Effects of forced cooling on mechanical properties and fracture behavior of heavy section ductile iron

To develop materials suitable for spent-nuclear-fuel containers, the effect of forced cooling on mechanical properties and fracture toughness of heavy section ductile iron was investigated. Two cubic castings with different cooling processes were prepared: casting A was prepared in a totally sand mold, and casting B was prepared in a sand mold with two chilling blocks placed on the left and right sides of the mold. Three positions in each casting with different solidification cooling rates were chosen. In-situ SEM tensile experiment was used to observe the dynamic tensile process. Fracture analysis was conducted to study the influence of vermicular and slightly irregular spheroidal graphite on the fracture behavior of heavy section ductile iron. Results show that the tensile strength, elongation, impact toughness and fracture toughness at different positions of the two castings all decrease with decreasing cooling rate. With the increase of solidification time, the fracture mechanism of conventional casting A changes from ductile fracture to brittle fracture, and that of casting B with forced cooling changes from ductile fracture to a mixture of ductile-brittle fracture.

Effect of forced cooling on weld appearance and microhardness of electron beam welded QCr0. 8 alloy

Electron beam welding of QCr0. 8 chromium bronze was ineestigated to improve weld appearance and reduce the size of softened zone of the joints. Effect of forced cooling on weld appearanee and microhardness of the joints was studied by both experiment and numerical simulation. Both welding with and without forced cooling were conducted and analyzed comparatively. The results showed that a quasi steady state temperature.field and a large temperature gradient perpendicular to welding direction could achieved by forced cooling. A consistent weld width throughout the entire weld and smooth surface for both the top and bottom was achieved by forced cooling process. The width of softened zone of the joint was reduced from 2. 6 mm to I mm by forced cooling.

Purification of carbazole by solvent crystallization under two forced cooling modes

To identify the effect of solvents and anthracene on the purification of carbazole,the solvent crystallization of carbazole was investigated with xylene,chlorobenzene and tetrachloroethylene(TCE)as solvents under two forced circulation cooling(FCC)modes.The co-crystalline experimental data were obtained from runs carried out at different anthracene levels between 1%(mass)and 10%(mass).The results showed that a uniform flake carbazole crystal obtained when using xylene and chlorobenzene under the FCC-1 mode with gradual cooling rate.Nevertheless,fine flake crystals grown under shock cooling of FCC-2 mode.It is beneficial to improving the purity of carbazole with chlorobenzene as solvent under cooling mode of FCC-1.Anthracene could promote the growth of carbazole in solution,and it has a significant influence on the purification of carbazole.

Multi-Pass Simulation of Heavy Plate Rolling Including Intermediate Forced Cooling

Thermomechanical Controlled Processing (TMCP) including accelerated cooling after the final hot rolling pass is a well-established technology,widely applied in HSLA steel plate production.However,there are still certain limitations,especially for thicker plate.The rolling schedule includes a long holding period (HP) after the roughing stage to allow the temperature to fall sufficiently for optimised TMCP during finishing.Intermediate Forced Cooling (IFC) applied during the HP can increase productivity by decreasing the required hold time,can restrict austenite grain growth,and can also improve the subsequent strain penetration in thick plate with further metallurgical benefits.Multi-pass plane strain compression (PSC) tests have been performed on the thermomechanical compression (TMC) machine at Sheffield University including different severities of IFC.Clearly it is impossible to simulate all aspects of the temperature and strain gradients present in thick plates in laboratory specimens,and most of the tests were conducted at temperatures and strains calculated by Finite Element modelling as relevant to specific positions through the plate thickness.However,some aspects of the gradients were addressed with tests using cold platens.The results have indeed shown that IFC can shorten the HP and reduce austenite grain growth and its variation across thick plate.

Analysis and Numerical Simulation of Forced Cooling in Induction Coils With High Current Density

A static model of the forced cooling of inductors used for induction heating is proposed in order to achieve better coil design to prolong its lifetime and prevent failures.The main aim is to define for the most common copper tubes and inductor geometries an equivalent convection heat transmission coefficient depending upon temperature and pressure of the cooling fluid,in order to model the very complex physics of forced cooling with a strongly simplified method.The model,called 'Line Region Model',considers only the coil's copper tube and its internal surface(interface copper-water)as boundary where the heat exchange conditions are imposed.

Forced Compressed Air Cooling System for a 300 MW Steam Turbine in Waigaoqiao Power Plant

The 300 MW steam turbine installed in Waigaoqiao Power Plant with combined HPIP cylinders of double casing structure is a product of the Shanghai Turbine Works utilizing licensed technology. It has a large heat storage capacity and good thermal insulation, so the metal temperature of first stage of HP cylinder (FSMTI) may reach 400-450℃ after shut down and it takes 7-8 days to cool to 150℃ by natural cooling, Now with a forced cooling system the cooling time may be reduced to 40 hours, so that the turbine may be opened for repair work in about 5-6 days. The cooling system for #2 unit and test procedure are briefly described below.

An invariant descriptor for conjugate forced convection-conduction cooling of 3D protruding heaters in channel flow

In this research, the temperatures of three- dimensional （3D） protruding heaters mounted on a conductive substrate in a horizontal rectangular channel with laminar airflow are related to the independent power dissipation in each heater by using a matrix G＋ with invariant coefficients, which are dimensionless. These coefficients are defined in this study as the conjugate influence coefficients （g＋） caused by the forced convec- tion-conduction nature of the heaters＇ cooling process. The temperature increase of each heater in the channel is quantified to clearly identify the contributions attributed to the self-heating and power dissipation in the other heaters （both upstream and downstream）. The conjugate coefficients are invariant with the heat generation rate in the array of heaters when assuming a defined geometry, invariable fluid and flow rate, and constant substrate and heater conductivities. The results are numerically obtained by considering three 3D protruding heaters on a twodimensional （2D） array by ANSYS/FluentTM 15.0 software. The conservation equations are solved by a coupled procedure within a single calculation domain comprising of solid and fluid regions and by considering a steady state laminar airflow with constant properties. Some examples are shown, indicating the effects of substrate thermal conductivity and Reynolds number on conjugate influence coefficients.

Performance analysis of a novel integrated photovoltaic-thermal system by top-surface forced circulation of water

Almost 80-90%of energy is wasted as heat(provides no value)in a photovoltaic(PV)panel.An integrated photovoltaic-thermal(PVT)system can utilize this energy and produce electricity simultaneously.In this research,through energy and exergy analysis,a novel design and methodology of a PVT system are studied and validated.Unlike the common methods,here the collector is located outside the PV panel and connected with pipes.Water passes over the top of the panel and then is forced to the collector by a pump.The effects of different water-mass flow rates on the PV panel and collector,individual and overall efficiency,mass loss,exergetic efficiency are examined experimentally.Results show that the overall efficiency of the system is around five times higher than the individual PV-panel efficiency.The forced circulation of water dropped the panel temperature and increased the panel efficiency by 0.8-1%and exergy by 0.6-1%,where the overall energy efficiency was~81%.