A generalized nonlinear three-dimensional failure criterion based on fracture mechanics

Based on fracture mechanics theory and wing crack model,a three-dimensional strength criterion for hard rock was developed in detail in this paper.Although the basic expression is derived from initiation and propagation of a single crack,it can be extended to microcrack cluster so as to reflect the macroscopic failure characteristic.Besides,it can be derived as HoekeBrown criterion when the intermediate principal stress σ_(2) is equal to the minimum principal stress σ_(3)(Zuo et al.,2015).In addition,the opening direction of the microcrack cluster decreases with the increase of the intermediate principal stress coefficient,which could be described by an empirical function and verified by 10 kinds of hard rocks.Rock strength is influenced by the coupled effect of stress level and the opening direction of the microcrack clusters related to the stress level.As the effects of these two factors on the strength are opposite,the intermediate principal stress effect is induced.

Fracture Mechanics and Its Application in the Fatigue Behavior of Reinforced Welded Hand-Holes in Aluminum Light Poles

Predicting fatigue life of a given specimen using analytical methods can sometimes be challenging. An approach worth considering for this prediction involves employing fracture mechanics. Fracture mechanics can complement both laboratory experiments and finite element analysis (FEA) in estimating fatigue life of a given specimen, if relevant. In the case of aluminum light poles containing a welded hand-hole, the fatigue life has not yet been thoroughly predicted. The University of Akron has conducted a comprehensive fatigue study on aluminum light poles through various means, albeit without of predicting of said fatigue life of the specimens. AFGROW (Air Force Growth) can be used as a fracture mechanics software to predict fatigue life. ABAQUS was used (for FEA) in conjunction with the AFGROW analysis. The purpose of this study was to ultimately predict the life of the specimens tested in the lab and was achieved with various models including hollow tube and plate models. The plate model process was ultimately found to be the best method for this prediction, yielding results that mimicked the data from the laboratory. Further application for this form of fracture mechanics analysis is still yet to be determined, but for the sake of aluminum light poles, it is possible to predict the fatigue life and utilize said prediction in the field.

General solutions of plane problem in one-dimensional quasicrystal piezoelectric materials and its application on fracture mechanics

Based on the fundamental equations of piezoelasticity of quasicrystals （QCs）, with the symmetry operations of point groups, the plane piezoelasticity theory of one- dimensional （1D） QCs with all point groups is investigated systematically. The gov- erning equations of the piezoelasticity problem for 1D QCs including monoclinic QCs, orthorhombic QCs, tetragonal QCs, and hexagonal QCs are deduced rigorously. The general solutions of the piezoelasticity problem for these QCs are derived by the opera- tor method and the complex variable function method. As an application, an antiplane crack problem is further considered by the semi-inverse method, and the closed-form so- lutions of the phonon, phason, and electric fields near the crack tip are obtained. The path-independent integral derived from the conservation integral equals the energy release rate.

Fracture mechanics model of fully mechanized top coal caving of shallow coal seams and its application

Based on break characteristics of roofs in fully mechanized top-coal mining of thick shallow coal seams, a fracture mechanics model was built, and the criterion of crack propagation in the main roof was derived using the fracture mechanics theory. The relationships between the fracture length of the roof and the working resistance of the supports were discovered, and the correlations between the load on the overlying strata and the ratio of the crack's length to the thickness of the roof were obtained. Using a working face of Jindi Coal Mine, Xing county Shanxi province as an example, the relationships between the fracture length of the roof and the working resistance of the supports were analysed in detail. The results give a design basis in hydraulic top coal caving supports, which could provide useful references in the practical application. On-site experiment proves that the periodic weighting step interval of the caving face is 15–16 m, which is basically consistent with the theoretical analysis results, and indicates that the mechanized caving hydraulic support is capable of meeting the support requirements in the mining of a super-thick but shallowly buried coal seam.

Fracture mechanics analysis on Smart-Cut~ technology.Part 1:Effects of stiffening wafer and defect interaction

In the present paper, continuum fracture mechanics is used to analyze the Smart-Cut process, a recently established ion cut technology which enables highly efficient fabrication of various silicon-on-insulator （SOI） wafers of high uniformity in thickness. Using integral transform and Cauchy singular integral equation methods, the mode-I and mode-II stress intensity factors, energy release rate, and crack opening displacements are derived in order to examine several important fracture mechanisms involved in the Smart-Cut process. The effects of defect interaction and stiffening wafer on defect growth are investigated. The numerical results indi- cate that a stiffener/handle wafer can effectively prevent the donor wafer from blistering and exfoliation, but it slows down the defect growth by decreasing the magnitudes of SIF＇s. Defect interaction also plays an important role in the splitting process of SOI wafers, but its contribution depends strongly on the size, interval and internal pressure of defects. Finally, an analytical formula is derived to estimate the implantation dose required for splitting a SOI wafer.

Discussion on electromagnetic crack face boundary conditions for the fracture mechanics of magneto-electro-elastic materials

This paper discusses electromagnetic boundary conditions on crack faces in magneto- electroelastic materials, where piezoelectric, piezomagnetic and magnetoelectric effects are coupled. A notch of finite thickness in these materials is also addressed. Four idealized electromagnetic boundary conditions assumed for the crack-faces are separately investigated, i.e. （a） electrically and magnetically impermeable （crack-face）, （b） electrically impermeable and magnetically permeable, （c） electrically permeable and magnetically impermeable, and （d） electrically and magnetically permeable. The influence of the notch thickness on important parameters, such as the field intensity factors, the energy release rate at the notch tips and the electromagnetic fields inside the notch, are studied and the results are obtained in closed-form. Results under different idealized electromagnetic boundary conditions on the crack-face are compared, and the applicability of these idealized assumptions is discussed.

Fracture Mechanics,Crack Propagation and Microhardness Studies on Flux Grown ErAlO_3 Single Crystals

Results on fracture mechanics and crack propagation have been obtained, making use of Vickers microhardness studies on two different crystallographic planes [(110) and (001)] of flux grown erbium aluminate crystals in the load ranging from 10-100 g. The variation of microhardness with load which is best explained by Hays and Kendall's law leads to the load independent values of hardness. Classification of cracks is dealt with and it is reported that the transition from Palmqvist to median types of cracks occurs at higher loads. The values of fracture toughness (K_C), and brittleness index (B_i) are calculated using median types of cracks.

Fracture propagation in sandstone and slateeLaboratory experiments, acoustic emissions and fracture mechanics

Fracturing of highly anisotropic rocks is a problem often encountered in the stimulation of unconventional hydrocarbon or geothermal reservoirs by hydraulic fracturing. Fracture propagation in isotropic material is well understood but strictly isotropic rocks are rarely found in nature. This study aims at the examination of fracture initiation and propagation processes in a highly anisotropic rock, specifically slate. We performed a series of tensile fracturing laboratory experiments under uniaxial as well as triaxial loading. Cubic specimens with edge lengths of 150 mm and a central borehole with a diameter of13 mm were prepared from Fredeburg slate. An experiment using the rather isotropic Bebertal sandstone as a rather isotropic rock was also performed for comparison. Tensile fractures were generated using the sleeve fracturing technique, in which a polymer tube placed inside the borehole is pressurized to generate tensile fractures emanating from the borehole. In the uniaxial test series, the loading was varied in order to observe the transition from strength-dominated fracture propagation at low loading magnitudes to stress-dominated fracture propagation at high loading magnitudes.

Fracture mechanics analysis on Smart-Cut~technology.Part 2:Effect of bonding flaws

In Part 2 of the paper on the Smart-Cut process, the effects of bonding flaws characterized by the size and internal pressure before and after splitting are studied by using fracture mechanics models. It is found that the bonding flaws with large size are prone to cause severe deviation of defect growth, leading to a non-transferred area of thin layer when splitting. In a practical Smart-Cut process where the internal pressure of bonding flaws is very small, large interfacial defects always promote defect growth in the splitting process. Meanwhile, increasing the internal pressure of the bonding flaws decreases the defect growth and its deviation before splitting. The mechanism of relaxation of stiffener constraint is proposed to clarify the effect of bonding flaws. Moreover, the progress of the splitting process is analyzed when bonding flaws are present. After splitting, those bonding flaws with large size and high internal pressure are vulnerable for the blistering of the thin film during high-temperature annealing.

A comparison of electromigration failure of metal lines with fracture mechanics

Atoms constructing an interconnecting metal line in a semiconductor device are transported by electron flow in high density. This phenomenon is called electromigration, which may cause the line failure. In order to characterize the electromigration failure, a comparison study is carded out with some typical phenomena treated by fracture mechanics for thin and large structures. An example of thin structures, which have been treated by fracture mechanics, is silica opti- cal fibers for communication systems. The damage growth in a metal line by electromigration is characterized in compar- ison with the crack growth in a silica optical fiber subjected to static fatigue. Also a brief comparison is made between the electromigration failure and some fracture phenomena in large structures.

Analysis on Fracture Mechanics of Unstable Rock

Unstable rock is a kind of global geological disaster with high frequency. This paper, considering three kinds of combined loads which are gravity, fracture water pressure and seismic force, constructs a unstable rock mechanics model and it uses a fracture mechanics method to deduce the composite stress intensity factor of the type I - II. Based on the maximum circumferential stress theory, this article calculates the theo-retical fracture angle by triangle universal formula.

Fracture Mechanics on Aluminum Specimens

ASTM standards for A413 aluminum alloy specimen assays were used based on standard E399-05, with a minimum requirement of three specimens. Linear elastic fracture mechanic testing was carried out in plane strain conditions and fracture toughness of the tested aluminum, critical stress intensity factor was determined. Four specimens with the selected geometry were made, since in the pre-cracking process a non-acceptable propagation of crack may be present, i.e., the crack does not propagate in a parabolic manner. In like manner, the Type SE (B) specimen, that is, a beam subject to bending under a monotonic load, was used. Stress efforts were induced in the experiment, the load mode for such experiments is mode I, determining a temporary value of the KQ apparent stress intensity factor. When such value complies with the validity criteria of E-399 Standard, it becomes the stress intensity factor KIC of material.

RANDOMIZATION METHOD OF DETERMINISTIC EQUATION FOR PROBABILITY FRACTURE MECHANICS

In order to obtain any probability of survival for crack growth life, a randomization method of deterministic equation for probability fracture mechanics is presented. According to this method, the deterministic equation of fracture mechanics is randomized to stochastic equation, and the parameters of the stochastic equation are estimated by means of the statistics. Three new kinds of random models to gain the p d a/ d N Δ K curve and the γ p d a/ d N Δ K curve (confidence level probability of survival fatigue crack growth rate stress intensity factor range curve) are proposed by using this randomization method. And the p d a/ d N Δ K curves and the γ p d a/ d N Δ K curves determined by these three models are discussed and compared according to the treatment result of the experimental data from CT specimens. From examples, it is found that the three deterministic fatigue crack growth rate equations determined by these models are very near and in agreement with the traditional deterministic fatigue crack growth rate equation, and these models are effectively and easily used to treat fatigue crack growth rate data.

Numerical methods for solving singular integral equations obtained by fracture mechanical analysis of cracked wedge

The numerical solutions to the singular integral equations obtained by the fracture mechanical analyses of a cracked wedge under three different conditions are considered. The three considered conditions are:(i) a radial crack on a wedge with a nonfinite radius under the traction-traction boundary condition,(ii) a radial crack on a wedge with a finite radius under the traction-traction boundary condition, and(iii) a radial crack on a finite radius wedge under the traction-displacement boundary condition. According to the boundary conditions, the extracted singular integral equations have different forms. Numerical methods are used to solve the obtained coupled singular integral equations, where the Gauss-Legendre and the Gauss-Chebyshev polynomials are used to approximate the responses of the singular integral equations. The results are presented in figures and compared with those obtained by the analytical response. The results show that the obtained Gauss-Chebyshev polynomial response is closer to the analytical response.

Fracture mechanics analysis in frost breakage of reservoir revetment on cold regions

Reservoir revetment in cold regions is often damaged by frost due to the joint action of low-temperatures and cryogenic environment in winter. This damage reduces or even eliminates the function ofthe reservoir revelrnent. In this paper, practical problems in engineering were analyzed for the drainage pumping station of Tuanjie Reservoir. Based on a tradifional method of analysis and calculalion, fiacture mechanics was iricorporated to provide quantitative analysis and calculation on the problem of anti-freeze damage from the viewpoint of fracture mechanics. Thus, a new idea is put forward to resolve anti-freefing ofreservoir slope proteclion in cold regions.

Effect of heat treatment on the microstructure,mechanical properties and fracture behaviors of ultra-high-strength SiC/Al-Zn-Mg-Cu composites

A high-zinc composite,12vol%SiC/Al-13.3 Zn-3.27 Mg-1.07Cu(wt%),with an ultra-high-strength of 781 MPa was success-fully fabricated through a powder metallurgy method,followed by an extrusion process.The effects of solid-solution and aging heat treat-ments on the microstructure and mechanical properties of the composite were extensively investigated.Compared with a single-stage sol-id-solution treatment,a two-stage solid-solution treatment(470℃/1 h+480℃/1 h)exhibited a more effective solid-solution strengthen-ing owing to the higher degree of solid-solution and a more uniform microstructure.According to the aging hardness curves of the com-posite,the optimized aging parameter(100℃/22 h)was determined.Reducing the aging temperature and time resulted in finer and more uniform nanoscale precipitates but only yielded a marginal increase in tensile strength.The fractography analysis revealed that intergranu-lar cracking and interface debonding were the main fracture mechanisms in the ultra-high-strength SiC/Al-Zn-Mg-Cu composites.Weak regions,such as the SiC/Al interface containing numerous compounds and the precipitate-free zones at the high-angle grain boundaries,were identified as significant factors limiting the strength enhancement of the composite.Interfacial compounds,including MgO,MgZn2,and Cu5Zn8,reduced the interfacial bonding strength,leading to interfacial debonding.

Microdynamic mechanical properties and fracture evolution mechanism of monzogabbro with a true triaxial multilevel disturbance method

The far-field microdynamic disturbance caused by the excavation of deep mineral resources and underground engineering can induce surrounding rock damage in high-stress conditions and even lead to disasters.However,the mechanical properties and damage/fracture evolution mechanisms of deep rock induced by microdynamic disturbance under three-dimensional stress states are unclear.Therefore,a true triaxial multilevel disturbance test method is proposed,which can completely simulate natural geostress,excavation stress redistribution(such as stress unloading,concentration and rotation),and subsequently the microdynamic disturbance triggering damaged rock failure.Based on a dynamic true triaxial test platform,true triaxial microdynamic disturbance tests under different frequency and amplitudes were carried out on monzogabbro.The results show that increasing amplitude or decreasing frequency diminishes the failure strength of monzogabbro.Deformation modulus gradually decreases during disturbance failure.As frequency and amplitude increase,the degradation rate of deformation modulus decreases slightly,disturbance dissipated energy increases significantly,and disturbance deformation anisotropy strengthens obviously.A damage model has been proposed to quantitatively characterize the disturbance-induced damage evolution at different frequency and amplitude under true triaxial stress.Before disturbance failure,the micro-tensile crack mechanism is dominant,and the micro-shear crack mechanism increases significantly at failure.With the increase of amplitude and frequency,the micro-shear crack mechanism increases.When approaching disturbance failure,the acoustic emission fractal dimension changes from a stable value to local large oscillation,and finally increases sharply to a high value at failure.Finally,the disturbance-induced failure mechanism of surrounding rock in deep engineering is clearly elucidated.

3D DEM simulation of hard rock fracture in deep tunnel excavation induced by changes in principal stress magnitude and orientation

To achieve the loading of the stress path of hard rock,the spherical discrete element model(DEM)and the new flexible membrane technology were utilized to realize the transient loading of three principal stresses with arbitrary magnitudes and orientations.Furthermore,based on the deep tunnel of China Jinping Underground Laboratory II(CJPL-II),the deformation and fracture evolution characteristics of deep hard rock induced by excavation stress path were analyzed,and the mechanisms of transient loading-unloading and stress rotation-induced fractures were revealed from a mesoscopic perspective.The results indicated that the stressestrain curve exhibits different trends and degrees of sudden changes when subjected to transient changes in principal stress,accompanied by sudden changes in strain rate.Stress rotation induces spatially directional deformation,resulting in fractures of different degrees and orientations,and increasing the degree of deformation anisotropy.The correlation between the degree of induced fracture and the unloading magnitude of minimum principal stress,as well as its initial level is significant and positive.The process of mechanical response during transient unloading exhibits clear nonlinearity and directivity.After transient unloading,both the minimum principal stress and minimum principal strain rate decrease sharply and then tend to stabilize.This occurs from the edge to the interior and from the direction of the minimum principal stress to the direction of the maximum principal stress on theε1-ε3 plane.Transient unloading will induce a tensile stress wave.The ability to induce fractures due to changes in principal stress magnitude,orientation and rotation paths gradually increases.The analysis indicates a positive correlation between the abrupt change amplitude of strain rate and the maximum unloading magnitude,which is determined by the magnitude and rotation of principal stress.A high tensile strain rate is more likely to induce fractures under low minimum principal stress.

Macro-meso fracture evolution mechanism of hollow cylindrical granite with different hole diameters under conventional triaxial compression

In order to study and analyze the stability of engineering rock mass under non-uniform triaxial stress and obtain the evolution mechanism of the whole process of fracture,a series of conventional triaxial compression tests and three-dimensional numerical simulation tests were carried out on hollow granite specimens with different diameters.The bearing capacity of hollow cylindrical specimen is analyzed based on elasticity.The results show that:1)Under low confining pressure,the tensile strain near the hole of the hollow cylindrical specimen is obvious,and the specimen deformation near the hole is significant.At the initial stage of loading,the compressive stress and compressive strain of the specimen are widely distributed.With the progress of loading,the number of microelements subjected to tensile strain gradually increases,and even spreads throughout the specimen;2)Under conventional triaxial compression,the cracking position of hollow cylinder specimens is concentrated in the upper and lower parts,and the final fracture mode is generally compressive shear failure.The final fracture mode of complete specimen is generally tensile fracture.Under high confining pressure,the tensile cracks of the sample are concentrated in the upper and lower parts and are not connected,while the cracks of the upper and lower parts of the intact sample will expand and connect to form a fracture surface;3)In addition,the tensile crack widths of intact and hollow cylindrical specimens under low confining pressure are larger than those under high confining pressure.

A modified 3D mean strain energy density criterion for predicting shale mixed-mode Ⅰ/Ⅲ fracture toughness

The fracture toughness of rocks is a critical fracturing parameter in geo-energy exploitation playing a significant role in fracture mechanics and hydraulic fracturing.The edge-notched disk bending(ENDB)specimens are employed to measure the entire range of mixed-modeⅠ/Ⅲfracture toughness of Longmaxi shale.To theoretically interpret the fracture mechanisms,this research first introduces the detailed derivations of three established fracture criteria.By distinguishing the volumetric and distortional strain energy densities,an improved three-dimensional mean strain energy density(MSED)criterion is proposed.As the critical volumetric to distortional MSED ratio decreases,the transition from tensiondominated fracture to shear-dominated fracture is observed.Our results indicate that both peak load and applied energy increase significantly with the transition from pure mode I(i.e.,tension)to pure modeⅢ(i.e.,torsion or tearing)since mode-Ⅲcracking happens in a twisted manner and mode-Ⅰcracking occurs in a coplanar manner.The macroscopic fracture signatures are consistent with those of triaxial hydraulic fracturing.The average ratio of pure mode-Ⅲfracture toughness to pure mode-Ⅰfracture toughness is 0.68,indicating that the obtained mode-Ⅲfracture resistance for a tensionbased loading system is apparent rather than true.Compared to the three mainstream fracture criteria,the present fracture criterion exhibits greater competitiveness and can successfully evaluate and predict mixed-modeⅠ/Ⅲfracture toughness of distinct materials and loading methods.