactic acid synthesis. The performance features of the bioreactor have been studied both mathematically as well as experimentally. The inverse fluidized bed biofilm reactor has been found to provide more than 75% conversion of sucrose/lactose even at high capacities (high feed flow rates) exceeding 56,000 L/hr, within a reasonably low reactor volume. The fractional substrate conversion increases, though sluggishly, with increase in feed flow rate due to bed expansion and also with increase in cell mass concentration in biofilm due to enhancement in intrinsic rate of bioconversion. The inverse fluidized bed biofilm reactor of proposed design could be safely recommended for the commercial synthesis of polymer grade lactic acid from waste effluents such as cheese whey and molasses. The low operating cost of the bioreactor (due to downflow mode of operation) enhances the economy of the process. This would also help in significantly lowering the market price of the green plastic (PLLA) and shall promote its large scale manufacture and utilisation.

Characteristics of high-sulfate wastewater treatment by two-phase anaerobic digestion process with Jet-loop anaerobic fluidized bed

A new anaerobic reactor, Jet-loop anaerobic fluidized bed （JLAFB）, was designed for treating high-sulfate wastewater. The treatment characteristics, including the effect of influent COD/SO42 ratio and alkalinity and sulfide inhibition in reactors, were discussed for a JLAFB and a general anaerobic fiuidized bed （AFB） reactor used as sulfate-reducing phase and methane-producing phase, respectively, in two-phase anaerobic digestion process. The formation of granules in the two reactors was also examined. The results indicated that COD and sulfate removal had different demand of influent COD/SO4^2- ratios. When total COD removal was up to 85%, the ratio was only required up to 1.2, whereas, total sulfate removal up to 95% required it exceeding 3.0. The alkalinity in the two reactors increased linearly with the growth of influent alkalinity. Moreover, the change of influent alkalinity had no significant effect on pH and volatile fatty acids （VFA） in the two reactors. Influent alkalinity kept at 400-500 mg/L could meet the requirement of the treating process. The JLAFB reactor had great advantage in avoiding sulfide and free-H2S accumulation and toxicity inhibition on microorganisms. When sulfate loading rate was up to 8. 1 kg/（m^3.d）, the sulfide and free-H2S concentrations in JLAFB reactor were 58.6 and 49.7 mg/L, respectively. Furthermore, the granules, with offwhite color, ellipse shape and diameters of 1.0-3.0 mm, could be developed in JLAFB reactor. In granules, different groups of bacteria were distributed in different layers, and some inorganic metal compounds such as Fe, Ca, Mg etc. were found.

High photocatalytic efficiency of spouting reactor compared with fluidized bed with top irradiation source

The removal of volatile organic compounds by photocatalytic degradation is one of the safest and most effective ways of removing pollutants from the air. This process is highly affected by the type of reactor, light exposure, and hydrodynamics. For scale up purposes, continuous reactors with high capacity are required for treating large amounts of feedstock. In this work, two types of reactors based on different hydrodynamics, fluidized and spouted reactors, were designed to work under light irradiation inside the reactor. The efficiency of the reactors for volatile organic compound removal from high flow rates of air under Hg lamp irradiation using N-F-TiO2 photocatalyst was investigated. The performance of the fluidized bed and spouted bed were evaluated and compared at the same weight hourly space velocity of feed stream through the reactor. The results revealed that 80% of the initial acetaldehyde was removed in the fluidized bed after about 200 min, while in the spouted bed the acetaldehyde was totally removed after about 120 min.

Reaction performance of fluidized bed catalytic reactor of Group C^(+)particles

Group C particles are often regarded as non-fluidizable but have proven to effectively fluidize with nanoparticle addition,which results in small bubbles and a high gas holdup in the dense phase during the experiments.Group C^(+)particles provide an increased surface area for gas-solid contact and improve the reaction performance,especially for gas-phase catalytic reactions.On the basis of a previous study of the ozone decomposition reaction using Group C^(+)particles,a two-phase model was used to evaluate the reactor contact efficiency,and was used to compare the partial oxidation performance of the n-butane to maleic anhydride reaction in fluidized-bed catalytic reactors of Group C^(+)and Group A particles.The reactor with Group C^(+)particles achieved a higher n-butane conversion and MAN yield compared with that using Group A particles,based on the identical catalyst quantity or on the same gas residence time.Therefore,the reactor with Group C^(+)particles can achieve the same reaction conversion and yield with fewer catalysts or a smaller reactor size,or both.Therefore,the fluidized bed catalytic reactor of Group C^(+)particles is expected to be of major significance in industrial processes,especially for gas-phase catalytic reactions.

Recent status of fluidized bed technologies for producing iron input materials for steelmaking

Today steel is produced by two steelmaking processes, the basic oxygen furnace and the electric arc furnace, Three types of iron input materials for both processes are liquid hot metal or in solidified form as pig iron, direct reduced iron （DRI） and hot briquetted iron （HB1） as well as steel scrap. Hot metal, pig iron, DRI and HBI are virgin iron materials, which have to be produced from iron ore by the so-called ironmaking technologies. New ironmaking processes based on fluidized bed technology have been developed in the last two decades. The main advantage of these technologies is that fine ore can be directly used in the processes and prior treatment such as sintering or pelletizing can be avoided which is required for the established processes. Theoretical aspects for reduction of fine iron oxides in a fluidized bed reactor system will be explained. The fluidized bed reducing technologies utilized in the most advanced new ironmaking processes for direct use of fine ore, FINMET, Circored, FINEX~ and Hismelt will be compared.

Up-grading of natural ilmenite ore by combining oxidation and acid leaching

Rutile （TiO2） is heavily used in pigments mid colormlts, mid the most abundmlt source of rutile is ilmeinte. Upon oxidation of ilmeinte, mtile cml be formed wiffl modest energy consumption; furfflermore, after leaching, only a few byproducts are formed. Unfortunate- ly, one drawback is file necessarily long oxidative process of typically used mefflods. In fflis study, we show fflat a fluidized bed reactor cml be used to oxidize ilmeinte ore to rapidly form ruffle mid pseudobrookite （Fe2TiOs） phases. Ilmeinte was oxidized wiffl 5vo1% 02 in Ar at temperatures of 1173 K or 1223 K mid subsequently leached using a diluted H2SO4 solution to dissolve file pseudobrookite phase. The effects of acid concentration, temperature, mid cooling rate after oxidation were investigated. We show fflat file ilmeinte was rapidly oxidized to form rutile mid pseudobrookite phases at 1173 mid 1223 K in a 5vo1% O2/95vo1% Ar environment wifflin 40 min. The fmal maximum mtile yield was 84.2mo1% after leaching in （1 ＋ 1） H2SO4 solution at 393 K for 12 h.