A non contact three dimensional measurement method is presented in this paper.This system consists of a laser triangulation probe,a probe head and a coordinate measuring machine (CMM).The measurement principle of th...A non contact three dimensional measurement method is presented in this paper.This system consists of a laser triangulation probe,a probe head and a coordinate measuring machine (CMM).The measurement principle of the system is discussed,and a system calibration method employing a reference ball is proposed.The geometric model involving four frames is established to calculate the data points based on the reading of the laser probe and position information from the CMM.A measuring experiment for gesso free form surface using this system is carried out.展开更多
Although significant progress has been made in precision machining of free-form surfaces recently, inspection of such surfaces remains a difficult problem. In order to solve the problem that no specific standards for ...Although significant progress has been made in precision machining of free-form surfaces recently, inspection of such surfaces remains a difficult problem. In order to solve the problem that no specific standards for the verification of free-form surface profile are available, the profile parameters of free-form surface are proposed by referring to ISO standards regarding form tolerances and considering its complexity and non-rotational symmetry. Non-uniform rational basis spline（NURBS） for describing free-form surface is formulated. Crucial issues in surface inspection and profile error verification are localization between the design coordinate system（DCS） and measurement coordinate system（MCS） for searching the closest points on the design model corresponding to measured points. A quasi particle swarm optimization（QPSO） is proposed to search the transformation parameters to implement localization between DCS and MCS. Surface subdivide method which does the searching in a recursively reduced range of the parameters u and v of the NURBS design model is developed to find the closest points. In order to verify the effectiveness of the proposed methods, the design model is generated by NURBS and the measurement data of simulation example are generated by transforming the design model to arbitrary position and orientation, and the parts are machined based on the design model and are measured on CMM. The profile errors of simulation example and actual parts are calculated by the proposed method. The results verify that the evaluation precision of freeform surface profile error by the proposed method is higher 10%-22% than that by CMM software. The proposed method deals with the hard problem that it has a lower precision in profile error evaluation of free-form surface.展开更多
With an elastic negative pole being driven by ultra so nic vibration and being moved along the surface of work-piece compliantly by ro bot, a new kind of effective EDM, the compliant EDM, cuts the electrically condu c...With an elastic negative pole being driven by ultra so nic vibration and being moved along the surface of work-piece compliantly by ro bot, a new kind of effective EDM, the compliant EDM, cuts the electrically condu ctive materials away and polishes work-piece of free-form surface. The study o f the contact force between the end of polishing tool and the surface of work-p iece is the key for the compliant EDM to study its cutting mechanism and to make better use of it. This paper makes a model for the contact force and verifies i t by experiments and simulation based on the theory of elastic body kinetics and dynamic stress concentration. The research work shows that this contact force i s caused by both the electrical impulsion of EDM and the mechanical force of ult rasonic vibration, the discharge frequency of compliant EDM has a much more clos er connection with the vibration frequency of polishing tool rather than the fre quency of ultrasonic vibration.展开更多
Current measurement method for unknown free-form surface has low efficiency.To acquire given precision, a lot of null points are measured. Based on change surface curvature, anew measurement planning is put forward. S...Current measurement method for unknown free-form surface has low efficiency.To acquire given precision, a lot of null points are measured. Based on change surface curvature, anew measurement planning is put forward. Sample step is evaluated from the change curvature and thelocally-bounded character of extrapolating curve. Two coefficients, maximum error coefficient andlocal camber coefficient, are used to optimize sampling step. The first coefficient is computed toavoid sampling-point exceeding the measurement range and the second control sampling precision.Compared with the other methods, the proposed planning method can reduce the number of themeasuring-point efficiently for the given precision. Measuring point distributes adaptively by thechange surface curvature. The method can be applied to improve measurement efficiency and accuracy.展开更多
A new method is put forward combining computer vision with computer aidedgeometric design (CAGD) to resolve the problem of free-form surface reconstruction. The surface isfirst subdivided into N-sided Gregory patches,...A new method is put forward combining computer vision with computer aidedgeometric design (CAGD) to resolve the problem of free-form surface reconstruction. The surface isfirst subdivided into N-sided Gregory patches, and a stereo algorithm is used to reconstruct theboundary curves. Then, the cross boundary tangent vectors are computed through reflectance analysis.At last, the whole surface can be reconstructed jointing these patches with G^1 continuity(tangentcontinuity). Examples on synthetic images are given.展开更多
Carrying out experiments and researches on tool bre ak age and undercut of work-piece of free-form surface by using wavelet analysis, both the fault features can be extracted in a special frequency segment of wave let...Carrying out experiments and researches on tool bre ak age and undercut of work-piece of free-form surface by using wavelet analysis, both the fault features can be extracted in a special frequency segment of wave let decompose. According to the feature of transient fault, the author proposes for the first time the automatic determination technology of the threshold by us e of the adaptive filter characteristic of wavelet transform. Based on profound researches on steady fault feature, this dissertation makes an effective token o f steady fault feature by using wavelet energy method, and proposes the new idea to identify cut-in case and cut-out case, thereby successfully gives an uniqu e description quantitatively on the characterization of the variation of fault a nd cutting condition in the monitoring system.展开更多
We implemented accurate FFD in terms of triangular Bezier surfaces as matrix multiplications in CUDA and rendered them via OpenGL. Experimental results show that the proposed algorithm is more efficient than the previ...We implemented accurate FFD in terms of triangular Bezier surfaces as matrix multiplications in CUDA and rendered them via OpenGL. Experimental results show that the proposed algorithm is more efficient than the previous GPU acceleration algorithm and tessel- lation shader algorithms.展开更多
Visual method is now broadly used in reverse engineering for 3D reconstruction. The traditional computer vision methods are feature-based, i.e., they require that the objects must reveal features owing to geometry or ...Visual method is now broadly used in reverse engineering for 3D reconstruction. The traditional computer vision methods are feature-based, i.e., they require that the objects must reveal features owing to geometry or textures. For textureless free-form surfaces, dense feature points are added artificially. In this paper, a new method is put forward combining computer vision with CAGD. The surface is subdivided into N-side Gregory patches using marked curves, and a stereo algorithm is used to reconstruct the curves. Then, the cross boundary tangent vector is computed through reflectance analysis. At last, the whole surface can be reconstructed by jointing these patches with 1Gcontinuity.展开更多
The key issues such as vision sensor, sampling planning are studied for reverse engineering. For the developed sensor, the low sensitivity to the incident angle and the high linearity between the output and the input ...The key issues such as vision sensor, sampling planning are studied for reverse engineering. For the developed sensor, the low sensitivity to the incident angle and the high linearity between the output and the input are carried out. During digitizing, the adaptive sampling planning method based on the curvature of surface and the slope of tangent line of measured point is proposed. After integrating the vision sensor, CNC milling and relevant software, the reverse engineering system based on computer vision is developed. The experiment shows that this system is reliable and efficient.展开更多
This article presents closed-form solutions for the frequency analysis of rectangular functionally graded material (FGM) thin plates subjected to initially in-plane loads and with an elastic foundation. Based on class...This article presents closed-form solutions for the frequency analysis of rectangular functionally graded material (FGM) thin plates subjected to initially in-plane loads and with an elastic foundation. Based on classical thin plate theory, the governing differential equations are derived using Hamilton's principle. A neutral surface is used to eliminate stretching-bending coupling in FGM plates on the basis of the assumption of constant Poisson's ratio. The resulting governing equation of FGM thin plates has the same form as homogeneous thin plates. The separation-of-variables method is adopted to obtain solutions for the free vibration problems of rectangular FGM thin plates with separable boundary conditions, including, for example, clamped plates. The obtained normal modes and frequencies are in elegant closed forms, and present formulations and solutions are validated by comparing present results with those in the literature and finite element method results obtained by the authors. A parameter study reveals the effects of the power law index n and aspect ratio a/b on frequencies.展开更多
A real-time non-uniform rational B-spline （NURBS） surface interpolator is proposed and 5-axis machining method with a flat-end cutter is discussed. With the Taylor expansion and the coordinate transformation, the al...A real-time non-uniform rational B-spline （NURBS） surface interpolator is proposed and 5-axis machining method with a flat-end cutter is discussed. With the Taylor expansion and the coordinate transformation, the algorithms of NURBS interpolation, cutter effective machining radius, cutter offsetting and.inverse kinematics are deduced and implemented, respectively. Different from the conventional free-form surface machining, the proposed interpolator can real-time generate the motion commands of computer numerical control （CNC） machines with CC feedrate, rather than that of CL. An example part surface is demonstrated and the results of simulation show that the proposed method can be applied in actual 5-axis surface machining.展开更多
A staggered finite-volume technique for non-hydrostatic, small amplitude free surface flow governed by the incompressible Navier-Stokes equations is presented there is a proper balance between accuracy and computing t...A staggered finite-volume technique for non-hydrostatic, small amplitude free surface flow governed by the incompressible Navier-Stokes equations is presented there is a proper balance between accuracy and computing time. The advection and horizontal diffusion terms in the momentum equation are discretized by an integral interpolation method on the orthogonal unstructured staggered mesh and, while it has the attractive property of being conservative. The pressure-correction algorithm is employed for the non-hydrostatic pressure in order to achieve second-order temporal accuracy. A conservative scalar transport algorithm is also applied to discretize k - c equations in this model. The eddy viscosity is calculated from the k-c turbulent model. The resulting model is mass and momentum conservative. The model is verified by two examples to simulate unsteady small amplitude free surface flows where non-hydrostatic pressures have a considerable effect on the velocity field, and then applied to simulate the tidal flow in the Bohai Sea.展开更多
In order to resolve the problem of surface match in the process of surface detection for aircraft thin-walled and composite parts, an efficient approach of 3D surface matching was proposed which is based on the Maximu...In order to resolve the problem of surface match in the process of surface detection for aircraft thin-walled and composite parts, an efficient approach of 3D surface matching was proposed which is based on the Maximum Independent Set （MIS） algorithm of free surface matching. First, to introduce the MIS, this paper described the approach in detail. The MIS of matching points was finally solved by converting the surface matching into a sur- face matching of discrete points, establishing the distance matrix of discrete points, and constructing a 0-1 matrix using the error radius. Second, a validation case was used to show that the algorithm demonstrates good overall local and global surface matching efficiency.展开更多
A numerical method is suggested to generate the blends with one of the blended surfaces being analytical.The method is more accurate, less complicated,more efficient and more intuitive.The formulation of equation set ...A numerical method is suggested to generate the blends with one of the blended surfaces being analytical.The method is more accurate, less complicated,more efficient and more intuitive.The formulation of equation set is presented in detail and the NURBS representation of the blending surface discussed.The algorithm has been implemented on PC.The method was tested by a couple of samples and got satisfactory results.展开更多
基金Supported by"863"High Technology Development Comittee ofChina (No."863"- 51 1 - 942 - 0 2 4 ) National Natural Science Foun-dation of China (No.50 0 750 64)
文摘A non contact three dimensional measurement method is presented in this paper.This system consists of a laser triangulation probe,a probe head and a coordinate measuring machine (CMM).The measurement principle of the system is discussed,and a system calibration method employing a reference ball is proposed.The geometric model involving four frames is established to calculate the data points based on the reading of the laser probe and position information from the CMM.A measuring experiment for gesso free form surface using this system is carried out.
基金supported by National Natural Science Foundation of China(Grant No. 51075198)Jiangsu Provincial Natural Science Foundation of China(Grant No. BK2010479)+1 种基金Jiangsu Provincial Project of 333 Talents Engineering of ChinaJiangsu Provincial Project of Six Talented Peak of China
文摘Although significant progress has been made in precision machining of free-form surfaces recently, inspection of such surfaces remains a difficult problem. In order to solve the problem that no specific standards for the verification of free-form surface profile are available, the profile parameters of free-form surface are proposed by referring to ISO standards regarding form tolerances and considering its complexity and non-rotational symmetry. Non-uniform rational basis spline（NURBS） for describing free-form surface is formulated. Crucial issues in surface inspection and profile error verification are localization between the design coordinate system（DCS） and measurement coordinate system（MCS） for searching the closest points on the design model corresponding to measured points. A quasi particle swarm optimization（QPSO） is proposed to search the transformation parameters to implement localization between DCS and MCS. Surface subdivide method which does the searching in a recursively reduced range of the parameters u and v of the NURBS design model is developed to find the closest points. In order to verify the effectiveness of the proposed methods, the design model is generated by NURBS and the measurement data of simulation example are generated by transforming the design model to arbitrary position and orientation, and the parts are machined based on the design model and are measured on CMM. The profile errors of simulation example and actual parts are calculated by the proposed method. The results verify that the evaluation precision of freeform surface profile error by the proposed method is higher 10%-22% than that by CMM software. The proposed method deals with the hard problem that it has a lower precision in profile error evaluation of free-form surface.
文摘With an elastic negative pole being driven by ultra so nic vibration and being moved along the surface of work-piece compliantly by ro bot, a new kind of effective EDM, the compliant EDM, cuts the electrically condu ctive materials away and polishes work-piece of free-form surface. The study o f the contact force between the end of polishing tool and the surface of work-p iece is the key for the compliant EDM to study its cutting mechanism and to make better use of it. This paper makes a model for the contact force and verifies i t by experiments and simulation based on the theory of elastic body kinetics and dynamic stress concentration. The research work shows that this contact force i s caused by both the electrical impulsion of EDM and the mechanical force of ult rasonic vibration, the discharge frequency of compliant EDM has a much more clos er connection with the vibration frequency of polishing tool rather than the fre quency of ultrasonic vibration.
基金This project is supported by Provincial Key Project of Science and Technology of Zhejiang (No.2003C21031).
文摘Current measurement method for unknown free-form surface has low efficiency.To acquire given precision, a lot of null points are measured. Based on change surface curvature, anew measurement planning is put forward. Sample step is evaluated from the change curvature and thelocally-bounded character of extrapolating curve. Two coefficients, maximum error coefficient andlocal camber coefficient, are used to optimize sampling step. The first coefficient is computed toavoid sampling-point exceeding the measurement range and the second control sampling precision.Compared with the other methods, the proposed planning method can reduce the number of themeasuring-point efficiently for the given precision. Measuring point distributes adaptively by thechange surface curvature. The method can be applied to improve measurement efficiency and accuracy.
基金National Natural Science Foundation of China(No.59975057).
文摘A new method is put forward combining computer vision with computer aidedgeometric design (CAGD) to resolve the problem of free-form surface reconstruction. The surface isfirst subdivided into N-sided Gregory patches, and a stereo algorithm is used to reconstruct theboundary curves. Then, the cross boundary tangent vectors are computed through reflectance analysis.At last, the whole surface can be reconstructed jointing these patches with G^1 continuity(tangentcontinuity). Examples on synthetic images are given.
文摘Carrying out experiments and researches on tool bre ak age and undercut of work-piece of free-form surface by using wavelet analysis, both the fault features can be extracted in a special frequency segment of wave let decompose. According to the feature of transient fault, the author proposes for the first time the automatic determination technology of the threshold by us e of the adaptive filter characteristic of wavelet transform. Based on profound researches on steady fault feature, this dissertation makes an effective token o f steady fault feature by using wavelet energy method, and proposes the new idea to identify cut-in case and cut-out case, thereby successfully gives an uniqu e description quantitatively on the characterization of the variation of fault a nd cutting condition in the monitoring system.
基金Supported by the National Natural Science Foundation of China(61170138 and 61472349)
文摘We implemented accurate FFD in terms of triangular Bezier surfaces as matrix multiplications in CUDA and rendered them via OpenGL. Experimental results show that the proposed algorithm is more efficient than the previous GPU acceleration algorithm and tessel- lation shader algorithms.
文摘Visual method is now broadly used in reverse engineering for 3D reconstruction. The traditional computer vision methods are feature-based, i.e., they require that the objects must reveal features owing to geometry or textures. For textureless free-form surfaces, dense feature points are added artificially. In this paper, a new method is put forward combining computer vision with CAGD. The surface is subdivided into N-side Gregory patches using marked curves, and a stereo algorithm is used to reconstruct the curves. Then, the cross boundary tangent vector is computed through reflectance analysis. At last, the whole surface can be reconstructed by jointing these patches with 1Gcontinuity.
文摘The key issues such as vision sensor, sampling planning are studied for reverse engineering. For the developed sensor, the low sensitivity to the incident angle and the high linearity between the output and the input are carried out. During digitizing, the adaptive sampling planning method based on the curvature of surface and the slope of tangent line of measured point is proposed. After integrating the vision sensor, CNC milling and relevant software, the reverse engineering system based on computer vision is developed. The experiment shows that this system is reliable and efficient.
基金supported by the National Natural Science Foundation of China (Grants 11172028, 1372021)Research Fund for the Doctoral Program of Higher Education of China (Grant 20131102110039)the Innovation Foundation of Beihang University for PhD graduates
文摘This article presents closed-form solutions for the frequency analysis of rectangular functionally graded material (FGM) thin plates subjected to initially in-plane loads and with an elastic foundation. Based on classical thin plate theory, the governing differential equations are derived using Hamilton's principle. A neutral surface is used to eliminate stretching-bending coupling in FGM plates on the basis of the assumption of constant Poisson's ratio. The resulting governing equation of FGM thin plates has the same form as homogeneous thin plates. The separation-of-variables method is adopted to obtain solutions for the free vibration problems of rectangular FGM thin plates with separable boundary conditions, including, for example, clamped plates. The obtained normal modes and frequencies are in elegant closed forms, and present formulations and solutions are validated by comparing present results with those in the literature and finite element method results obtained by the authors. A parameter study reveals the effects of the power law index n and aspect ratio a/b on frequencies.
文摘A real-time non-uniform rational B-spline （NURBS） surface interpolator is proposed and 5-axis machining method with a flat-end cutter is discussed. With the Taylor expansion and the coordinate transformation, the algorithms of NURBS interpolation, cutter effective machining radius, cutter offsetting and.inverse kinematics are deduced and implemented, respectively. Different from the conventional free-form surface machining, the proposed interpolator can real-time generate the motion commands of computer numerical control （CNC） machines with CC feedrate, rather than that of CL. An example part surface is demonstrated and the results of simulation show that the proposed method can be applied in actual 5-axis surface machining.
基金financially supported by the Science and Technology Project of the Ministry of Transport (Grant No. 2011329224170)
文摘A staggered finite-volume technique for non-hydrostatic, small amplitude free surface flow governed by the incompressible Navier-Stokes equations is presented there is a proper balance between accuracy and computing time. The advection and horizontal diffusion terms in the momentum equation are discretized by an integral interpolation method on the orthogonal unstructured staggered mesh and, while it has the attractive property of being conservative. The pressure-correction algorithm is employed for the non-hydrostatic pressure in order to achieve second-order temporal accuracy. A conservative scalar transport algorithm is also applied to discretize k - c equations in this model. The eddy viscosity is calculated from the k-c turbulent model. The resulting model is mass and momentum conservative. The model is verified by two examples to simulate unsteady small amplitude free surface flows where non-hydrostatic pressures have a considerable effect on the velocity field, and then applied to simulate the tidal flow in the Bohai Sea.
文摘In order to resolve the problem of surface match in the process of surface detection for aircraft thin-walled and composite parts, an efficient approach of 3D surface matching was proposed which is based on the Maximum Independent Set （MIS） algorithm of free surface matching. First, to introduce the MIS, this paper described the approach in detail. The MIS of matching points was finally solved by converting the surface matching into a sur- face matching of discrete points, establishing the distance matrix of discrete points, and constructing a 0-1 matrix using the error radius. Second, a validation case was used to show that the algorithm demonstrates good overall local and global surface matching efficiency.
文摘A numerical method is suggested to generate the blends with one of the blended surfaces being analytical.The method is more accurate, less complicated,more efficient and more intuitive.The formulation of equation set is presented in detail and the NURBS representation of the blending surface discussed.The algorithm has been implemented on PC.The method was tested by a couple of samples and got satisfactory results.
