Effect of Plastic Deformation and H_2S on Dynamic Fracture Toughness of High Strength Casing Steel

The effects of plastic deformation and H2 S on fracture toughness of high strength casing steel（C110 steel） were investigated. The studied casing specimens are as follows： original casing, plastic deformation（PD） casing and PD casing after being immersed in NACE A solution saturated with H2S（PD＋H2S）. Instrumented impact method was employed to evaluate the impact behaviors of the specimens, meanwhile, dynamic fracture toughness（JId） was calculated by using Rice model and Schindler model. The experimental results show that dynamic fracture toughness of the casing decreases after plastic deformation. Compared with that of the original casing and PD casing, the dynamic fracture toughness decreases further when the PD casing immersed in H2 S, moreover, there are ridge-shaped feature and many secondary cracks present on the fracture surface of the specimens. Impact fracture mechanism of the casing is proposed as follows： the plastic deformation results in the increase of defect density of materials where the atomic hydrogen can accumulate in reversible or irreversible traps and even recombine to form molecular hydrogen, subsequently, the casing material toughness decreases greatly.

Effects of plastic deformation on precipitation behavior and tensile fracture behavior of Mg-Gd-Y-Zr alloy

The effects of plastic deformation on precipitation behavior and tensile fracture behavior of Mg-10Gd-3Y-0.6Zr alloy were investigated.The results indicate that more precipitation cores can be provided by the crystal defects caused by the plastic deformation,as well as increasing the amount of β＇ phases,and the formation of precipitations at grain boundaries and interfaces between the twins and matrix.Because of an increase in precipitations,the dislocation slipping during deformation process is effectively hindered and the matrix is strengthened,especially for the 2% deformed alloy which can achieve a good combination of strength and ductility.With increasing the plastic deformation,the microcracks occur at the interface between grain boundary precipitations and matrix,and then propagate intergranularly.When intergranular fracture combines with the formation of smoothing facets on the fracture surface,the tensile properties decrease.

A NOVEL METHOD FOR MEASURING AND CHARACTERIZING DYNAMIC FRACTURE-INITIATION TOUGHNESS OF ELASTIC-PLASTIC MATERIALS

The characterization and testing methods of the dynamic fractureinitiation toughness of elas- tic-plastic materials under tensileimpact are studied. By using the self-designed bar-bar tensile impactappa- ratus, a novel test method for studying dynamicfracture-initiation ahs been proposed based on the one-di- mensionaltest principle. The curve of average load v. s. displacement (P-δ)is smooth until unstable crack propagation, and the kinetic energywhich does not contribute to the crack growth can be removed fromtotal work done by external-force to the specimen.

On the intergranular fracture behavior of high-temperature plastic deformation of 1420 Al-Li alloy

The tensile deformation hot simulation test of as-cast 1420 Al-Li alloy was performed on Gleeble-1500 Thermal Simulator in the deformation temperature range from 350 to 450 ℃ and the strain rate range from 0.01 to l0.0s-1.The tensile fracture behavior of the 1420 Al-Li alloy at high temperature was studied experimently. The results show that the tensile fracture mode of the 1420 Al-Li alloy at high temperature is changed from typical transgranular ductile fracture to intergranular brittle fracture with the increase of the deformation temperature and the strain rate. It is made out that the precipitation of LiH is the fundamental reason for the intergranular brittle fracture of the 1420 Al-Li alloy at high temperature. The mechanism of hydrogen embrittlement of the 1420 Al-Li alloy at high temperature was discussed, and it was proposed that the hydrogen embrittlement at high temperature is an integrated function of the dynamic and the static force, which enrichs the theories of hydrogen embrittlemen t.

An Elastoplastic Fracture Model Based on Bond-Based Peridynamics

Fracture in ductile materials often occurs in conjunction with plastic deformation.However,in the bond-based peridynamic(BB-PD)theory,the classic mechanical stress is not defined inherently.This makes it difficult to describe plasticity directly using the classical plastic theory.To address the above issue,a unified bond-based peridynamics model was proposed as an effective tool to solve elastoplastic fracture problems.Compared to the existing models,the proposed model directly describes the elastoplastic theory at the bond level without the need for additional calculation means.The results obtained in the context of this model are shown to be consistent with FEM results in regard to force-displacement curves,displacement fields,stress fields,and plastic deformation regions.The model exhibits good capability of capturing crack propagation in ductile material failure problems.

Microstructure-fracture toughness relationships and toughening mechanism of TC21 titanium alloy with lamellar microstructure

The independent influence of microstructural features on fracture toughness of TC21alloy with lamellar microstructure was investigated.Triple heat treatments were designed to obtain lamellar microstructures with different parameters,which were characterized by OM and SEM.The size and content ofαplates were mainly determined by cooling rate from singleβphase field and solution temperature in two-phase field;while the precipitation behavior of secondaryαplatelets was dominantly controlled by aging temperature in two-phase field.The content and thickness ofαplates and the thickness of secondaryαplatelets were important microstructural features influencing the fracture toughness.Both increasing the content ofαplates and thickeningαplates(or secondaryαplatelets)could enhance the fracture toughness of TC21alloy.Based on energy consumption by the plastic zone of crack tip inαplates,a toughening mechanism for titanium alloys was proposed.

A Theoretical Approach for Estimating Fracture Toughness of Ductile Metals

Fracture toughness is very important when applying Damage Tolerance Design and Assessment Techniques. The traditional testing approach for obtaining fracture toughness values is costly and time consuming. In order to estimate the fracture toughness of ductile metals, the fracture mechanics theory, materials plastic deformation theory and materials constructive relationships are employed here. A series of formulae and a theoretical approach are presented to calculate fracture toughness values of different materials in the plane stress and plane strain conditions. Compared with test results, evaluated values have a good agreement.

Deformation and fracture of a Zr-Al-Cu metallic glass ribbon under tension near glass transition temperature

The high temperature tensile and fracture behavior of Zr50Al40Cu10 metallic glass at the temperature range in the vicinity of glass transition were investigated. Tensile tests were carried out at room temperature, 350-420 ℃, and in the supercooled liquid region temperature range, respectively. Obvious plastic deformation was initiated at temperature about 80 °C lower than the glass transition temperature. The ultimate tensile strength decreases with the increase of testing temperature and the ductility increases with temperature. At temperature higher than Tg, viscous flow of Non-Newtonian fluid led to super plastic deformation behavior. The deformation process under tension was inhomogeneous, and remarkable serrations were observed on the stress-strain curve near glass transition temperature.

COMPUTER SIMULATED ANALYSES ON DEFORMATION AND FRACTURE OF NON-CRACKED AND CRACKED SPECIMENS

A unified damage and fracture model,the combinatory work density model,which is suitable for ei- ther non-cracked body or cracked body has been suggested.In the present paper,the deformation and fracture of the two kinds of tensile spceimen and TPB specimen made of 40Cr steel have been simulated by using the new mod- el together with the large èlastic-plastic deformation finite element method.The results give a good picture of the whole deformation and fracture processes of the specimens in experiments;especially,the results on the TPB specimen can be used to obtain the relationship between load and displacement at the loading point P-Δ,and between crack ex- tension and displacement at the loading point Δα-Δ,the resistance curve J_R-Δa and the fracture toughness J_(IC).All the results are in remarkable agreement with those obtained by experiments.Therefore the model suggested here can be used to simulate crack initiation and propagation in non-cracked body and fracture initiation and crack stable propa- gation in cracked body.

A hydraulic fracture height mathematical model considering the influence of plastic region at fracture tip

To predict fracture height in hydraulic fracturing, we developed and solved a hydraulic fracture height mathematical model aiming at high stress and multi-layered complex formations based on studying the effect of plastic region generated by stress concentration at fracture tip on the growth of fracture height. Moreover, we compared the results from this model with results from two other fracture height prediction models(MFEH, Frac Pro) to verify the accuracy of the model. Sensitivity analysis by case computation of the model shows that the hydraulic fracture growth in ladder pattern, and the larger the fracture height, the more obvious the ladder growth pattern is. Fracture height growth is mainly influenced by the in-situ stresses. Fracture toughness of rock can prohibit the growth of fracture height to some extent. Moreover, the increase of fracturing fluid density can facilitate the propagation of the lower fracture tip.

Effect of processing parameters on the electromagnetic radiation emission during plastic deformation and crack propagation in copper-zinc alloys

This paper presents some investigations on the effect of processing parameters on the emission of electromagnetic radiation （EMR） during plastic deformation and crack propagation in copper-zinc alloys. Timing of the EMR emissions, maximum stress during crack instability, stress-intensity factor, elastic strain energy release rate, maximum EMR amplitude, RMS value of EMR amplitude, EMR frequency and electromagnetic energy release rate were analysed for the effect of rolling directions at different percentage of zinc content in Cu-Zn alloy specimens. The same parameters were also analysed for 68-32 Cu-Zn alloy specimens at different annealing temperatures and at different angles 0, to the rolling direction. EMR emissions are observed to be highly anisotropic in nature. At θ=45° to 60°, marked changes in mechanical and electromagnetic parameters were observed. Specimens annealed at 500℃, just above the recrystallization temperature, and at 700℃, when grain-size growth is rapid, EMR responses have been found to have well-defined patterns.

Mechanical Properties,Damage and Fracture Mechanisms of Bulk Metallic Glass Materials

The deformation, damage, fracture, plasticity and melting phenomenon induced by shear fracture were investigated and summarized for Zr-, Cu-, Ti- and Mg-based bulk metallic glasses （BMGs） and their composites. The shear fracture angles of these BMG materials often display obvious differences under compression and tension, and follow either the Mohr-Coulomb criterion or the unified tensile fracture criterion. The compressive plasticity of the composites is always higher than the tensile plasticity, leading to a significant inconsistency. The enhanced plasticity of BMG composites containing ductile dendrites compared to monolithic glasses strongly depends on the details of the microstructure of the composites. A deformation and damage mechanism of pseudo-plasticity, related to local cracking, is proposed to explain the inconsistency of plastic deformation under tension and compression. Besides, significant melting on the shear fracture surfaces was observed. It is suggested that melting is a common phenomenon in these materials with high strength and high elastic energy, as it is typical for BMGs and their composites failing under shear fracture. The melting mechanism can be explained by a combined effect of a significant temperature rise in the shear bands and the instantaneous release of the large amount of elastic energy stored in the material.

Low-Temperature Plasticity of Naturally Deformed Calcite Rocks

Optical, cathodoluminescence and transmission electron microscope (TEM)analyses were conducted on four groups of calcite fault rocks, a cataclastic limestone, cataclasticcoarse-grained marbles from two fault zones, and a fractured mylonite. These fault rocks showsimilar microstructural characteristics and give clues to similar processes of rock deformation.They are characterized by the structural contrast between macroscopic cataclastic (brittle) andmicroscopic mylonitic (ductile) microstructures. Intragranular deformation microstructures (i.e.deformation twins, kink bands and microfractures) are well preserved in the deformed grains inclasts or in primary rocks. The matrix materials are of extremely fine grains with diffusivefeatures. Dislocation microstructures for co-existing brittle deformation and crystalline plasticitywere revealed using TEM. Tangled dislocations are often preserved at the cores of highly deformedclasts, while dislocation walls form in the transitions to the fine-grained matrix materials andfree dislocations, dislocation loops and dislocation dipoles are observed both in the deformedclasts and in the fine-grained matrix materials. Dynamic recrystallization grains from subgrainrotation recrystallization and subsequent grain boundary migration constitute the major parts of thematrix materials. Statistical measurements of densities of free dislocations, grain sizes ofsubgrains and dynamically recrystallized grains suggest an unsteady state of the rock deformation.Microstructural and cathodoluminescence analyses prove that fluid activity is one of the major partsof faulting processes. Low-temperature plasticity, and thereby induced co-existence of macroscopicbrittle and microscopic ductile microstructures are attributed to hydrolytic weakening due to theinvolvement of fluid phases in deformation and subsequent variation of rock rheology. Duringhydrolytic weakening, fluid phases, e.g. water, enhance the rate of dislocation slip and climb, andincrease the rate of recovery of strain-hardened rocks, which accommodates fracturing.

Mixed-mode fracture behavior in deep shale reservoirs under different loading rates and temperatures

In the last years,shale gas has gradually substituted oil and coal as the main sources of energy in the world.Compared with shallow shale gas reservoirs,deep shale is characterized by low permeability,low porosity,strong heterogeneity,and strong anisotropy.In the process of multi-cluster fracturing of horizontal wells,the whole deformation process and destruction modes are significantly influenced by loading rates.In this investigation,the servo press was used to carry out semi-circular bend(SCB)mixedmode fracture experiments in deep shales(130,160,190℃)with prefabricated fractures under different loading rates(0.02,0.05,0.1,0.2 mm/min).The fracture propagation process was monitored using acoustic emission.The deformation characteristics,displacementeload curve,and acoustic emission parameters of shale under different loading rates were studied during the mixed-mode fracture propagation.Our results showed that during the deformation and fracture of the specimen,the acoustic emission energy and charge significantly increased near the stress peak,showing at this point the most intense acoustic emission activity.With the increase in loading rate,the fracture peak load of the deep shale specimen also increased.However,the maximum displacement decreased to different extents.With the increase in temperature,the effective fracture toughness of the deep shale gradually decreased.Also,the maximum displacement decreased.Under different loading rates,the deformation of the prefabricated cracks showed a nonlinear slow growthelinear growth trend.The slope of the linear growth stage increased with the increase in loading rate.In addition,as the loading rate increased,an increase in tension failure and a decrease in shear failure were observed.Moreover,the control chart showing the relationship between tension and the shear failure under different temperatures and loading rates was determined.

Impact toughness of a gradient hardened layer of Cr5Mo1V steel treated by laser shock peening

Laser shock peening（LSP） is a widely used surface treatment technique that can effectively improve the fatigue life and impact toughness of metal parts.Cr5Mo1 V steel exhibits a gradient hardened layer after a LSP process.A new method is proposed to estimate the impact toughness that considers the changing mechanical properties in the gradient hardened layer.Assuming a linearly gradient distribution of impact toughness,the parameters controlling the impact toughness of the gradient hardened layer were given.The influence of laser power densities and the number of laser shots on the impact toughness were investigated.The impact toughness of the laser peened layer improves compared with an untreated specimen,and the impact toughness increases with the laser power densities and decreases with the number of laser shots.Through the fracture morphology analysis by a scanning electron microscope,we established that the Cr5Mo1 V steel was fractured by the cleavage fracture mechanism combined with a few dimples.The increase in the impact toughness of the material after LSP is observed because of the decreased dimension and increased fraction of the cleavage fracture in the gradient hardened layer.

DIMPLE FORMATION ON FRACTURE SURFACE OF STEEL 55SiMnMo

The fracture surface of the normalized steel 55SiMnMo was observed,under tensile device at- tached on the SEM,to be of ductile dimple feature on the bainite which is composed of lath ferrite and austenite platelet.The dimple is essentially nucleated in the ferrite.Because the austenitic plastic deformation is remarkable during fracturing,the tear ridge of dimple is very sharp.

Mechanical Properties and Fracture Behavior of Cu-Co-Be Alloy after Plastic Deformation and Heat Treatment

Mechanical properties and fracture behavior of Cu-0.84Co 0.23Be alloy after plastic deformation and heat treatment were comparatively investigated. Severe plastic deformation by hot extrusion and cold drawing was adopted to induce large plastic strain of Cu 0.84Co-0.23Be alloy. The tensile strength and elongation are up to 476.6 MPa and 18%, respectively. The fractured surface consists of deep dimples and micro voids. Due to the formation of su- persaturated solid solution on the Cu matrix by solution treatment at 950℃ for 1 h, the tensile strength decreased to 271.9 MPa, while the elongation increased to 42%. The fracture morphology is parabolic dimple. Furthermore, the tensile strength increased significantly to 580.2 MPa after aging at 480 ℃ for 4 h. During the aging process, a large number of precipitates formed and distributed on the Cu matrix. The fracture feature of aged specimens with low elongation （4.6%） exhibits an obvious brittle intergranular fracture. It is confirmed that the mechanical properties and fracture behavior are dominated by the microstrueture characteristics of Cu-0.84Co 0.23Be alloy after plastic de- formation and heat treatment. In addition, the fracture behavior at 450 ℃ of aged Cu-0.84Co 0.23Be alloy was also studied. The tensile strength and elongation are 383.6 MPa and 11.2%, respectively. The fractured morphologies are mainly candy-shaped with partial parabolic dimples and equiaxed dimples. The fracture mode is multi mixed mechanism that brittle intergranular fracture plays a dominant role and ductile fracture is secondary.

The effect of plastic constraint on the initiation of ductile tears in shipbuilding structural steels

In this paper, the effect of plastic constraint on the initiation of ductile tears in four different shipbuilding structural steels has been experimentally studied by measuring the J-integral and crack opening displacement COD at initiation in three-point bend specimens with deep and shallow notches. Experimental results of seven groups of different strength alloy steels show that both Si and Ji values of ductile tear from the shallow crack specimens which have less constraint flow field are significantly higher than those of deeply notched specimens. Slip-line-field analysis shows that, for shallow crack, the hydrostatic stress is lower than that from standard deeply cracked bend specimen, which develops a high level of crack tip constraint, provides a lower bound estimate of toughness, and will ensure an unduly conservative approach when applied to structural defects, especially if initiation values of COD and J-integral are used.

基于DEFORM-3D的微型螺钉冷成形过程有限元分析

典型的螺钉头部成形过程包括镦粗(预成形)和冲槽(最终成形)两个工步,是个比较复杂成形过程。特别是冲槽阶段,镦粗和反挤压同时进行的,情况更为复杂。利用非线形有限元分析软件DEFORM-3D对微型螺钉冷塑性成形过程进行仿真,可以获得成形过程中的应变、应力、材料流动情况,同时还可以对成形过程中的缺陷如折叠、裂纹,进行预测,从而为工艺的设计和改进提供信息。

Effects of Ni on austenite stability and fracture toughness in high Co-Ni secondary hardening steel

Three kinds of high Co Ni secondary hardening steels with different Ni contents were studied. The nanoscale austenite layers formed at the interface of matensite laths were observed. Both observation and diffusion kinetic simulation results showed that both Ni and Co did not obtain enough time to get the equilibrium content in this system. The Ni content in austenite layers decreased significantly, and Co content increased slightly with the decrease of Ni content in overall composition. The austenite stability was estimated by Olson-Cohen model, in which both chemical and mechanical driving force could be calculated by equilibrium thermodynamic and Mohr＇s circle methods, respectively. Simulation and mechanical test results showed that The decrease of Ni content in austenite layers would cause the change of austenite stability and decrease the fracture toughness of the steels. When the Ni content in the overall composition was lower than 7 wt. %, the Ni content in y phase would be lower than 20 wt.%. And the simulation value of M; （stress induced critical martensite transformation temperature） would be up to 80 ℃, which was about 60℃ higher than room temperature. Based on the analysis, the Ni content in the overall composition of high Co Ni secondary hardening steels should be higher than 8 wt. % in order to obtain a good fracture toughness.