The dimpling defects caused by conventional hemispherical punch in doubly curved sheet metal reconfigurable die forming process were considered.The rotatable cubic punch (RCP) was developed to suppress the dimpling de...The dimpling defects caused by conventional hemispherical punch in doubly curved sheet metal reconfigurable die forming process were considered.The rotatable cubic punch (RCP) was developed to suppress the dimpling defects more effectively and conveniently.The former punch contacts with the work-piece through a point-surface contact and the latter punch contacts with the work-piece through a surface-surface contact.A series of stamping experiments were carried out using three different punches (hemispherical punch,RCP,chamfered-RCP) with three different loads.Some finite element simulations about the stamping experiments were carried out.The dimple scales were evaluated through the dimple depths.The corresponding data were obtained by 3-D scanning and FE result analysis respectively.A 3-D plate forming machine was developed,in which chamfered-RCP was adopted.Plate forming experiments were carried out on this machine.The stamped samples show a clear basis for the performance of chamfered-RCP.The study provided a means to guide the design of punches for dimpling suppression used in reconfigurable die.展开更多
The effect of the deformation condition on the axial compressive precision forming process of tube with curling die was investigated by using a rigid-plastic FEM. The results show that the forming accuracy depends mai...The effect of the deformation condition on the axial compressive precision forming process of tube with curling die was investigated by using a rigid-plastic FEM. The results show that the forming accuracy depends mainly on geometric condition rp/d0, little on tube material properties and friction condition; the relative gap △/2rp of double-walled tubes obtained decreases with Increasing rp/d0, and there is a parameter k for a given to/do or rp/t0, when rp/d0 >k, △/2rp< 1, otherwise △/2rp>1.展开更多
基金the National Natural Science Foundation of China(Nos.51379167 and 51779200)。
文摘The dimpling defects caused by conventional hemispherical punch in doubly curved sheet metal reconfigurable die forming process were considered.The rotatable cubic punch (RCP) was developed to suppress the dimpling defects more effectively and conveniently.The former punch contacts with the work-piece through a point-surface contact and the latter punch contacts with the work-piece through a surface-surface contact.A series of stamping experiments were carried out using three different punches (hemispherical punch,RCP,chamfered-RCP) with three different loads.Some finite element simulations about the stamping experiments were carried out.The dimple scales were evaluated through the dimple depths.The corresponding data were obtained by 3-D scanning and FE result analysis respectively.A 3-D plate forming machine was developed,in which chamfered-RCP was adopted.Plate forming experiments were carried out on this machine.The stamped samples show a clear basis for the performance of chamfered-RCP.The study provided a means to guide the design of punches for dimpling suppression used in reconfigurable die.
基金The authors would like to thank NSFC for support toenable the performing of this research (No. 59775055).
文摘The effect of the deformation condition on the axial compressive precision forming process of tube with curling die was investigated by using a rigid-plastic FEM. The results show that the forming accuracy depends mainly on geometric condition rp/d0, little on tube material properties and friction condition; the relative gap △/2rp of double-walled tubes obtained decreases with Increasing rp/d0, and there is a parameter k for a given to/do or rp/t0, when rp/d0 >k, △/2rp< 1, otherwise △/2rp>1.
