The electro-hydraulic servo position control system(HPC) is the core of an auto gap control for a modern four-high continuous hot strip mill.The actuators are loaded with considerable external disturbances,rolling for...The electro-hydraulic servo position control system(HPC) is the core of an auto gap control for a modern four-high continuous hot strip mill.The actuators are loaded with considerable external disturbances,rolling forces,and the system stiffness and position accuracy will become hypersensitive to the leakage and the compressibility of the oil.Many efforts have being made to increase the position accuracies.The conventional resources are proportion-integral-differential(PID) controller.But the PID controller is faint for a considerable external disturbance.In this paper,by introducing the adaptive control strategy of model reference the reciprocities of the system structure with the loads were analyzed.With the Lyapunov energy function,an adaptive control algorithm applied to improve the system accuracy was formulated.The system simulations and the selection of parameters of the model were also discussed.The simulations show the static state errors at 0.02%.Finally,the industrial experimental result was given.展开更多
The rolls in contemporary four-high mills cannot be maintained parallel during the rolling process. There- fore, four-high rolling mill vibrations take place in six degree of freedom （DOF） leading to spatial behavio...The rolls in contemporary four-high mills cannot be maintained parallel during the rolling process. There- fore, four-high rolling mill vibrations take place in six degree of freedom （DOF） leading to spatial behaviors invol- ving vertical, horizontal, axial, torsional, cross and swinging vibration modes resulting in complex relative motions between the rolls. Two numerical methods, modified Riccati-transfer matrix method （Riccati-TMM） and finite ele- ment method （FEM）, are presented to analyze a spatial vibration characteristic of two four-high rolling mills with different stability. The natural frequency and mode shape of four-high rolling mills are obtained, and the clearance has a great effect on natural frequency and mode shape. In addition, field testing experiment is also conducted to measure natural frequency by power spectrum analysis of rolling mill vibration. Experimental results basically agree with those calculated by Riccati-TMM and FEM, which means that the Riccati-TMM and the FEM can be used for analysis of spatial vibration of four-high rolling mill. Meanwhile, the spatial vibration shows more compound vibra- tion behaviors and the negative effect of horizontal, vertical, cross and swinging vibration modes are effectively con- trolled after redesign of rolling mill. These advantages have a great significance for the rolling mill to be operated with a much higher rolling speed and improved yield of products.展开更多
In rolling process, the rolling force is an important parameter. The precision of the predicted rolling force will directly affect the precision of the finished product. By using adaptive control theory and fusing the...In rolling process, the rolling force is an important parameter. The precision of the predicted rolling force will directly affect the precision of the finished product. By using adaptive control theory and fusing the measured and predicted data, the precision of the predicted rolling force is gradually improved. This system has been used in plant for more than one year, and the result of the application shows that the system has steady and reliable performance, and high precision.展开更多
基金This paper is supported by the fund of key research project of the Department of Science and Technology in the Ministry of Education of the People’s Republic of China, Grant number 106123
文摘The electro-hydraulic servo position control system(HPC) is the core of an auto gap control for a modern four-high continuous hot strip mill.The actuators are loaded with considerable external disturbances,rolling forces,and the system stiffness and position accuracy will become hypersensitive to the leakage and the compressibility of the oil.Many efforts have being made to increase the position accuracies.The conventional resources are proportion-integral-differential(PID) controller.But the PID controller is faint for a considerable external disturbance.In this paper,by introducing the adaptive control strategy of model reference the reciprocities of the system structure with the loads were analyzed.With the Lyapunov energy function,an adaptive control algorithm applied to improve the system accuracy was formulated.The system simulations and the selection of parameters of the model were also discussed.The simulations show the static state errors at 0.02%.Finally,the industrial experimental result was given.
基金Item Sponsored by Doctoral Fund of Ministry of Education of China(20111333110001)
文摘The rolls in contemporary four-high mills cannot be maintained parallel during the rolling process. There- fore, four-high rolling mill vibrations take place in six degree of freedom （DOF） leading to spatial behaviors invol- ving vertical, horizontal, axial, torsional, cross and swinging vibration modes resulting in complex relative motions between the rolls. Two numerical methods, modified Riccati-transfer matrix method （Riccati-TMM） and finite ele- ment method （FEM）, are presented to analyze a spatial vibration characteristic of two four-high rolling mills with different stability. The natural frequency and mode shape of four-high rolling mills are obtained, and the clearance has a great effect on natural frequency and mode shape. In addition, field testing experiment is also conducted to measure natural frequency by power spectrum analysis of rolling mill vibration. Experimental results basically agree with those calculated by Riccati-TMM and FEM, which means that the Riccati-TMM and the FEM can be used for analysis of spatial vibration of four-high rolling mill. Meanwhile, the spatial vibration shows more compound vibra- tion behaviors and the negative effect of horizontal, vertical, cross and swinging vibration modes are effectively con- trolled after redesign of rolling mill. These advantages have a great significance for the rolling mill to be operated with a much higher rolling speed and improved yield of products.
文摘In rolling process, the rolling force is an important parameter. The precision of the predicted rolling force will directly affect the precision of the finished product. By using adaptive control theory and fusing the measured and predicted data, the precision of the predicted rolling force is gradually improved. This system has been used in plant for more than one year, and the result of the application shows that the system has steady and reliable performance, and high precision.
